Makita M3602 Router

Specifications

Due to continuous research and development, the specifications listed herein are subject to change without notice. Specifications may vary for different countries.

Weight according to EPTA-Procedure 01/2014

Intended Use

The tool is intended for trimming and profiling wood, plastics, and similar materials.

Power Supply

The tool must only be connected to a power supply of the same voltage as indicated on the rating plate and can only be operated in a single-phase AC power circuit. The tool is equipped with double insulation and may therefore also be connected to sockets without an earth conductor.

Noise

Typical A-weighted sound pressure level determined according to EN62841-2-17:

• Sound Pressure Level (LPA): 84 dB(A)
• Sound Power Level (LWA): 95 dB (A)
• Uncertainty (K): 3 dB(A)

The total noise emission value(s) has/have been measured in accordance with standard test methods and can be used to compare one tool with another.

The declared noise emission value(s) can also be used for a preliminary assessment of exposure to vibrations.

WARNING: Wear hearing protection.

WARNING: Noise emissions during actual use of the power tool may differ from the declared value(s) depending on the ways in which the tool is used.

WARNING: Be sure to take precautions to protect the operator based on an estimation of exposure in actual use conditions. (Take into account all parts of the operating cycle, i.e., also times when the tool is switched off and when it is idling.)

Vibrations

The vibration total value (tri-axial vector sum) determined according to EN62841-2-17:

• Operating mode: Groove cutting in MDF boards
• Vibration emission (an): 3.1 m/s²
• Uncertainty (K): 1.5 m/s²

The total declared vibration value(s) has/have been measured in accordance with standard test methods and can be used to compare one tool with another.

The declared vibration value(s) can also be used for a preliminary assessment of exposure to vibrations.

WARNING: Vibration emissions during actual use of the power tool may differ from the declared value(s) depending on the ways in which the tool is used.

WARNING: Be sure to take precautions to protect the operator based on an estimation of exposure in actual use conditions. (Take into account all parts of the operating cycle, i.e., also times when the tool is switched off and when it is idling.)

EC Declaration of Conformity

For European countries only

The EC Declaration of Conformity is contained in Appendix A of this instruction manual.

General Safety Warnings for Power Tools

WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Safety Warnings for Router

Keep all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Hold the power tool by insulated gripping surfaces, because the cutting tool may contact hidden wiring. If the cutting tool contacts a live wire, exposed metal parts of the power tool may become live and could give the operator an electric shock.
2. Secure the workpiece with clamping devices or a vice. Holding the workpiece by hand or against your body makes it unstable and may lead to loss of control.
3. The shank of the router bit must correspond to the collet chuck.
4. Use only router bits that have a rated speed that is at least equal to the maximum speed indicated on the tool.
5. Use hearing protection when operating for extended periods.
6. Handle router bits with extreme care.
7. Before starting operation, carefully inspect the router bit for cracks or damage. A cracked or damaged router bit must be replaced immediately.
8. Do not cut nails. Before use, inspect the workpiece and remove any nails.
9. Hold the tool firmly with both hands.
10. Keep hands away from rotating parts.
11. Before switching on the switch, make sure that the router bit is not touching the workpiece.
12. Before using the tool on the workpiece, let it run for a while. Observe if there are any vibrations or wobbling, which may indicate a poorly inserted router bit.
13. Observe the direction of rotation of the router bit and the direction of feed.
14. Never leave the tool running unattended. Operate the tool only when you are holding it in your hands.
15. Before removing the tool from the workpiece, always switch off the tool and wait until the router bit has come to a complete stop.
16. Immediately after finishing work, do not touch the router bit, as it may be very hot and could burn your skin.
17. Be careful not to contaminate the tool base with thinner, gasoline, oil, or similar substances. These substances may cause cracks in the tool base.
18. Some materials contain chemicals that may be toxic. Be careful not to inhale dust or come into contact with skin. Follow the material supplier's safety instructions.
19. Always wear a dust mask / respirator appropriate for the application and material you are working with.
20. Place the tool on a stable surface. Otherwise, it may fall and cause injury.
21. Keep the cord away from your feet or any objects. Otherwise, a tangled cord may cause a fall and injury.

KEEP THESE INSTRUCTIONS.

DO NOT let familiarity with the product (gained from frequent use) allow you to get careless and ignore the safety principles of the tool. Careless action can cause severe injury within a fraction of a second.

Features

CAUTION: Before making any adjustments or checking the function, always switch off the tool and disconnect it from the power supply.

Setting the Cutting Depth

Place the tool on a flat surface. Loosen the lock lever and lower the tool body until the router bit touches the flat surface. Tighten the lock lever to secure the tool body. While pressing the quick-release button, move the depth rod up or down until the desired cutting depth is reached. Precise adjustment of the depth can be achieved by turning the depth rod (1.5 mm (1/16") per turn).

Fig.1: 1. Nylon nut 2. Depth rod 3. Quick-release button 4. Hex head adjustment screw 5. Stop block 6. Lock lever

CAUTION: When cutting grooves, the cutting depth should not exceed 20 mm (13/16") per pass. For grooves with a greater depth, make two or three passes, gradually increasing the depth of the groove.

Nylon Nut

Tool without knob

The nylon nut can be turned to adjust the upper limit of the tool body. Do not lower the nylon nut too far. The router bit will protrude dangerously.

Tool with knob

The knob can be turned to adjust the upper limit of the tool body. If the router bit tip is retracted more than necessary relative to the base plate surface, turn the knob to lower the upper limit.

Fig.2: 1. Knob

Setting the Cutting Depth (Continued)

CAUTION: Since excessive cutting may overload the motor or make it difficult to control the tool, the cutting depth per pass for grooving should not exceed 20 mm (13/16"). To cut grooves deeper than 20 mm (13/16"), make several passes, gradually increasing the depth of the groove.

CAUTION: Do not lower the knob too far. The router bit will protrude dangerously.

Stop Block

Since the stop block has three hex head adjustment screws that raise or lower 0.8 mm per turn, it allows for easy achievement of three different cutting depths without adjusting the depth rod.

Fig.3: 1. Depth rod 2. Hex head adjustment screw 3. Stop block

By setting the lowest hex head adjustment screw according to the procedure in the "Setting the Cutting Depth" section, you will obtain the deepest cut. To achieve a shallower cut, adjust the two remaining hex head adjustment screws. The difference in height of the hex head adjustment screws equals the differences in cutting depth.

When adjusting, turn the hex head adjustment screws using a screwdriver or wrench. The stop block is also suitable for making three cuts with progressively deeper passes when cutting deep grooves.

Using the Switch

CAUTION: Before connecting the tool to the power outlet, always check that it is switched off.

CAUTION: Ensure that the spindle lock is released before activating the switch.

The tool is started by moving the switch lever to the "I" position. The tool is stopped by moving the switch lever to the "O" position.

Fig.4: 1. Switch lever

CAUTION: When switching off the tool, hold it firmly to compensate for inertia.

Electronic Functions

The tool is equipped with electronic functions for easier operation.

Indicator Light

Fig.5: 1. Indicator Light

The indicator light turns green when the tool is connected to the power outlet. If the light does not turn on, the power cord or the controller may be defective. If the light is on but the tool does not operate even when switched on, the carbon brushes may be worn or the controller, motor or main switch (ON/OFF) may be defective.

Anti-restart protection

The tool will not start with the switch lever in the "I" position even if it is plugged into the outlet. The indicator light flashes red at this time, indicating that the anti-restart protection is activated. To cancel the anti-restart protection, return the switch lever to the "O" position.

Soft Start Function

The soft start function minimizes the start-up shock and allows the tool to start smoothly.

Assembly

CAUTION: Before performing any work on the tool, always make sure that it is switched off and disconnected from the power supply.

Installing and Removing the Router Bit

Insert the router bit fully into the collet chuck. Press the spindle lock to lock the spindle from turning and firmly tighten the collet nut with the wrench. When using router bits with a smaller shank diameter, first insert a collet sleeve of the appropriate size into the collet chuck, then install the router bit. To remove the router bit, reverse the installation procedure.

Fig.6: 1. Spindle lock 2. Wrench 3. Loosen 4. Tighten

CAUTION: Install the router bit securely. Always use only the wrench supplied with the tool. A loose or overtightened router bit can be dangerous.

CAUTION: Do not tighten the collet nut without a router bit inserted. Do not install a router bit with a small shank without using a collet sleeve. Either could result in breaking the collet cone.

Operating the Tool

CAUTION: Before starting operation, always check that the tool body automatically rises to the upper limit and that the router bit does not protrude from the tool base when the lock lever is released.

CAUTION: Before starting operation, always check that the chip deflector is properly installed.

CAUTION: Always use both handles and hold the tool firmly by them during operation.

Place the tool base on the workpiece without the router bit contacting the workpiece. Then, switch on the tool and wait until the router bit reaches full speed. Lower the tool body and move the tool forward over the workpiece surface. Keep the tool base level and slowly move the tool forward until the cut is completed. When cutting edges, the surface of the workpiece should be on the left side of the router bit in the direction of feed.

Fig.7: 1. Chip deflector

Fig.8: 1. Workpiece 2. Tool rotation direction 3. Top view of tool 4. Feed direction

NOTE: If you move the tool too fast, the cutting quality may be poor or the router bit or motor may be damaged. If you move the tool too slowly, the cut may be scorched and damaged. The correct feed rate depends on the size of the router bit, the type of workpiece, and the depth of cut.

Before cutting a specific workpiece, it is recommended to make a test cut on a piece of scrap wood. This will allow you to determine exactly how the cut will look and verify its dimensions.

NOTE: When using the straight guide or trimming guide, be sure to install it on the right side in the direction of feed. This will keep the guide aligned with the side of the workpiece.

Fig.9: 1. Feed direction 2. Tool rotation direction 3. Workpiece 4. Straight guide

Straight Guide

The straight guide is an effective accessory for making straight cuts when chamfering edges or grooving.

Straight Guide (Type A)

Optional Accessory

Mount the straight guide to the guide holder using the wing screw (B). Insert the guide holder into the holes in the tool base and tighten the wing screw (A). To adjust the distance between the router bit and the straight guide, loosen wing screw (B) and turn the fine adjustment screw. Secure the straight guide at the desired distance by tightening wing screw (B).

Fig.10: 1. Guide holder 2. Fine adjustment screw 3. Straight guide

Straight Guide (Type B)

Optional Accessory

Insert the straight guide into the holes in the tool base and tighten the wing screw. If you wish to adjust the distance between the router bit and the straight guide, loosen the wing screw. Secure the straight guide at the desired distance by tightening the wing screw.

Fig.11: 1. Wing screw 2. Straight guide

When cutting, move the tool with the straight guide along the side of the workpiece.

A wider straight guide of the desired dimensions can be achieved by using extension pieces attached to the guide. If using a router bit with a large diameter, attach wooden pieces exceeding 15 mm (5/8") to the straight guide to prevent the router bit from hitting the straight guide.

Fig.12: 1. Straight guide 2. Wood

• A = 55 mm (2-3/16")
• B = 55 mm (2-3/16")
• C = 15 mm (5/8") or thicker

Guide Template

Optional Accessory

The guide template is a sleeve through which the router bit passes. It allows the router to be used in combination with templates.

1. Loosen the screws on the base, insert the guide template, and then retighten the screws.

Fig.13

Fig.14: 1. Screws 2. Guide template

1. Secure the template to the workpiece. Place the tool on the template and move the tool so that the template guide slides along the side of the template.

Fig.15: 1. Router bit 2. Base plate 3. Workpiece 4. Template 5. Template guide. (X) indicates the offset distance.

NOTE: The workpiece will be cut at a slightly different dimension compared to the template. Consider the distance (X) between the router bit and the outer side of the template guide. The distance (X) can be calculated using the following formula: Distance (X) = (outer diameter of template guide - diameter of router bit) / 2

Trimming Guide

Trimming, curved cuts in furniture veneers, and similar materials can be easily performed using the trimming guide. The guide roller runs along the curve, ensuring a smooth cut.

Trimming Guide (Type A)

Optional Accessory

Attach the trimming guide to the guide holder with wing screw (B). Insert the guide holder into the holes in the tool base and tighten wing screw (A). To adjust the distance between the router bit and the trimming guide, loosen wing screw (B) and turn the fine adjustment screw. To adjust the guide roller up or down, loosen wing screw (C). After adjustment, firmly tighten all wing screws.

Fig.16: 1. Guide holder 2. Fine adjustment screw 3. Trimming guide 4. Guide roller

Trimming Guide (Type B)

Optional Accessory

Attach the trimming guide to the straight guide with wing screws (B). Insert the straight guide into the holes in the tool base and tighten wing screw (A). If you wish to adjust the distance between the router bit and the trimming guide, loosen wing screws (B). To adjust the guide roller up or down, loosen wing screw (C). After adjustment, firmly tighten all wing screws.

Fig.17: 1. Guide roller 2. Trimming guide

When cutting, move the tool so that the guide roller moves along the side of the workpiece.

Fig.18: 1. Router bit 2. Guide roller 3. Workpiece

Dust Extraction Cover (Tool with Knob)

Optional Accessory

The dust extraction cover prevents sawdust from entering the tool when in the inverted position. When using the tool with the router table (sold separately), install the dust extraction cover as shown in the figure. Remove it when using the tool in the normal position.

Fig.19: 1. Screw 2. Dust extraction cover

Spacers (Tool with Knob)

Optional Accessory

When changing the router bit in the inverted position, the spacer prevents the router bit of the upper router from colliding with the clamping system. When using the tool with the router table (sold separately), insert the spacer as shown in the figure.

Fig.20: 1. Collet nut 2. Collet 3. Spacer

Dust Extraction

Optional Accessory

The sawdust nozzle can be used for dust extraction.

Fig.21: 1. Sawdust nozzle

Mounting the Sawdust Nozzle

1. Lift the lock lever of the sawdust nozzle.
2. Place the sawdust nozzle onto the tool base so that its upper side engages with the hook on the tool base.
3. Insert the supports of the sawdust nozzle into the hooks on the front of the tool base.
4. Push down the lock lever onto the tool base.
5. Connect a vacuum cleaner to the sawdust nozzle.

Fig.22: 1. Support 2. Lock lever

Fig.23

Removing the Sawdust Nozzle

1. Lift the lock lever.
2. Pull the sawdust nozzle off the tool base while holding the supports between your thumb and fingers.

Maintenance

CAUTION: Before performing any inspection or maintenance on the tool, always make sure that it is switched off and disconnected from the power supply.

CAUTION: Never use gasoline, benzene, thinner, alcohol or similar agents. These may cause discoloration, deformation or cracking.

Replacing Carbon Brushes

Periodically check the carbon brushes. If they are worn down to the wear mark, replace them. Keep the carbon brushes clean and ensure that they can move freely in their holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

1. Unscrew the caps of the carbon brush holders with a screwdriver.
2. Remove the worn carbon brushes, insert the new ones, and then reattach the carbon brush holder caps.

Fig.24: 1. Wear mark

Fig.25: 1. Carbon brush holder cap

Tool with Knob

CAUTION: After inserting new carbon brushes, do not forget to reinstall the knob.

Loosen the lock lever and remove the knob by turning it counterclockwise.

Fig.26: 1. Knob

NOTE: A compression spring is installed in the knob - be careful not to lose it.

To maintain the SAFETY and RELIABILITY of this product, repairs and any other adjustments or replacements should be made by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Optional Accessories

Router Bits

Straight Bit

Fig.27

Grooving Bit "U"

Fig.28

Grooving Bit "V"

Fig.29

Rebating Bit

Fig.30

Edge Trimming Bit with Pilot Bit

Fig.31

Double Edge Trimming Bit with Pilot Bit

Fig.32

Groove Cutter

Fig.33

Board Joining Bit

Fig.34

Corner Rounding Bit

Fig.35

Chamfering Bit

Fig.36

Rebating Bit

Fig.37

Rebating Bit

Fig.38

Rebating Bit with Guide

Fig.39

Edge Trimming Bit with Ball Bearing

Fig.40

Corner Rounding Bit with Ball Bearing

Fig.41

Chamfering Bit with Ball Bearing

Fig.42

Rebating Bit with Ball Bearing

Fig.43

Rebating Bit with Guide

Fig.44

Roman Ogee Profiling Bit with Ball Bearing

Fig.45

Double Corner Rounding Bit with Ball Bearing

Fig.46

Company Information

Makita Europe N.V. Jan-Baptist Vinkstraat 2, 3070 Kortenberg, Belgium

Makita Corporation 3-11-8, Sumiyoshi-cho, Anjo, Aichi 446-8502 Japan

www.makita.com

Document Number: 885910-973

Languages: EN, PL, HU, SK, CS, UK, RO, DE

Date: 20210623