SHOWVEN uFlamer Gasboom User Manual

Introduction

Thanks for choosing SHOWVEN Flame system. This manual provides essential information for operating the uFlamer Gasboom safely and effectively. Please read this user's manual and the related product installation guide carefully before operating the system.

Safety Instructions

1. Safety Icons Explanation

Safety instructions warn of hazards when handling equipment and provide information on how to avoid those hazards. They are classified according to the severity of the hazard and are divided into the following groups. Please do follow all safety instructions in this document!

• DANGER: Indicates a hazardous situation that, if not avoided, will result in death or serious injury. (This signal word is limited to the most extreme situations)
• WARNING: Indicates a hazardous situation that, if not avoided, could result in serious injury
• CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
• NOTICE: Provide additional or supplementary information.

2. General Safety Instructions

• Unauthorized repair is prohibited, it may cause serious incident.
• Make sure power supply is consistent with the rated voltage of the equipment, and the socket must be well grounded. Unplug and turn off the machine when not in use.
• Please connect DMX cable before powering on the uFlamer Gasboom, and ensure that the communication command is disarmed, and the safety switch of the device is under test mode.
• After turning on the device, no person should be allowed to stay in the danger area. Ensure all persons that are part of the show are informed about the safety distance, risks, and functions of the device.
• Always have a CO2 fire extinguisher and an extinguishing blanket readily available.
• If there is any doubt regarding the safe operation of the device under any circumstances, the device should be taken out of service immediately. Ensure the device is in good operating condition before use. If it fails to fire correctly, immediately shut down and check it accordingly. For any questions, please contact SHOWVEN (info@showven.cn) for help.
• Be sure to use high-quality aerosol, gas cartridges/bottles; otherwise, it can easily lead to failure or danger. Please keep these consumable bottles away from heat sources, sparks, fire, or other possibilities of ignition. Do not smoke!
• Before exchanging aerosol, gas cartridges/bottles, or after each usage, please first shut off fuel supply, then empty the remaining fuel in the system (pipeline and gas hose) by activating the flamer several times until no flame is being generated.
• The operator responsible for controlling the flame system must always have a clear view of the device, so that they can stop the show immediately when there is danger. The main AC power switch should be near the operator, allowing them to turn off the power of all devices in case of an abnormal situation.
• The device shall not be altered or applied to any other use purpose.

3. Disclaimers

SHOWVEN Technologies Co., Ltd. excludes liability for unsafe situations, accidents, and damages resulting from:

1. Ignoring warnings or regulations as shown on the product manual or this manual.
2. Use for applications or circumstances other than those indicated herein.
3. Changes to the device, including the use of non-original spare parts, lack of maintenance, etc.
4. Dismantling the device without authorization from SHOWVEN.
5. Use of this machine by unqualified or untrained personnel.
6. Improper use of the machine.

Warning

A dry powder fire extinguisher, a carbon dioxide fire extinguisher, and a fire blanket must be equipped next to the equipment. Someone must be on duty during operation. In case of a fire accident, a dry powder fire extinguisher can be used when the fire is large, and a carbon dioxide fire extinguisher can be used when the fire is small.

Technical Specifications

Structure

The uFlamer Gasboom unit comprises several key components:

• 1. Top panel
• 2. Igniter (dual)
• 3. Flame detector
• 4. Fire box
• 5. Hot surface icon [Warning symbol for hot surfaces]
• 6. High voltage icon [Warning symbol for high voltage]
• 7. Rear panel
• 8. Cartridge holder
• 9. Safety loop
• 10. Side panel
• 11. Battery box
• 12. Audio bracket fixing hole

Cartridge Holder Types:

• Cartridge holder for 2 (SFMET1063): Supports cartridges with an outer diameter less than or equal to 110mm and a height less than 275mm. This holder features shut-off valves, a cartridge interface, non-return valves, and a quick coupler.
• Cartridge holder for 4 (SFMET1108): Supports cartridges with an outer diameter less than or equal to 66mm and a height less than 275mm. This holder also features shut-off valves, a cartridge interface, non-return valves, and a quick coupler.

A diagram of the bottom panel shows mounting dimensions of 240mm x 240mm with 5-M10 screw holes.

Rear Panel

The rear panel of the uFlamer Gasboom includes the following components:

• 1. LCD Screen
• 2. Power Switch (with Power indicator light)
• 3. 3-pin XLR IN/OUT
• 4. 9-60V pyro signal port
• 5. Power IN
• 6. Safety Lock Button (with safety mode indicator light)
• 7. ARM indicator light
• 8. 5-pin XLR IN/OUT (This port can also charge a wireless DMX pen via pins 1 and 4, with DC5V power supply)
• 9. E-stop interface

Display and Setting

1. Display Area

The LCD screen displays information via indicator lights:

2. Button Functions

• MENU: Switch interface to setup parameter.
• +: Parameter Up.
• -: Parameter Down.
• ENTER: Confirm and save parameters (screen will flash once when parameters are saved).

Note: The screen display will switch to the main interface if there is no operation for 10 seconds.

3. ARM Indicator Light

Operators can enable/disable the ARM indicator light by setting the “ARM STATE” in the Advanced menu. If “ARM STATE” is ON, there will be three status:

• ON: No DMX signal.
• OFF: DMX signal input.
• BLINK: DMX armed or Ext Ignite in advanced menu is ON.

4. Power and Safety Mode Indicator Light

• Power Indicator Light: Light ON = Power ON, Light OFF = Power OFF.
• Safety Mode Indicator Light: Light ON = User Mode, Light OFF = Test Mode.

5. Welcome Interface

The welcome screen displays:

• First Line: Product model and software version (e.g., G1-20230502).
• Second Line: Equipment series number (e.g., XXXXXXXXXXXX).

6. Main Interface

The main interface displays:

• First Line:
  • 1-1: DMX address (In 2CH-P mode, it will be displayed alternately with the safety channel address).
  • 1-2: Flame monitoring icon. This icon appears if firing is successful. (Set "Flame Monitor" to ON in the advanced menu; otherwise, no such icon is displayed).
  • 1-3: Battery Icon shows the battery status with icons representing voltage levels: Below 12V, 12-13V, 13-14V, 14-15V, 15-16V, No Battery. A flashing battery icon indicates charging.
• Second Line:
  • 2-1: Displays the SFT value under SFT mode. In standard mode, it displays "SFT: --".
  • 2-2: Displays the DMX channel mode (e.g., 2CH-P, 6CH, 2CH-N). It may also display alert or error messages alternatively.

7. Alert Message

8. Error Message

9. Interface Setup

For 6CH mode and 2CH-N mode:

For 2CH-P mode:

10. Advanced Interface

Press and hold "MENU" for 3s to enter the advanced interface. Press "MENU" to switch interfaces, and press and hold "MENU" for 3s to return to the main interface.

DMX CONTROL

The uFlamer Gasboom supports 3 different channel modes: 2CH-P, 2CH-N, and 6CH.

2CH-P Mode

In this channel mode, the uFlamer Gasboom occupies 1 functional channel (CH-F) and 1 separate safety channel (CH-S). The safety channel is independent from the operational channel and can be shared with other machines.

Note: The above settings use the default safety level (102-153) as an example. For other safety level value settings, please refer to the advanced interface.

2CH-N Mode

In this channel mode, the uFlamer Gasboom occupies 2 functional channels.

6CH Mode

In this channel mode, the uFlamer Gasboom occupies 6 functional channels. This mode is designed to control the uFlamer together with CIRCLE FLAMER on a Host Controller.

Operation

1. Safety Explanation

1.1 Safety Icon

Please read the safety explanation carefully before operating the uFlamer Gasboom.

• WARNING: The firing box, ignition probes, flame detection cover, and top cover are hot; do not touch.
• WARNING: High voltage is present between ignition probes during operation; do not touch.

Diagram: Depicts two warning icons: one with a flame symbol and "HOT SURFACE!", and another with a lightning bolt symbol and "HIGH VOLTAGE!".

1.2 Device Label

Diagram: Placeholder for a device label, typically found on the unit, showing model, voltage, and manufacturer information, along with regulatory marks like CE.

1.3 E-Stop Interface

The E-Stop interface is a power cut-off interface. The device can be powered on normally only after the interface is connected.

• E-Stop terminator (standard configuration, SFMET1107): Insert the E-Stop terminal into the E-Stop IN interface.

Diagram: Shows the rear panel of the unit highlighting the yellow E-Stop IN/OUT ports. An image of the E-Stop terminator is also shown.

E-Stopper (optional, FPEST001):

• The E-Stopper connects with a single unit of uFlamer Gasboom as shown in the diagram.
• The E-Stopper connects with multiple units of uFlamer Gasboom in series as shown in the diagram.

NOTICE: E-Stopper can connect up to 24 units of uFlamer Gasboom in series maximum.

NOTICE: For more information about the E-Stopper, please check the E-Stopper manual.

1.4 Safety Distance

The uFlamer Gasboom safety isolation zone is a cylindrical three-dimensional space with a safety radius around the machine (a) and a safety distance in the firing direction (b). For the safety distance in the firing direction, it equals the maximum firing height + 2m.

Diagram: Illustrates a cylindrical safety zone around the device, labeled with 'a' for safety radius and 'b' for safety distance in the firing direction.

No person and flammable materials are allowed to stay inside the safety isolation zone when the flamer is armed. Unauthorized persons and objects are strictly prohibited from entering.

The safety distance 'a' and 'b' are related to nozzle size, environment temperature, and firing duration. The following table provides effect height and safety distance based on tests with two 450g gas cartridges and a firing duration of 0.2s. If necessary, expand the safety distance according to the actual situation.

Safety Distance Table (Nozzle G16, G20, G25)

Safety Distance Table (Nozzle GA)

Nozzle GA can be used with gas cartridge and is only suitable for 10°C~40°C.

WARNING: Forbidden to use Nozzle GA with gas cartridge when temperature is lower than 10°C.

CAUTION: For angled installation, the safety distance both around the machine and in the firing direction should shift accordingly.

2. Battery for uFlamer Gasboom

The uFlamer Gasboom can be powered by 4 pcs of 18650 cells. New Gasbooms come with a battery compartment; customers need to purchase 18650 cells locally. The battery installation steps are as follows:

• a) Unscrew the screws of the battery box at the bottom panel.
• b) Install the battery in the correct direction, paying attention to the positive and negative poles.
• c) Screw tight the battery box cover.

Diagram: Shows the bottom panel battery compartment, correct battery insertion with polarity indicators (+/-), and closing the cover.

• d) Activate the 18650 battery by connecting the machine with AC power. When the battery icon shows on the LCD screen, it means the 18650 cells have been activated successfully.
• e) Charging: Charging occurs automatically when the machine is connected to AC power supply (regardless of whether the machine is powered on or not).

NOTICE: To avoid battery damage, charge the battery at least once per month.

NOTICE: 18650 battery activation is necessary whenever installing the battery.

NOTICE: SFT mode is disabled when running on battery power.

3. Install Gas Cartridges for Gasboom

• a) Before installing gas cartridges, please confirm the safety switch stays at TEST MODE. When the safety button is pressed down, it is USER MODE; when it pops up, it is TEST MODE.
• b) Close the shut-off valves on the cartridge holder. Rotate the knob clockwise to the end position to close the shut-off valve.
• c) Pull out the cartridge holder through the hole at the bottom of the machine. The cartridge holder and machine are connected with a quick coupler. Pull out the quick coupler connection to detach the cartridge holder.
• d) Screw the gas cartridge to the cartridge holder tightly.
• e) Install the cartridge holder with the gas cartridge back into the machine. Open the shut-off valve by rotating the knob anti-clockwise to the end position. Install the side panel.

Diagrams: Show the cartridge holder connection and removal process.

If using a cassette gas cylinder: An adaptor (RMMET467) is required, as shown in the diagram.

Diagram: Shows a cassette gas cylinder, an adaptor, and the installation concept.

If use gas bottle

Disassemble the cartridge holder if using a gas bottle to supply gas for the Gasboom. A hose will be needed to connect between the gas bottle and the Gasboom.

Diagram: Illustrates a gas bottle, pressure regulator, hose, and quick coupler connecting to the Gasboom.

NOTE:

1. Please choose an appropriate gas bottle according to your use.
2. Please prepare the pressure regulator yourself. Pressure regulators for liquefied gas and gaseous gas are different; please select the appropriate pressure regulator. The pressure regulator output pressure range is 0-5Bar. Send the thread size of the output end of the pressure regulator (Thread 1) to SHOWVEN before ordering the hose, so they can supply a compatible hose with the correct thread 2 size.
3. The hose is an optional part (SFMET1136); the standard hose length is 5m, but other lengths are customizable.

WARNING: Do not misuse the pressure regulator between liquefied gas and gaseous gas.

WARNING: When using a gas bottle, it is mandatory to use a pressure regulator, and the maximum output pressure must not be higher than 5.0 bar. The usage of gas bottles without a pressure regulator is an extreme accident hazard and is strictly prohibited.

4. Install uFlamer Gasboom

• a) Horizontal installation is preferred for the uFlamer Gasboom. If using built-in gas cartridges, the Gasboom can be tilted up to 45° or -45° in two directions as shown in the diagram. However, the flame height will be affected by angled installation.
• b) If the Gasboom gas supply is via a hose connection from a gas bottle, the Gasboom can be installed in any direction, even upside down. However, the flame height will be affected in angled installation.
• c) For truss installations, always connect with a safety rope to ensure extra safety. If there are any other national or regional guidelines, please follow them accordingly.
• d) Double confirm that the machine is firmly installed.

NOTICE: For angled installation with angles >45°, please turn off the TIP sensor.

5. Connecting uFlamer Gasboom

Make sure the DMX or pyro controller is disarmed or powered off during cable connection.

If control by DMX controller, follow these steps:

• a) Connect a DMX cable to the DMX IN socket of the first unit of uFlamer Gasboom. Connect the other head of this DMX cable to the DMX console (such as FXcommander). Ensure the DMX console is powered off.
• b) Connect a DMX cable to the DMX OUT socket of the previous uFlamer Gasboom, and the other end to the DMX IN of the next machine. Connect all devices in series this way.
• c) It is suggested to plug in a DMX terminator into the DMX OUT of the last unit of the machine to improve signal reliability. For distances >200m, please use a SHOWVEN DMX splitter to amplify the signal.
• d) Connect a power cable to the POWER IN socket of the uFlamer Gasboom. Connect the other end of the power cable to the power source. Ensure the power supply is consistent with the rated voltage of the equipment, and the socket is well grounded.
• e) Each unit of uFlamer Gasboom can be connected to the power supply directly. If connecting machines in sequence, please connect a power link cable to the POWER OUT of the previous machine and connect the other end of the power link cable to the POWER IN of the next machine. Do not connect more units than a single electrical circuit can handle.
• f) Connect the machine with an E-stop terminal or E-Stopper.
• g) Power on all uFlamer Gasbooms. Check the safety button and double confirm it stays at “TEST MODE”.

Diagrams: Show the "USER MODE" and "TEST MODE" indicators/buttons.

• h) Assign DMX addresses for each unit of uFlamer Gasboom. If using a SHOWVEN host controller or FXcommander to control the machine, please allocate a unique DMX address for each unit of the machine.

If control by 9-60V pyro signal, follow these steps:

• a) Connect a power cable to the POWER IN socket of the uFlamer Gasboom. Connect the other end of the power cable to the power source. Ensure the power supply is consistent with the rated voltage of the equipment, and the socket is well grounded.
• b) Each unit of uFlamer Gasboom can be connected to the power supply directly. If connecting machines in sequence, please connect a power link cable to the POWER OUT of the previous machine, and connect the other end of the power link cable to the POWER IN of the next machine. Do not connect more units than a single electrical circuit can handle.
• c) Connect the power control cables to the 9-60V pyro signal connector on the uFlamer Gasboom.
• d) Connect the other end of the power control cables to the pyro controller (9-60V external trigger source), such as SHOWVEN PyroSlave X16.
• e) Connect the machine with an E-stop terminal or E-Stopper.
• f) Power on all uFlamer Gasbooms.
• g) Set the Ext Ignite to ON status in the advanced interface and set the firing duration.

6. Power ON the DMX console/Pyro controller and programming

Power on the DMX console and program the uFlamer Gasboom effects on the DMX console.

7. Test the ignition function of uFlamer Gasboom

Test the ignition function of the uFlamer. This allows checking if the igniters of each unit are working correctly. Due to the safety switch being in TEST MODE, there will only be ignition while the jet solenoid valve is not open, so no flames will be generated.

8. Firing

• a) Double confirm that the prescribed safety isolation zone is clear of persons, animals, or other property.
• b) Switch the safety button of the uFlamer Gasboom to USER MODE.

Diagram: Shows the "USER MODE" indicator/button.

• c) During firing, the operator should always have a clear view of the device, so that they can stop the show immediately when there is danger.

9. Power OFF and close the shut-off valve

• a) Power OFF the DMX console.
• b) Press the E-Stopper to power OFF all machines.
• c) Close the shut-off valve for each machine.

10. Empty the remaining fuels and package machine

• a) Release the E-Stopper to allow the machine to be powered on again. Fire the machine several times until no flame is being generated.
• b) Switch the safety switch of the uFlamer Gasboom to TEST MODE.
• c) Power OFF the uFlamer Gasboom.
• d) Unplug the power cable, DMX cable, E-Stopper connection cable, etc.
• e) Package the machine when it has cooled down.

Nozzles and Nozzle Replacement

1. Nozzles

There are four types of nozzles for the uFlamer Gasboom: G16, G20 (standard configuration), G25, and GA. Related firing height and safety distance information can be found in previous sections of this manual.

Diagram: Shows four nozzle types labeled G16, G20, G25, and GA.

WARNING: Forbid to operate the uFlamer Gasboom without a nozzle; it will cause accidental flame.

WARNING: According to the site environment and condition, please choose the appropriate type of nozzle.

DANGER: Do NOT use parts or components that are not originally from SHOWVEN.

NOTICE: When the device is placed or transported without packaging, please use adhesive tape to cover the nozzle to prevent foreign matter from entering.

2. Fuel Consumption

The following testing results are based on two 450g gas cartridges, as shown in the picture, with a firing duration of 0.2s and an environment temperature of 30°C.

3. Nozzle Replacement

Use a 19mm outer hexagon socket wrench (RMHDT120) to disassemble the nozzle. Clean the nozzle and nozzle socket with an air gun (air compressor), change to a different nozzle, and install it.

Diagram: Shows a T-handle wrench with a 19mm socket and dimensions (313mm length).

WARNING: Do unplug the power cable when servicing the flamer.

Igniter Position Adjustment

Whenever the nozzle is changed or ignition is poor, please check the igniter pole position according to the parameters below. The right position for each pair of poles should have a gap from tip to tip of 3.5±0.5mm and a gap between the two igniters of 52±1mm. Check the ignition success rate after adjustment by firing.

Diagram: Shows the igniter poles with gap measurements indicated: 3.5 ±0.5mm tip-to-tip and 52±1mm between igniters.

Maintenance

1. To maintain the machine in good performance and running status, it is recommended to run the device at least once per month.
2. Check the ignition probes both before and after each show. If there are any foreign objects on them, please clean them up.
3. Shut-off valve maintenance: Make sure there are no impurities in the gas cartridge and cartridge holder connection part. If the machine is not used for a long time, it is recommended to use tape to seal this part and store it.
4. Nozzle maintenance: Nozzles need to be cleaned from time to time, and it is recommended to clean them once every six months (depending on the environment and frequency of use). If the flame shape becomes seriously deformed or the fuel injection line becomes significantly deformed or coarsened during use, the nozzle should be removed immediately for cleaning. If problems persist after cleaning, replace the nozzle.
5. O-ring maintenance: If an O-ring on the nozzle is found to be damaged or aged during nozzle cleaning, it should be replaced promptly. (Material and size of O-ring: fluorine rubber O-ring, outermost diameter is 14 mm, and the line diameter is 2 mm).

Diagrams: Show O-rings on nozzle fittings and gas regulator fittings. Labeled O-ring 1, O-ring 2, O-ring 3 with dimensions: O ring 1: Inner diameter 13.2mm X wire diameter 1.8mm; O ring 2: Inner diameter 5.15mm X wire diameter 1.8mm; O ring 3: Inner diameter 8.0mm X wire diameter 2mm.

6. Flame detector maintenance: It is recommended to clean carbon buildup on the flame detector at least once per month (depending on the use environment and frequency). If the detector is found to be insensitive, clean it immediately.

Diagram: Shows the flame detector component.

Optional Parts for uFlamer Gasboom

Warranty Instructions

• Sincere thanks for choosing our products; you will receive quality service from us.
• The product warranty period is one year. If there are any quality problems within 7 days after shipping from our factory, SHOWVEN can exchange a brand new, same model machine for you.
• SHOWVEN will offer free of charge maintenance service for machines with hardware malfunction (except for instrument damage caused by human factors) within the warranty period. Please do not repair the machine without factory permission.

Below situations NOT included in warranty service:

• Damage caused by the use of unqualified aerosol, gas cartridges/bottles.
• Damage caused by improper transportation, usage, management, and maintenance, or damage caused by human factors.
• Disassembly, modification, or repair of products without permission.
• Damage caused by external reasons (lightning strike, power supply surge, etc.).
• Damage caused by improper installation or use.

For product damage not included in the warranty range, SHOWVEN can provide paid service. An invoice is necessary when applying for maintenance service from SHOWVEN.