WAGNER Sprint 2 Expert: Master Solution for Manual Coating Tasks

Introduction to the Sprint 2 Expert

The WAGNER Sprint 2 Expert is a new addition to the Sprint 2 product family, designed to provide advanced manual powder coating capabilities for specialized requirements. It features intelligent assistance functions, including the WAGNER Wizard and DSO (Digital Surface Optimizer), alongside robust process documentation options, enabling users of all experience levels to achieve expert results.

Launched in spring 2024, the Sprint 2 manual system represented a new generation of powder coating technology. The Sprint 2 Expert builds upon this foundation, offering enhanced features for greater convenience in manual coating tasks compared to the standard Sprint 2 model.

Effortless Recipe Management with the WACON Control Unit

All coating parameters are managed through the WACON Sprint 2 Expert control unit, equipped with a 7-inch touchscreen. The intuitive interface provides access to recipe management, error history, operating hours, maintenance counters, and user management.

The WAGNER Wizard: Your Intelligent Coating Assistant

A key highlight is the WAGNER Wizard, an intelligent assistant that helps even inexperienced users select the optimal recipe for any coating job. Through a simple 5-step process – selecting workpiece geometry, size, coating structure, desired coating thickness, and powder type – the Wizard determines the ideal recipe. It also offers recommendations for suitable accessories, such as nozzle type and extension, and the required gun distance.

Digital Surface Optimizer (DSO)

The DSO assistance function, also found in the Sprint 2, helps reduce overcharge effects like orange peel or edge build-up with a single touch. This is particularly beneficial for decorative coatings on complex components or when working with demanding powder types.

Advanced Injector and Quick Cleaning Features

The Sprint 2 Expert incorporates the new Quick-Link injector. Optimized nozzle geometries reduce air requirements and hose diameter, resulting in a softer powder cloud at lower speeds. This broadens its application range, from fine decorative coatings on small parts to corrosion protection for large components.

The injector also streamlines cleaning and color changes. Powder and air hoses detach easily with the Quick-Link coupling. An integrated scraper ring on the swivel arm removes excess powder from the lance. For even faster color changes (under 30 seconds), an optional special cleaning set with automated internal cleaning of the suction lance is available.

Streamlined Process Documentation

A powder scale integrated beneath the base plate precisely monitors powder consumption. This scale records the weight in the powder box and automatically sets measuring points, which are logged along with the active user, selected recipe, and coating period. This data can be bundled and evaluated for process analysis.

All process data can be downloaded from the control unit via USB for further processing. Optional interfaces allow connection to higher-level systems, robot technology, or cloud solutions like the COATIFY information and management platform.

Versatile Solutions for Every Application

The multifunctional head module of the Sprint 2 Expert features a standardized perforated plate structure, providing dust-protected storage and hanging options for tools and accessories, keeping the workspace organized and efficient. The manual system can be upgraded to a double system with two guns, and the head module accommodates a second control unit.

Available Configurations

The Sprint 2 and Sprint 2 Expert are available in two primary versions:

• Sprint 2 Expert B: For powder feeding directly from the original box.
• Sprint 2 Expert H: For powder feeding from a 60-liter container.

Conversions between these two versions are possible.

Specialized Sets

• Mobile cup gun case set (Sprint 2 Expert CG): Ideal for individual parts, small quantities, and laboratory or development purposes. It is easy to set up and operate directly from the case.
• 3-liter table set (Sprint 2 Expert T): Includes a compact vibrating table, a 3-liter fluid container attachment, a Hi-Coat injector, and a 9 mm hose. This setup is designed for achieving extremely fine coatings in laboratory environments or for special applications like non-destructive testing of cast parts or high-surface-quality requirements on small parts (e.g., rim finishing).

A wide selection of accessories is available to complement the system.

Product Visual Descriptions

Sprint 2 Expert Manual System Versions: The Sprint 2 Expert manual system is presented in two configurations: one feeding powder directly from the original box (left image description) and another feeding from a 60-liter container (right image description).

Control Unit: The WACON Sprint 2 Expert control unit is depicted, showcasing the WAGNER Wizard coating assistant interface.

WAGNER Wizard Interface: Visuals illustrate the WAGNER Wizard guiding users through the selection of workpiece geometry and size in a few simple steps.

System Components:

• Left: A close-up view of the scraper ring integrated into the swivel arm of the powder gun.
• Right: A close-up view of the Quick-Link injector featuring its Quick-Link coupling, designed for rapid cleaning and color changes.

Multifunctional Head Module: The head module of the manual system is shown, emphasizing its dust-protected storage areas and hanging options for tools and accessories.

Specialized Sets:

• Left: The Mobile cup gun case set (Sprint 2 Expert CG), suitable for coating individual parts and very small quantities.
• Right: The 3-liter table set (Sprint 2 Expert T), suitable for achieving extremely fine coatings for specialized applications.

About WAGNER

J. Wagner GmbH, based in Markdorf, Germany, is a key entity within the WAGNER group of companies, operating under Wagner International AG, with its headquarters in Altstätten, Switzerland. WAGNER is a world-leading manufacturer of equipment and systems for surface coating, encompassing powder coatings, wet coatings, paints, and other liquid materials.

Established in 1947, WAGNER has consistently defined quality standards, offering economical, reliable, and user-friendly solutions for industrial companies, craft businesses, and DIY enthusiasts. These solutions are characterized by high quality and pioneering technologies. The WAGNER Group has a global presence, with approximately 2,000 employees distributed across 20 operating companies and around 400 agencies. The Group is owned by the Josef Wagner Foundations, which are dedicated to exclusively pursuing non-profit, charitable goals.

Further information is available at www.wagner-group.com.