Manual Laser Welding Machine Overview
- Power Options: Available in 1000W, 1500W, and 2000W configurations.
- Operation: Simple and user-friendly.
- Welding Seam: Produces beautiful and clean welding seams.
- Speed: Achieves fast welding speeds.
- Consumables: Operates without the need for consumables.
Welding Firmness
- Material Compatibility: Applicable to a variety of metals and alloys.
- Joint Quality: Ensures no depression at the junction of the convex part of the molten pool and the substrate, resulting in strong and smooth welds.
Welding Seam Beauty
- Heat Affected Zone: Features a small welding heat affected area.
- Workpiece Integrity: Prevents workpiece deformation, blackening, and traces on the back, maintaining material aesthetics.
Smooth Wire Feeding
- Automatic Control: Automatic wire feeding speed can be precisely adjusted.
- Versatile Application: Widely used for aluminum alloy, stainless steel, low carbon steel, and other materials.
The AURORA manual laser welding machine features an integrated main cabinet, integrated water cooler, and mobile universal wheels for easy positioning. The welding gun/stand and fiber optic reel are conveniently located for operation.
Dimensions: Approximately 70CM (height) x 49CM (width) x 88CM (depth).
| Parameter | Specification |
|---|
| Model | JW-BX 1000/1500/2000 |
| Output Power | 1000W/1500W/2000W |
| Laser Wavelength | 1064NM |
| Water Chiller | BingYue/Portable/Regular |
| Laser | Raycus/Max/Reci/国志 |
| Welding Head | Qiling/Chaoqiang Weiye |
| Working Method | Continuous modulation |
| Laser Frequency | 0-100HZ |
| Maximum Single Pulse Energy | 120J |
| Focus Spot Diameter | 0.2-3.0MM |
| Laser Cooling | Water Cooling |
| Protective Gas | Argon Nitrogen |
| Continuous Working Time | > 24h*7 |
| Machine Powered | 220V/380V |
| Whole Machine Weight | 90kg |
The wire feeder unit has approximate dimensions of 42CM (height) x 21CM (width) x 57CM (depth).
| Parameter | Specification |
|---|
| Voltage | AC220V 50Hz/60Hz |
| Rotating Speed | 1200 rpm |
| Wire Spool Size | 305 mm |
| Wire Size | 0.8mm, 1.0mm, 1.2mm |
| Wire Feeding Speed | 0-600cm/min |
| Speed Regulation Accuracy | ±1% |
| Jog Wire Feed Speed | 200 cm/min |
| Jog Wire Back Speed | 100cm/min |
| Weight | 17.5 KG |
Penetration Parameters
| Material | Output Power (W) | Max Penetration (mm) |
|---|
| MS/SS | 1000 | 3 |
| MS/SS | 1500 | 4 |
| MS/SS | 2000 | 5 |
| Aluminum alloy | 1000 | 2 |
| Aluminum alloy | 1500 | 3 |
| Aluminum alloy | 2000 | 4 |
Handheld Welding Head Parameters (Continuous Mode, without wire feed)
| Material | Thickness (mm) | Laser Power (W) Weld Firmly/Penetration | Swing Frequency (HZ) Weld Firmly/Penetration | Spot Size (mm) Weld Firmly/Penetration |
|---|
| MS / SS | 0.5 | 270/300 | 150/150 | 0.7 |
| 1 | 450/550 | 140/140 | 1.5 |
| 1.5 | 550/570 | 100/100 | 2 |
| 2 | 750/900 | 100/100 | 2 |
| 2.5 | 900/1050 | 100/100 | 2 |
| 3 | 1050/1200 | 100/100 | 2 |
| 3.5 | 1200/1350 | 100/100 | 2 |
| 4 | 1350/1500 | 100/100 | 2 |
| 5 | 1700/2000 | 100/100 | 2 |
| Aluminum | 1 | 670/750 | 100/100 | 2 |
| 1.5 | 750/900 | 100/100 | 2 |
| 2 | 900/1100 | 100/100 | 2 |
| 2.5 | 1100/1250 | 100/100 | 2 |
| 3 | 1350/1500 | 100/100 | 2 |
| 4 | 1850/2000 | 100/100 | 2 |
Remarks: The weld width that can be welded by a hand-held head without wire feeding is 10% of the material thickness.
Max Laser Feature
Represented by a compact laser unit, typically yellow and black with "MAX" branding.
- Domestic first-line brand, offering stable performance.
- Convenient maintenance, reducing downtime.
- Suitable for multi-scenario, wide applications.
- Can be customized to meet a variety of specific needs.
Raycus Laser Feature
Represented by a blue and white laser unit with "Raycus" and "RFL-C1500" branding.
- Domestic first-line brand, ensuring stable performance.
- Modular design for easier maintenance.
- Independent control reduces downtime.
- Intelligent monitoring for easy operation.
The single-mode continuous fiber laser adopts a modular design, ensuring high system integration and reliability. The laser power is continuously adjustable, and laser stability is high. It is an ideal laser source for applications such as laser fine cutting and precision welding.
Guozhi Laser Feature
Represented by a white and yellow laser unit with "国志激光" (Guozhi Laser) and "YSM-1500C" branding.
- Domestic well-known brand, offering high cost performance.
- Easy maintenance and less downtime.
- High light conversion efficiency.
- High frequency suitable for laser welding.
Reci Laser Features
Represented by a black laser unit with "reci" and "FSC1500" branding, featuring control buttons and an alarm light.
- Domestic well-known brand, offering high cost performance.
- Modular design for easier maintenance.
- Offers high power and compact size.
- Intelligent monitoring for easy operation.
This new generation single-module laser integrates high power, compact size, user-friendly control, high-quality beam, and high light conversion efficiency. It meets precision processing requirements, suitable for remote processing, high-frequency laser cutting, high cutting surface finish, and high-speed operation.
Qiling Welding Head
A purple and silver handheld welding head, shown with approximate dimensions: 261.26mm length, 183.98mm height.
| Parameter | Specification |
|---|
| Connect Type | QBH |
| Focusing Length | 120/150 |
| Laser Power | 2000W |
| Adjustable Range | 0-5mm |
| Collimating Length | 50/75 |
| Weight | 1KG |
This welding head incorporates artificial intelligence and remote control capabilities. It supports data storage for saving processes and features fault monitoring for quick troubleshooting. Intelligent decryption ensures flexible use. It includes serial communication and adjustable wire feeding. The design offers strong anti-interference, safety, and stability. Its ergonomic design makes it easy to operate, and the control box integrated design simplifies installation.
The Qiling welding head is a powerful hand-held welding head capable of various light output modes including point, coil, triangle, and 8-character patterns. It is lightweight and flexible with an ergonomic grip design. The protective lens is easy to replace, and its high-quality optical lens can handle up to 2000W power.
ChaoQing Weiye Welding Head
A white and silver handheld welding head, shown with approximate dimensions: 258.75mm length, 159.24mm height.
| Parameter | Specification |
|---|
| Interface Type | QBH |
| Focusing Length | 120/150 |
| Laser Power | 1500W |
| Adjustable Range | 0-6mm |
| Collimating Length | 50 |
| Weight | 1.5KG |
This product includes a hand-held welding gun and a self-developed control system. It utilizes an ST high-speed processor and features multiple safety alarms, active safety power-off, and segment light settings. This welding head is adaptable to various brands of fiber lasers. Its optical and water-cooled design is optimized to ensure stable operation for extended periods at 2000W.
Basic features: Self-developed control system with multiple security alarms, smaller size, flexible operation, and ease of use. It offers enhanced stability with all parameters visible and real-time monitoring of the machine's state, allowing for proactive problem avoidance, more convenient troubleshooting, and ensuring stable operation of the welding head.
Corresponding Relationship Between Ethylene Glycol Volume Ratios and Freezing Point
| Volume Fraction Ratio (%) | Freezing Point (°C) | Volume Fraction Ratio (%) | Freezing Point (°C) | Volume Fraction Ratio (%) | Freezing Point (°C) |
|---|
| 1.8 | -0.6 | 26 | -13.0 | 51.9 | -41.0 |
| 3.6 | -1.3 | 28 | -15.0 | 53.9 | -44.0 |
| 5.4 | -2.0 | 29.9 | -17.0 | 56.0 | -48.0 |
| 7.2 | -2.7 | 31.9 | -18.0 | 78.9 | -47.0 |
| 9.1 | -3.5 | 33.8 | -20.0 | 81.0 | -43.0 |
| 10.9 | -4.4 | 35.8 | -22.0 | 83.1 | -40.0 |
| 12.8 | -5.3 | 37.8 | -24.0 | 85.2 | -36.0 |
| 14.6 | -6.3 | 39.8 | -26.0 | 87.3 | -33.0 |
| 16.5 | -7.3 | 41.8 | -28.0 | 89.4 | -29.0 |
| 18.4 | -8.0 | 43.8 | -31.0 | 91.5 | -26.0 |
| 20.3 | -9.0 | 45.8 | -33.0 | 93.6 | -23.0 |
| 22.2 | -11.0 | 47.8 | -36.0 | 95.8 | -19.0 |
| 24.1 | -12.0 | 49.8 | -38.0 | 100 | -13.0 |
Maintenance Guidelines
- Condenser Check: Inspect the condenser for foreign objects blocking the air duct and ensure unobstructed airflow around the equipment.
- Cooling Medium Check: Verify the cooling medium for foreign matter or microorganism growth. Replace the cooling medium every 15-20 days. Use pure water, distilled water, or high-purity water.
- Water Joints Check: Inspect water joints for looseness and the water pump for leaks.
- Filter Element Cleaning: Regularly clean the filter element in the water circuit, typically every 7-10 days. Common filter types include Y-type filters (installed at the pump's water suction or equipment's water outlet) and built-in stainless steel filters (installed in the tank).
Welding at Various Angles
The machine supports various welding needs, including:
- Butt welding: Joining two pieces end-to-end. Diagram shows two plates aligned edge-to-edge with a weld bead joining them.
- Lap welding: Overlapping two pieces and welding along the overlap. Diagram shows two plates overlapping with a weld bead on the top plate's edge.
- Stitch welding: Intermittent welding along a joint. Diagram shows two plates joined with short, spaced weld beads.
- Nail welding: A type of spot welding or plug weld. Diagram shows two plates with a circular weld penetrating the top plate into the bottom.
- Crimp welding: Welding a folded or crimped edge. Diagram shows one plate folded over another, with a weld along the folded edge.
- T-weld: Joining two pieces at a 90-degree angle, forming a 'T' shape. Diagram shows one plate perpendicular to another, with a fillet weld at the joint.
- Tailored edge welding: Welding along a prepared or shaped edge. Diagram shows two plates with shaped edges joined by a weld.
Welding Seam Examples
- Inside corner seam welding: A close-up view of a weld in an internal corner, showing a clean, consistent bead.
- Fillet seam welding: A close-up view of a fillet weld, demonstrating a smooth and uniform appearance.
- Stitch welding: A close-up view of stitch welds on a metal surface, showing precise, short weld segments.
- External corner seam welding: A close-up view of a weld on an external corner, exhibiting a well-formed and clean joint.
The AURORA welding machine is designed for portability, described as "Small size, big purpose." It is compact enough to be transported in a car trunk and can easily fit into an elevator, facilitating mobility for various job sites.
Visual representation shows the machine fitting into the trunk of a car and a person standing next to it, indicating its manageable size.
Professional Repair Lasers
Nanjing Aurora Laser Technology Co.,Ltd provides repair and upgrade services for various brands of lasers, including IPG, Rofin, SPI, Raycus, Max, Reci, Guozhi, JPT, and others.
Services include:
- Laser equipment repair and after-sales service.
- Laser power upgrade and repair.
- Maintenance services.
- Laser cutting head repair and installation services.
- Cutting machine relocation and operation training.
- Guidance on consumables replacement.
Examples of repairable components include:
- Raycus Laser: A Raycus RFL-C3000 laser unit.
- IPG Laser: An IPG laser unit.
- Rofin Laser: A Rofin FL00 laser unit.
- Optical Module: An internal view of an optical module.
- Electrical Module: An internal view of an electrical module.
- Fiber Optic Module: A fiber optic cable and module (e.g., PLD-70-97 P-160949).
