Wiring / Owner's Manual

Refer to YOUR CHOSEN "Gate Operator Mounting and 4302 Control Box Options" manual:

• 6004 swing gate operator manual - 6004-065
• 6006 swing gate operator manual - 6006-065
• 6400 swing gate operator manual - 6400-065

[Images of gate operators and control boxes are present on the cover page, illustrating the 6400, 6004, and 6006 gate operators and the Standard and Deluxe 4302 Control Boxes.]

Installer: Leave manual with property owner.

Date Installed:

Installer/Company Name:

Phone Number:

Circuit Board Serial Number and Revision Letter:

Property Owner: Checklist in back of manual to review and verify new installation with Installer.

Copyright 2024 DoorKing®, Inc. All rights reserved.

[Logos for UL Listed to ANSI/CAN/UL 325, Intertek, and IDEA Certification Services are displayed.]

QUICK GUIDE: DIP-Switches

See pages 19-20 for more info about DIP-switches. Whenever any programming or switch setting on the control board is changed, press the reset button for new settings to take effect.

SW 1 - Top 8 Switches

SW 2 - Bottom 4 Switches

QUICK GUIDE: Terminal Description

For specific wiring information, see page 15.

[Diagram shows terminal strip 1-20 with labels for each terminal, including 24 VAC Input, Low Voltage Common, Alarm Reset, Not Used, 12 Volt Battery, DC Lock Power Common, 24 VDC Maglock Power, Dry Relay Contact, Standard Reverse, Full Open, Low Voltage Common, 24 VDC - 250 mA max.]

Main Terminal #3 Note: Exceeding 250 mA of power from this terminal may cause the circuit board transformer to overheat, causing intermittent problems.

Terminal #8 Input Descriptions:

• When gate is closed, input will open gate.
• When gate is open and auto close timer SW 1, switch 4 is turned ON, input will re-set and hold timer.
• When gate is open and auto close timer SW 1, switch 4 is turned OFF, input will close gate.
• When gate is closing, input will reverse gate.

Terminal #4 Input Descriptions:

• When gate is closed, this input has no affect on the gate operator.
• When gate is open and auto close timer SW 1, switch 4 is turned ON, input will re-set and hold timer.
• When gate is open and auto close timer SW 1, switch 4 is turned OFF, input will prevent gate from closing.
• When gate is closing, input will reverse gate when SW 1, switch 5 is OFF.
• SW 1, switch 5 ON is NOT used.

Terminal #4 Function based on SW 1, Switch 3:

• SW 1, switch 3 is ON: Terminal #4 functions as a normal FULL open input (Normal Setting).
• SW 1, switch 3 is OFF: Terminal #4 becomes the output from a plug-in loop detector installed in the EXIT loop port of the circuit board.

SW 2 Relay Operation:

Operation of the relay is dependent on the setting of SW 2, switches 1 and 2. Relay contact can be set for Normally Open (NO) or Normally Closed (NC) operation. Contact rating is 1 amp maximum at 24 Volts.

• SW 2, Switch 1 OFF, Switch 2 OFF: Relay activates when gate is OPEN.
• SW 2, Switch 1 OFF, Switch 2 ON: Relay activates when gate is OPEN, OPENING or CLOSING.
• SW 2, Switch 1 ON, Switch 2 OFF: Relay activates when gate is OPEN or OPENING.
• SW 2, Switch 1 ON, Switch 2 ON: Relay activates when gate is OPENING or CLOSING.

Maglock Setting: SW 2, Switch 3 ON, 1-2 sec. delay at start.

115 VAC CONTROL BOXES SPECIFICATIONS

Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator will not run without ONE or more monitored type B1 or B2 entrapment protection devices in EACH entrapment area.

[Image of Standard Control Box (P/N 4302-311) with dimensions 16.5" H x 12.5" W x 4.25" D.]

[Image of Deluxe Control Box (P/N 4302-312) with dimensions 24.5" H x 14.5" W x 4.25" D.]

Type of wiring to be used on ALL external devices:

• A) Type CL2, CL2P, CL2R, or CL2X.
• B) Other cable with equivalent or better electrical, mechanical, and flammability ratings.

[Note on 115 VAC convenience outlets to power auxiliary power transformers.]

DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc.

Swing Gate Requirements

This operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. For pedestrian access in the vicinity of an automated vehicular gate, separate pedestrian access shall be provided or available. The pedestrian access shall be in a location such that a pedestrian shall not come in contact with a moving vehicular gate access gate during the entire path of travel of the vehicular gate. A pedestrian gate shall not be incorporated into an automated vehicular gate panel.

[Diagram shows closed gates and entrapment protection areas A, B, C based on distance and height from the ground.]

Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator will NOT run without one or more monitored type B1 or B2 entrapment protection devices in EACH ENTRAPMENT AREA.

• Area A: If distance is greater than 4 inches, entrapment protection is REQUIRED.
• Area B: If distance is less than 16 inches, entrapment protection is REQUIRED.
• Area C: If bottom of gate is 4" to 16" above the ground at any part of the gate's traveling path, entrapment protection is REQUIRED.

[Diagram shows that with the hinge mounted on the corner of the pilaster, entrapment area A is eliminated and protection is NOT required.]

Gates shall have smooth bottom edges, with vertical bottom edged protrusions NOT exceeding 0.50 inches.

Swing Gate Requirements Continued

[Diagram illustrates various loops and sensors for swing gates.]

• Reverse Loop: Minimizes potential of gate closing when a vehicle is present. Number and placement of loops is dependent on application.
• Shadow Loop: Provides a hold open command to the operator only if the gate is at the full open position.
• Automatic Exit Loop (Optional): Provides an open command for exiting vehicles without a transmitter or keypad.
• D Monitored Non-contact CLOSING Sensor (Type B1): Minimizes gate closing on traffic that loops cannot sense. Helps protect against entrapment.
• E Warning Signs: Must be permanently installed, visible from both sides of the gate.
• Separate Pedestrian Walkway: Located so pedestrians cannot contact the vehicular gate.
• F Monitored Non-contact OPENING Sensor (Type B1): Minimizes gate opening on traffic that loops cannot sense. Helps protect against entrapment.
• G Monitored Contact OPEN/CLOSE Sensor (Type B2): Minimizes gate striking traffic that loops cannot sense. Contact sensor may be necessary on bottom of gate.

Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator will NOT run without one or more monitored type B1 or B2 entrapment protection devices in EACH ENTRAPMENT AREA.

ASTM F2200 Standard for Gate Construction

Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org.

Important Safety Instructions

WARNING - To reduce the risk of severe injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the operator monthly. The gate MUST reverse on contact with a rigid object or stop or reverse when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of severe injury or death.
5. Use the manual release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner's manual. Have a qualified service person make repairs to gate hardware.
7. The operator is intended for installation on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
8. SAVE THESE INSTRUCTIONS!

Instructions regarding intended installation:

• Install the gate operator only if: The operator is appropriate for the gate construction and usage class; all openings of a horizontal slide gate are guarded or screened to prevent a 2 ¼ inch sphere from passing through up to 6 feet above ground; all exposed pinch points are eliminated or guarded; guarding is supplied for exposed rollers.
• The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening designed to promote pedestrian usage. Locate the gate to prevent contact with the vehicular gate during its travel.
• The gate must be installed with sufficient clearance between the gate and adjacent structures to reduce entrapment risk. Swinging gates should not open into public access areas.
• The gate must be properly installed and work freely in both directions prior to operator installation. Do not over-tighten the operator clutch, pressure relief valve, or reduce reversing sensitivity for a damaged gate.
• For gate operators utilizing Type D protection: Controls must allow full view of the gate area; a warning placard must be placed adjacent to controls; an automatic closing device shall not be employed; no other activation device shall be connected.
• Controls for user activation must be at least six feet (6') away from any moving part of the gate, preventing reach-over/under/around. Outdoor controls should have security features.
• The Stop and/or Reset button must be in the line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
• Warning signs are to be permanently installed, visible from each side of the gate, for both secure and unsecure sides.
• For gate operators utilizing a non-contact sensor: Follow placement instructions for each application. Exercise care to reduce nuisance tripping. Locate sensors where entrapment or obstruction risk exists.
• For gate operators utilizing contact sensors: Locate sensors where entrapment or obstruction exists (leading edge, trailing edge, post mounted, bottom edge, pinch point). Ensure hardwired sensor wiring is protected from mechanical damage. Wireless sensors must function under intended end-use conditions.
• Be sure you have instructed the owner about safe and proper operation and testing.

Important Notices

Vehicular gate operator products provide convenience and security. However, gate operators use high force and people often underestimate their power and potential hazards associated with incorrect design or installation. Hazards may include: Pinch points, Entrapment areas, Reach through hazards, Absence of entrapment protection devices, Improperly located access controls, Absence of vehicle protection devices, Absence of controlled pedestrian access.

Automated vehicular gate systems must be installed in accordance with UL 325 Safety Standard and ASTM F2200 Construction Standard. Improper design, installation, use, or maintenance can result in severe injuries or death.

Be sure the installer has instructed you on proper and safe operation and tested the system. Ensure you understand the basic functions of reversing systems (loops, inherent reversing, edges, photo cells).

• This Owner's Manual is your property. Keep it safe.
• Ensure all access control devices are installed a minimum of 6 feet away from the gate/operator, or positioned so a person cannot touch the gate/operator while using the device. If installed improperly, remove the operator from service and contact your dealer.

[Diagram shows an opening device MUST be mounted a minimum of 6 feet from the gate and NOT accessible through the gate.]

• Loops and loop detectors, photo-cells, or equivalent devices must prevent the gate from closing on vehicular traffic.
• The speed limit for vehicular traffic through the gate area is 5 MPH. Install speed bumps and signs to maintain this limit.
• Ensure all persons using the gate system are familiar with proper use and potential hazards.
• Warning signs must be permanently installed, visible from each side of the gate.
• Periodically check all entrapment protection devices. If any malfunction, remove the operator from service immediately and contact your dealer.
• Follow the recommended maintenance schedule.
• Do not allow children to play in the operator area or with gate controls.
• To remove the operator from service, operate the gate to full open position and shut off power at the service panel.

UL 325 Entrapment Protection

UL 325 Classifications

[Images and descriptions for Class I - Residential, Class II - Commercial/General Access, Class III - Industrial/Limited Access, Class IV - Restricted Access Vehicular Gate Operators.]

Gate Operator Category

Type A - Inherent entrapment protection system.

Type B1 - Non-contact sensor (photoelectric sensor or the equivalent).

Type B2 - Contact sensor (edge device or equivalent).

Type C - Inherent force limiting, inherent adjustable clutch or inherent pressure relief device.

Type D - Actuating device requiring constant pressure to maintain opening or closing motion of the gate.

* B1 and B2 means of entrapment protection must be MONITORED.

[Note on Vertical Barrier: Barrier gate operators (arm) not intended to move toward a rigid object closer than 16 inches (406 mm) are not required to be provided with entrapment protection.]

Glossary

• GATE: A moving barrier (swinging, sliding, raising, etc.) that controls entrance/egress for persons or vehicles.
• RESIDENTIAL VEHICULAR GATE OPERATOR – CLASS I: For homes of one-to four single families.
• COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR - CLASS II: For commercial locations or multi-family housing units (five or more units), hotels, garages, retail stores, etc.
• INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR - CLASS III: For industrial locations (factories, loading docks) not accessible by the general public.
• RESTRICTED ACCESS VEHICULAR GATE OPERATOR - CLASS IV: For guarded industrial locations (airport security) where unauthorized access is prevented via supervision.
• VEHICULAR BARRIER (ARM) OPERATOR (OR SYSTEM): Controls a cantilever arm moving in a vertical arc for vehicular traffic at entrances/exits.
• VEHICULAR HORIZONTAL SLIDE-GATE OPERATOR (OR SYSTEM): Controls a gate sliding horizontally for vehicular entrance/exit.
• VEHICULAR SWING-GATE OPERATOR (OR SYSTEM): Controls a gate moving in an arc in a horizontal plane for vehicular entrance/exit.
• SYSTEM: A group of interacting devices for a common function.
• WIRED CONTROL: Fixed physical interconnections for control response.
• WIRELESS CONTROL: Non-fixed interconnections (radio waves, infrared) for control response.
• INHERENT ENTRAPMENT PROTECTION SYSTEM: Motor current/speed sensing system integrated into the operator.
• EXTERNAL ENTRAPMENT PROTECTION DEVICE: Separate device (edge sensor, photo sensor) providing entrapment protection.
• ENTRAPMENT: Condition where a person is caught or held, increasing injury risk.

SECTION 1 - WIRING

Before attempting to connect any wiring to the control box, ensure the circuit breaker is OFF. Permanent wiring must comply with local electrical codes. A licensed electrical contractor is recommended. Building codes vary; check local requirements.

THIS CONTROL BOX MUST BE PROPERLY GROUNDED!!

1.1 Overview

[Diagram shows the interior of the control box with labeled components: Optional Radio Receiver, DoorKing 8080-057 Retro-Reflective Photocell, Optional DoorKing Plug-In Loop Detectors, UL 325 Terminal, Secondary Operator Connection, Battery Plug, Primary Operator Connection, AC Power Switch, Main Terminal, Alarm Reset Button, Chassis Ground, Optional Coaxial Cable Antenna Kit, 15 ft Cable, Reflector, Input Power Wire. Also shows 12 Volt 3 Amp/Hr Batteries.]

1.2 Wiring Operators to 4302-018 Circuit Board

IMPORTANT: External entrapment protection MUST be installed or the operator will NOT function. See next page.

Secondary Operator ONLY: DO NOT connect primary/single operator to this terminal.

Primary/Single Operator ONLY: DO NOT connect secondary operator to this terminal.

DO NOT cycle the operator BEFORE setting limit sensors.

Choose Your Operator Model: Follow wiring colors for PRIMARY/Single or DUAL gate operators. Remove factory wired jumpers if installed, or operators will not function.

[Diagrams and wiring color codes are provided for Discontinued 6005, 6004, 6006, and 6400 operators, showing connections for Primary/Single and Secondary operators.]

Note: Secondary operator MOTOR wires MUST be reversed from the primary operator when using DUAL gate operators.

Note: SW1 Switch 7 MUST be ON when using dual operators.

1.3 Entrapment Protection

External Entrapment Protection Devices: This operator has a UL 325 terminal for photo sensors (Type B1) and reversing edges (Type B2). Install where risk of entrapment or safety hazard exists. ONE DoorKing 8080-057 photocell is included.

Entrapment Protection must be provided. The operator will NOT run without ONE or more monitored type B1 or B2 external entrapment protection devices in EACH entrapment area.

[Diagram shows UL 325 Terminal block with DIP switches and connections for OPEN/CLOSE Edge/Beam. Notes on LED status and DIP-switch settings.]

Type of wiring to be used on ALL external devices: A) Type CL2, CL2P, CL2R, or CL2X. B) Other cable with equivalent or better electrical, mechanical, and flammability ratings.

[Diagram shows connection of DoorKing 8080-057 Photo Sensor to the control board and UL 325 Terminal. Notes on Green LED alignment and relay connections.]

IMPORTANT: Monitored Photo and Edge sensors must be end-of-line resistive types. See manufacturer's wiring manual.

If the distance between an entrapment or obstruction exists less than 16" from the open gate, entrapment protection is REQUIRED for this area.

Entrapment protection is RECOMMENDED for areas where the distance is not specified.

[Diagrams illustrate Monitored OPEN Photo Sensor and Monitored CLOSE Photo Sensor wiring and placement.]

1.3 Entrapment Protection Continued

DoorKing 8080-057 Retro-Reflective Photocell Type B-1: Complies with UL 325 standards. Wired to control box NORMALLY OPEN input for monitoring. Powered by 10-25 VAC or 12-30 VDC. Relay output rated for 1 Amp @ 24 VDC / 120 VAC max. Must be mounted vertically. Green LED remains lit when reflector is aligned. Max sensing range: 35 ft.

[Diagrams show installation and wiring of the 8080-057 photocell, including adjustment screws and reflector assembly.]

Wiring Photocell: Photocell can be powered by the circuit board or a separate UL listed power supply. DO NOT connect power supply to a receptacle controlled by an ON/OFF switch.

[Intertek UL 325 Compliant logo.]

1.3 Entrapment Protection Continued

[Diagrams illustrate WIRELESS and HARDWIRED Multiple Reversing Edge Configurations and their wiring.]

Wiring to Control Box: Hardwiring arranged so communication between sensor and operator is not subjected to mechanical damage.

Wiring Multiple Reversing Edges: Reversing Edges are wired in series. Add as many "4-wire" In-Line edges as needed.

[Diagram shows UL 325 Terminal connections for OPEN/CLOSE Edge/Beam and notes on wiring colors.]

Monitored OPEN/CLOSE Reversing Edge: Entrapment protection is RECOMMENDED for areas where distance is not specified. REQUIRED if distance is less than 16" from the open gate.

IMPORTANT: Monitored Photo and Edge sensors must be end-of-line resistive types. See specific manufacturer's wiring manual.

1.4 Dual Gates Multiple Photo Sensors Wiring Sample

[Diagram shows wiring for dual gates using multiple photo sensors (Open Beam, Close Beam) and the MIM-62 Multi-Input Module. Includes notes on power, learning photocells, and UL 325 Terminal connections.]

IMPORTANT: Monitored Photo and Edge sensors must be end-of-line resistive types. See specific manufacturer's wiring manual for more information.

IMPORTANT: All inputs must use power from MIM-62. 75 mA maximum per channel.

ONLY connect monitored devices.

Use a 24 VDC power transformer (not supplied) or (U.L. listed equivalent) to power the MIM-62.

1.5 Main Terminal Description

For specific wiring information, see next page.

[Diagram shows terminal strip 1-20 with labels for each terminal.]

Main Terminal #3 Note: Exceeding 250 mA of power from this terminal may cause the circuit board transformer to overheat, causing intermittent problems.

Input Descriptions:

• When gate is closed, input will open gate.
• When gate is open and auto close timer SW 1, switch 4 is turned ON, input will re-set and hold timer.
• When gate is open and auto close timer SW 1, switch 4 is turned OFF, input will close gate.
• When gate is closing, input will reverse gate.

Terminal #4 Function based on SW 1, Switch 3:

• SW 1, switch 3 is ON: Terminal #4 functions as a normal FULL open input (Normal Setting).
• SW 1, switch 3 is OFF: Terminal #4 becomes the output from a plug-in loop detector installed in the EXIT loop port of the circuit board.

SW 2 Relay Operation:

Operation of the relay is dependent on the setting of SW 2, switches 1 and 2. Relay contact can be set for Normally Open (NO) or Normally Closed (NC) operation. Contact rating is 1 amp maximum at 24 Volts.

• SW 2, Switch 1 OFF, Switch 2 OFF: Relay activates when gate is OPEN.
• SW 2, Switch 1 OFF, Switch 2 ON: Relay activates when gate is OPEN, OPENING or CLOSING.
• SW 2, Switch 1 ON, Switch 2 OFF: Relay activates when gate is OPEN or OPENING.
• SW 2, Switch 1 ON, Switch 2 ON: Relay activates when gate is OPENING or CLOSING.

Maglock Setting: SW 2, Switch 3 ON, 1-2 sec. delay at start.

1.6 Main Terminal Wiring

Controls intended for user activation must be located at least six (6) feet away from any moving part of the gate. Emergency access controls for authorized personnel may be placed at any location in the line-of-sight of the gate. Ensure all wiring complies with local code requirements. Do not power control devices from the circuit board other than low voltage devices.

[Diagrams show wiring connections for Magnetic Lock, Fire Dept Open, Keypad (Dry contact), Key Switch (Dry contact), and Telephone Entry.]

Magnetic Lock: SW 2, Switch 3 ON. Circuit board provides 24 VDC. Contact rating is 1 amp maximum at 24 Volts.

Fire Dept Open: Input located on circuit board. Gate will ONLY OPEN when activated by authorized personnel. Alarm will sound. Operator goes into hard shutdown after opening. Must be reset. Must be mounted in line-of-sight.

Keypad (Dry contact): SW 1, Switch 3 ON.

Key Switch (Dry contact): SW 1.

Telephone Entry: Note: Telephone entry device must use a separate power source.

[Diagrams show wiring for 4-Wire RF Receiver, 3-Wire RF Receiver, and Deluxe Control Box convenience outlets.]

Connect optional control devices to the main terminal. Use 18 AWG wire for all low voltage wiring, maximum distance 3000 feet. Use a low voltage surge suppressor (DoorKing P/N 1878-010) if low voltage wire runs exceed 1000 feet. All control device inputs must be NORMALLY OPEN.

1.7 Loop Detector Wiring

DoorKing highly recommends using loops and loop detectors to prevent accidental closing on vehicles. A loop detection system senses a vehicle and signals the gate operator. A licensed installer is recommended.

Shadow Loop: Active only when the gate is fully open. Prevents closing if the shadow area is occupied. Does not reverse the gate after a closing cycle begins. Reverse loops work in conjunction with the shadow loop.

Reverse Loops: Prevent closing on a vehicle near the gate's swing pathway. Loops are wired in series.

Automatic Exit Loop: Automatically opens the gate for exiting vehicles without a transmitter or keypad (free exit).

[Diagrams show loop placement (Shadow, Reverse, Exit) and wiring. Notes on twisting wires and loop detector wiring for DoorKing plug-in detectors.]

Note: Loop detector wiring is shown for DoorKing plug-in loop detectors P/N 9409-010 and P/N 9410-010 only. Refer to detector instructions for other brands.

[Diagram shows SW 1 and SW 2 DIP-switch settings for Shadow Loop.]

The circuit board relay is used for the shadow loop and must be set to N.O.

1.8 High Voltage Wiring and Battery Connection

CONTROL BOX MUST BE PROPERLY GROUNDED!!

[Diagram shows control box interior with battery connection, AC power switch, input wires, and notes.]

To Cycle Operator: After power connection, press the Full Open button. DO NOT cycle operator before DIP-switches and limit sensors are adjusted to prevent damage.

AN EXTERNAL ENTRAPMENT PROTECTION DEVICE MUST be connected or the gate operator WILL NOT function.

Important Power Note: To turn off ALL power, turn off the AC power switch AND disconnect the battery plug.

DANGER: HIGH VOLTAGE!

Connect 115 VAC input power wires: Black to transformer's black (Hot), White to transformer's white (Neutral), Green to chassis ground.

[Input Power Wire Table shows Wire Size vs. Distance.]

DoorKing recommends a surge suppressor on high voltage power lines.

[Note on separate power disconnect switch requirement based on local codes.]

SECTION 2 - ADJUSTMENTS

Switch settings and adjustments should be made after installation and wiring are complete. Press the reset button after changing any setting for new settings to take effect.

2.1 4302 Circuit Board Description and Adjustments

[Diagram shows the 4302 circuit board with DIP-Switches (SW1, SW2), Optional Plug-In Loop Detectors, UL 325 Terminal, Exit Loop Port, Reverse Loop Port, Limit LEDs, Input LEDs, FIRE Dept Open, RESET button, Auto-Close Timer, Inherent Reverse Sensors, Dry Relay Contact, Alarm Reset Button, Battery Plug.]

DIP-Switches: Set DIP-switches on the circuit board to the desired setting. See switch-setting charts.

LEDs Function: Illuminated LEDs indicate power applied. Input LEDs should be OFF until activated. Limit LEDs illuminate when respective limit sensor is activated.

FIRE Dept Open: Connect ONLY emergency access controls. Upon activation, alarm sounds, operator goes into hard shutdown after reaching open limit. Must be reset.

Auto-Close Timer: (SW 1, switch 4 ON). Adjusts from 1 to 23 seconds.

Inherent Reverse Sensors: Adjust reversing sensitivity for PRIMARY (single) and SECONDARY (dual) operators.

Dry Relay Contact: Terminals 10-11 can be set for Normally Open (NO) or Normally Closed (NC) by placing the relay shorting bar on the N.O. or N.C. pins respectively.

2.2 DIP-Switches

Whenever any programming or switch setting on the control board is changed, press the reset button for new settings to take effect.

SW 1 - Top 8 Switches - Definitions on next page

[Diagrams illustrate Opening Direction of PRIMARY Operator for 6004, 6006, and 6400 models, showing ON/OFF settings for Opens Outside/Inside and Push/Pull to Open.]

Opening Direction of PRIMARY Operator: Operator MUST OPEN GATE upon initial power up and OPEN command. If it closes gate, shut off power and reverse switch setting.

Opening Direction of SECONDARY Operator: Switch 2 will be the SAME setting as switch 1 for the 6006. Switch 2 will be the OPPOSITE setting as switch 1 for the 6004 and 6400. Note: SW1, switch 7 MUST also be ON when using a secondary operator.

2.2 DIP-Switches Continued

SW 1 (Top 8 Switches) continued

SW 1 Switch Definitions:

• SW 1-Switch 1: PRIMARY motor direction switch - Must OPEN the primary gate upon initial AC power up and open command. If the open command begins to close the primary gate, turn AC power off and reverse this switch.
• SW 1-Switch 2: SECONDARY motor direction switch - Must OPEN the secondary gate upon initial AC power up and open command. If the open command begins to close the secondary gate, turn AC power off and reverse this switch.
• SW 1-Switch 3: Determines if the output of the loop detector (DoorKing plug-in loop detectors only) installed into the EXIT loop port will be sent directly to the microprocessor to open the gate (Normal), or if the output is directed to Terminal #4 where it can then be connected to other input terminals.
• SW 1-Switch 4: Turns the auto-close timer on or off. Maximum time that the close timer can be set for is approximately 23 secs.
• SW 1-Switch 5: OFF setting is Standard Reverse for a CLOSING gate. An input to terminal #8 (e.g.: N.O.-photo beam gets obstructed, NOT entrapment protection) AND/OR reverse loops get activated will stop and reverse the gate back to the full open position. If the auto-close timer is ON, when gate reaches the open position, timer will not close the gate. Another input command is needed to reset and close the gate. DO Not use the ON setting.
• SW 1-Switch 6: When the gate overlap is OFF, the DUAL gate operators will start the open and close cycles at the same time. This is the normal setting for a SINGLE gate operator. Turning the gate overlap ON when using dual gate operators will cause the secondary operator to start the OPEN cycle 1-2 seconds before the primary operator. The primary operator will start the CLOSE cycle 1-2 seconds before the secondary operator. This feature is useful when a magnetic lock is used to secure the gates.
• SW 1-Switch 7: Sets up the circuit board for single or dual (Primary / Secondary) gate operation.
• SW 1-Switch 8: Input power switch. Switch MUST be in the OFF position for the 115 VAC control box. DO NOT turn switch ON.

SW 2 - Bottom 4 Switches

SW 2 Switch Definitions:

• SW 2-Switch 1 and 2: Determine when the relay is activated. Can be used for warning lights or status indicators, unless used for shadow loop function.
• SW 2-Switch 3: Used for a maglock (N.C.) when ON. Used for a solenoid lock (N.O.) when OFF.
• SW 2-Switch 4: Spare switch. Leave in OFF position.

2.3 Limit Sensors Adjustment - Select your specific operator

Limit sensors MUST be adjusted to control gate travel and set full open/closed positions. Use ONLY the limit sensor instructions for your SPECIFIC operator type (6004, 6006 or 6400).

6004 Limit Switches ONLY

Power to the circuit board must be ON when adjusting limit sensors.

The operator MUST OPEN GATE upon initial power up and OPEN command. If it closes, shut off power and reverse DIP-switch SW1, switch 1 setting.

[Diagram shows 6004 operator cover removed, illustrating the process of unlocking, moving the gate, loosening adjustment screws, sliding limit rings, and tightening screws. Notes on limit switch wire colors and LED indicators.]

Limit Switch Adjustment Note: Two thru-bolts 13 mm can be loosened to allow the electronic pallet to be moved. Ensure ALL 4 limit switches make good contact with the 2 limit rings.

Note: 3 and 5 limit LEDs can be Open or Close limits depending on DIP-switch SW 1, switch 1 and 2 settings.

Adjust the Secondary operator limit rings if dual operators have been installed. DIP-switch SW 1, switch 2 controls secondary operator opening direction. DIP-switch SW 1, switch 7 MUST be ON.

2.3 Limit Sensors Adjustment Continued

6006 Limit Sensors ONLY

Power to the circuit board must be ON when adjusting limit sensors.

If factory wired jumpers are installed on operator terminals, they must be removed or operators will not function.

[Diagram shows 6006 operator handle unlock and rotation, gate movement, limit assembly adjustment, and notes on LEDs and wire colors.]

Note: 3 and 5 limit LEDs can be Open or Close limits depending on SW 1, switch 1 and 2 settings.

IMPORTANT: The operator MUST OPEN GATE upon initial power up and OPEN command. If it closes, shut off power and reverse DIP-switch SW1, switch 1 setting.

2.3 Limit Sensors Adjustment Continued

6400 Limit Sensors ONLY

Power to the circuit board must be ON when adjusting limit sensors.

[Diagram shows 6400 operator cover plate removed, illustrating unlocking the handle, moving the gate, sliding the limit assembly, and tightening the nut. Notes on embedded magnet activation, limit assembly positions, wire colors, and LEDs.]

IMPORTANT: The operator MUST OPEN GATE upon initial power up and OPEN command. If it closes, shut off power and reverse DIP-switch SW1, switch 1 setting.

Note: 3 and 5 limit LEDs can be Open or Close limits depending on DIP-switch SW 1, switch 1 and 2 settings.

Adjust the Secondary operator limit sensors if dual operators have been installed. DIP-switch SW 1, switch 2 controls secondary operator opening direction. DIP-switch SW 1, switch 7 MUST be ON.

2.4 Inherent Reverse Sensor Adjustment

This gate operator is equipped with an inherent (Built-In) adjustable reversing sensor (Type A) for entrapment protection according to UL 325 standards. The gate reverses upon encountering an obstruction in opening or closing cycles. For correct function, the gate must be properly installed and work freely.

The ideal adjustment allows the operator to move the gate through its entire travel cycle without reversing, but reverses upon contact with an obstruction with no more than 40 Lbs of force.

The amount of force depends on the reverse sensitivity potentiometer.

Adjust the operators reversing sensitivity:

CAUTION: Keep pedestrians and vehicles clear of the gate while adjusting and testing sensors!

While operator has AC power:

1. Press the Full Open button to cycle the gate OPEN. (Note: "FULL OPEN" button uses Auto-Close timer if ON).
2. While gate is opening, slowly rotate PRM - Primary reverse sensor clockwise until the reverse LED lights up and the gate reverses. Rotate counter-clockwise approximately 1/8 turn to decrease sensitivity (LED turns off). Wait for LED to turn off before adjusting.
3. Press Full Open (or wait for Auto-Close timer) and CLOSE the gate. If it reverses (LED lights up), rotate the primary reverse sensor counter-clockwise slightly to decrease sensitivity. Cycle gate to ensure it works in both directions.

Dual Operators: Secondary operator must be adjusted using the SEC - Secondary reverse sensor.

Test the operators reversing sensitivity: Place an immobile object along the gate path. The gate must reverse direction after striking it. If not, increase reverse sensitivity (steps 2 and 3) and repeat test.

2.5 "Optional" Radio Receiver Model (8040-080)

The 8040-080 receiver operates at 318 MHz and MUST be used with DoorKing MicroPlus® OR MicroClik® transmitters.

MicroPlus® Transmitters (Sold Separately)

Over 286,000,000 transmitter codes available with an encrypted sync code ("rolling code"). Available in 1-4 button versions. Codes cannot be copied, ensuring only original transmitters activate the system. Not compatible with HomeLink®.

[Images of MicroPlus® transmitters.]

MicroClik® Transmitters (Sold Separately)

Over 1,000,000 transmitter codes available. Available in 1-3 button versions. Compatible with HomeLink®.

[Images of MicroClik® transmitters.]

Quick Setup for a MicroPlus® Transmitter (Sold Separately)

1. Turn the Program Selector to Position 1.
2. Press and HOLD Program Button until the Program LED flashes ONCE and receiver beeps once. Receiver is now in "Learn Mode" (flashes/beeps for 10 seconds).
3. Press a specific button on the MicroPlus® transmitter within 10 seconds to be "Learned". Wait for receiver timeout.

Setup for a MicroClik® Transmitter (Sold Separately)

The 8040-080 receiver MUST be changed to MicroClik® mode before learning a MicroClik® transmitter.

1. Turn the Program Selector to Position C.
2. Press and HOLD Program Button until Program LED flashes ONCE and receiver beeps once. Press and hold button again, LED flashes and receiver beeps. Press and hold a third time until LED continually flashes and beeps. (If no continuous beep, repeat step 2, adjusting speed).
3. Turn power OFF, then back ON. Receiver will BEEP TWICE for MicroClik® mode (or three times for MicroPlus® mode).
4. Turn the Program Selector to Position 1.
5. Press and HOLD Program Button until Program LED flashes ONCE and receiver beeps once. Receiver is now in "Learn Mode" (flashes/beeps for 10 seconds).
6. Press a specific button on the MicroClik® transmitter within 10 seconds to be "Learned". Wait for receiver timeout.

2.5 Radio Receiver Continued

Check if Receiver is set for MicroPlus® or MicroClik® Mode

1. Turn receiver's power OFF then back ON.
2. Receiver will BEEP TWICE for MicroClik® mode. Receiver will BEEP THREE times for MicroPlus® mode (Factory Setting).

CAUTION: Changing receiver mode erases ALL EXISTING MEMORY.

Change Receiver Mode - MicroPlus® or MicroClik®

• Turn Programming Selector to "Position B" for MicroPlus® mode.
• Turn Programming Selector to "Position C" for MicroClik® mode.

Press and hold Program Button until LED flashes ONCE and receiver beeps once. Press and hold again, LED flashes and receiver beeps. Press and hold a third time until LED continually flashes and beeps. (If no continuous beep, repeat step 2, adjusting speed).

Turn power OFF, then back ON. Receiver will BEEP twice for MicroClik® mode (1B) or three times for MicroPlus® mode (1A).

Learn Master Transmitters (Up to 4 Transmitters)

Up to 4 Master transmitters can be created for quick programming. After programming a master transmitter's button, pressing it puts the receiver into "Learn Mode" for that button. Press each NEW transmitter's button within 10 sec. to learn them. Wait for receiver timeout.

1. Turn the Programming Selector to "Position 7".
2. Press and hold Program Button until Program LED flashes ONCE and receiver beeps once. Receiver is now in "Learn Mode" (flashes/beeps every second for 10 seconds).
3. Press the master transmitter button to be "Learned" within 10 seconds. Receiver resets timer after each button press.
4. Press other master transmitter buttons to be learned, each within 10 seconds.
5. After all desired master transmitters are learned (up to 4), wait for receiver timeout.

Note: Keep master transmitters in a secure place.

Erase ALL Memory - This CANNOT be UNDONE

1. Turn the Programming Selector to Position A.
2. Press and hold Program Button until Program LED flashes ONCE and receiver beeps once. Press and hold again, LED flashes and receiver beeps. Press and hold a third time, LED flashes and receiver beeps a third time.
3. The receiver will emit a long flash and long beep indicating ALL memory has been erased.

For complete advanced programming features for the 8040 radio receiver, visit DoorKing's web site for MicroCLik® RF Controls OR MicroPlus® RF Controls to download the 8040-065 instruction sheet.

2.6 Shutdown Conditions

Under various entrapment conditions, the operator assumes either a SOFT or HARD (alarm) shutdown. Reset action depends on the shutdown type.

Soft Shutdown

Occurs when inherent or external entrapment protection devices are activated. Operator will not respond to input present during obstruction. If gate stops at open position, operator will not respond to auto-close timer; manual input is required to close.

• Example 1: Time clock opens gate, obstruction occurs before full open. Gate reverses to closed. Time clock input remains, but gate won't re-open. (Other devices like telephone entry, card readers, MicroPLUS transmitters may also be disabled).
• Example 2: Gate closing, entrapment device activated. Gate stops or reverses to open position. Auto-close timer will not close gate.
• Example 3: Vehicle runs over loop during opening cycle, hits opening gate. Inherent entrapment protection activates. Gate reverses to closed. Soft shutdown does NOT occur; loop provides immediate reset. Gate cycles open once area is clear and new open command is given.

Resetting a Soft Shutdown

Some soft shutdowns reset automatically when the entrapment condition clears (e.g., photo sensor obstruction removed). Operator returns to normal operation.

When in soft shutdown, activation of any "intended input" (command device, safety input, loop input) will reset the gate. If gate is open, auto-close timer will then close it.

2.6 Shutdown Conditions Continued

Hard Shutdown (Alarm Activated)

Occurs when:

1. The inherent entrapment protection system (Type A) activates TWO consecutive times before cycle completion.
2. The reversing edge (Type B2) activates and reverses, but before reverse cycle completion, the inherent entrapment protection system (Type A) activates.

Example of a Hard Shutdown: Gate closing, obstruction sensed, gate reverses. As gate opens, second obstruction sensed before full open. Operator stops, audio alarm sounds, all standard inputs shut down.

To silence alarm: Press reset button, or after 5 minutes, alarm stops but "chirps" every 5 seconds. Reset button must be pressed to stop "chirping" and reset operator.

Resetting a Hard Shutdown

Operator is in hard shutdown when audio alarm sounds or "chirps" every 5 seconds.

• Before resetting, determine cause. Inspect gate for obstructions.

Audio alarm sounds for five minutes, or until reset button is pushed. After 5 minutes, alarm "chirps" every 5 sec. Hard shutdown remains until reset button is pushed.

Note: DoorKing operators have built-in alarm reset push buttons on the circuit board and control box for quick access. Activating either button resets the operator to normal operation, but does not activate it.

[Diagram shows Standard Control Box with Reset Button and Alarm Reset Button locations.]

Once reset, an open or close command is needed to start the operator. Most commands cycle to the open position (key switch, open command, auto-exit loop). A close command runs the gate to the closed position.

SECTION 3 - MAINTENANCE AND TROUBLESHOOTING

Inspection and service by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent checks.

3.1 Maintenance

When servicing, always check external reversing devices (loops, photo sensors, etc.) for proper operation. If they cannot be made operable, do not place operator in service until malfunction is identified and corrected.

Always check the inherent reversing system. If it cannot be made operable, remove operator from service until cause is identified and corrected. Operating with a malfunctioning inherent reversing system creates a hazard resulting in severe injury or death.

When servicing, ensure AC power switch is OFF AND battery plug is disconnected.

3.2 Diagnostics Check

Have the following diagnostic tools available: VOM meter (voltage/continuity), Meg-ohm meter (up to 500 megohms for ground loop integrity).

A malfunction can be isolated to: Gate Operator, Loop System, or Keying Devices.

Disconnect all external inputs to the circuit board.

1. Check input indicator LEDs. They should only come ON when a keying device is activated. If any input LEDs are ON continuously, the operator will hold open. Disconnect keying devices one at a time until LED goes OFF.
2. If operator stops or holds open, check external entrapment protection devices for shorts or malfunction.
3. Loop or loop detector malfunction can cause operator to hold open or not detect vehicles. Pull loop detector circuit boards from operator board. If problem persists, it's not the loop system. Refer to loop detector instructions and DoorKing Loop and Loop Detector Information Manual.

3.2 Diagnostics Check Continued

1. Check for shorted or open control wires from keying devices. If a keying device fails to open the gate, momentarily jumper terminals 1 and 2 on the control board. If operator starts, the problem is with the keying device, not the operator.
2. Check supply voltage and batteries. Voltage drop on supply line (due to undersized wires) can cause malfunction. Batteries should be fully charged. Replace every two years on average.

3.3 Troubleshooting

3.4 Accessory Items

UL 325 Monitored Entrapment Protection Devices available for the 115 VAC Control Boxes:

• Type B2 Contact Sensors (Reversing Edge): DoorKing 8080 Series, Miller Edge Sensing Edges, ASO GMBH Sentir GF Series.
• Type B1 Non-contact Sensors (Photo Cell): DoorKing 8080-057 Retro-Reflective Photocell, Miller Edge Reflective-Guard/Prime-Guard, EMX Industries IRB-MON/IRB-RET, Omron E3K-R10K4, Seco-Larm E-936-S45RRGQ/E-960-D90GQ.
• Monitored Expansion Kit: Miller Edge Multi-Input Module Model MIM-62.

Accessory items available for the 115 VAC Control Boxes:

• Plug-In Loop Detector: Single channel (P/N 9410-010), Dual channel (P/N 9409-010), with aux relay (P/N 9411-010), low power draw (P/N 9416-010 / 9415-010).
• External Loop Detector: Reno A&E, Carlo Gavazzi, Diablo.
• Magnetic Lock: Magnetic Gate Lock Kit (P/N 1216-080, 1216-081) for securing gates, fail-safe on power outage.
• Interconnect Cable: For interconnecting primary/secondary operators (30ft, 40ft, 50ft lengths).
• Time Clock: 7 day time clock (P/N 2600-791).
• Torsion Rods: For uphill swing gates (P/N 1203-084).
• Hinges: Heavy-duty ball bearing hinges.
• Surge Devices: High and low voltage surge suppressors to prevent circuit board failure.
• Speed Bumps: Six-foot speed bump (P/N 1610-150).
• Battery: 12 Volt 3 Amp Hour (P/N 1801-009, Two required).
• DKS 8040 Radio Receiver and Antenna: Operates at 318 MHz (P/N 8040-080).
• Coaxial Cable Antenna Kit: External antenna with bracket and 15 ft cable (P/N 1514-073).

115 VAC Standard or Deluxe Control Box

[Diagram shows the 4302-018 circuit board with labeled connections for Primary/Secondary Operators, UL 325 Terminal, Battery, AC Power. Also shows wiring diagrams for Deluxe Control Box (P/N 4302-312) and Standard Control Box (P/N 4302-311), detailing AC power, transformer, outlets, and ground connections.]

IMPORTANT INFORMATION FOR PROPERTY OWNER

Alarm Sounding OR "Chirping" and Gate WILL NOT Operate

Operator is in a HARD Shutdown Condition: Alarm sounds for 5 minutes. After 5 minutes, alarm "chirps" every 5 seconds until reset.

[Image of a key.] A KEY has been supplied that will unlock the power switch cover on this gate operator. Note: The owner is responsible for KEY availability.

When Alarm is Sounding OR "Chirping" .....

ALWAYS CHECK THE ENTIRE GATE AREA FOR ANY OBSTRUCTIONS OR DAMAGE FIRST.

• If a Fire Dept Access Device was activated by emergency personnel, operator can be reset and put back into normal operation. Alarm will always sound when this device is activated.
• If the cause of the alarm CAN be identified and CORRECTED, operator can be reset and put back into normal operation.
• If the cause of the alarm cannot be corrected, shut off power and DO NOT place operator back into service until the malfunction is identified and CORRECTED.

IMPORTANT: Putting this gate operator back into service WITHOUT CORRECTING the cause of the alarm could result in severe injury or DEATH!

Reset Standard Control Box:

• UNLOCK the control box with KEY.
• Press RESET Button OR Cycle Power OFF & ON.

This will reset the gate operator and allow normal gate operation.

[Diagram shows Standard Control Box with locations for Unlock, Reset Button, and Cycle Power.]

IMPORTANT INFORMATION FOR PROPERTY OWNER

Alarm Sounding OR "Chirping" Continued

Operator is in a HARD Shutdown Condition: Alarm sounds for 5 minutes. After 5 minutes, alarm "chirps" every 5 seconds until reset.

[Image of a key.] A KEY has been supplied that will unlock the power switch cover on this gate operator. Note: The owner is responsible for KEY availability.

Reset Deluxe Control Box:

• UNLOCK the control box with KEY.
• Press RESET Button OR Cycle Power OFF & ON.

This will reset the gate operator and allow normal gate operation again.

[Diagram shows Deluxe Control Box with locations for Unlock, Reset Button, and Cycle Power.]

Operator HARD Shutdown Condition occurs when:

1. Fire Department (Emergency Access) input has been activated.
2. The inherent entrapment protection system (Type A) activates TWO consecutive times before the gate completes the open cycle OR the close cycle.
3. The reversing edge contact sensor (Type B2) activates and reverses, but before the reverse cycle completes, the inherent entrapment protection system (Type A) activates.

IMPORTANT INFORMATION FOR PROPERTY OWNER

Manually Operating the Gate (NO Power)

A RELEASE TOOL (6004) or a KEY (6006 & 6400) has been supplied that will unlock the gate operator. OWNER is responsible for KEY or RELEASE TOOL availability.

Choose your operator model and follow directions to unlock the operator and manually move the gate.

[Diagrams show manual release procedures for 6006, 6004, and 6400 operators, illustrating unlocking the handle/arm and moving the gate.]

• 6006 Manual Release ONLY: ALL power must be OFF BEFORE manually operating. Unlock handle with key, rotate 90° to release carriage. Push or pull the gate, NOT the operator arm.
• 6004 Manual Release ONLY: ALL power must be OFF BEFORE manually operating. Insert release tool, turn to release arm. Push or pull the gate, NOT the operator arm.
• 6400 Manual Release ONLY: ALL power must be OFF BEFORE manually operating. Insert key, turn to release handle. Push or pull the gate.

IMPORTANT INFORMATION FOR PROPERTY OWNER

Gate Operator's Monthly Checkup

Caution: Make SURE gate area is clear BEFORE testing the gate operator!

DO NOT repair or adjust gate systems yourself. Contact a trained gate systems technician. You can find one at DoorKing's "Dealer Locator" at www.doorking.com.

Visual Inspection

Visually inspect rollers, fasteners, brackets, hardware for alignment, tightness, signs of damage, breakage, looseness, rust, or wear. Lubricate moving parts. Inspect wiring for fraying or exposure. Contact technician for adjustments or repairs.

Test Built-In Reversing Sensor

Begin with gate OPEN. Close gate (auto-timer or manual). Press solid object against gate frame opposing travel. Gate should stop within 2 sec. and reverse OPEN. Another input needed to reset/close. Repeat test for closing direction. If gate does NOT respond correctly, contact technician.

Test Photo Sensors

For closing gate photo sensor: Begin OPEN. Close gate. Pass object across closing beam. Gate should stop within 2 sec. and reverse OPEN. For opening gate photo sensor: Begin CLOSED. Open gate. Pass object across opening beam. Gate should stop, resume opening when beam is clear. If gate does NOT respond correctly, contact technician.

Test Reversing Edges

For closing gate reversing edge: Begin OPEN. Close gate. Press solid object against reversing edge opposing travel. Gate should stop within 2 sec. and reverse OPEN. If another obstruction occurs before closing, gate stops/reverses OPEN. Input needed to reset/close. For opening gate reversing edge: Begin CLOSED. Open gate. Press solid object against reversing edge opposing travel. Gate should stop and reverse CLOSE. If gate does NOT respond correctly, contact technician.

Note: Gate operators use high force. Most people underestimate hazards if NOT maintained properly. Scheduled maintenance visits are offered by qualified technicians.

IMPORTANT INFORMATION FOR PROPERTY OWNER

New Installation Checklist for Installer and Property Owner

Instructions: Check "√" to indicate item addressed by installer AND property owner. Enter N/A if not applicable. This checklist is a summary of important aspects, not an exhaustive list of all potential hazards.

Each item listed and checked has been examined by the Installer and is CLEARLY understood by the Property Owner.