Owner Manual

ComfortStar®

Models: AHU3-24-SG3 (27S), AHU3-30-SG3 (27V), AHU3-36-SG3 (27T), AHU3-48-SG3 (27U), AHU3-60-SG3 (27W)

IMPORTANT NOTE: Read this manual carefully before installing or operating your new air conditioning unit. Make sure to save this manual for future reference.

Safety Precautions

Explanation of Symbols

WARNING: This symbol indicates the possibility of personnel injury or loss of life.

CAUTION: This symbol indicates the possibility of property damage or serious consequences.

General Warnings

WARNING This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

WARNING FOR PRODUCT USE

Electrical Warnings

Cleaning and Maintenance Warnings

CAUTION

WARNING FOR USING FLAMMABLE REFRIGERANTS

Refrigerant Information

For R454B Refrigerant Charge Amount and Minimum Room Area

The machine you purchased may be one of the types in the table below. The indoor and outdoor units are designed to be used together. Please check the machine you purchased. The minimum room area of operating or storage should be as specified in the following table:

Products series Model Indoor unit Outdoor unit
24V 18K(208/230V) AHU3-18-SG3 CPR3-18CD(O)
CPH3-18CD(O)
24K(208/230V) AHU3-24-SG3 CPR3-18CD(O)
CPH3-18CD(O)
CPR3-24CD(O)
CPH3-24CD(O)
30K(208/230V) AHU3-30-SG3 CPR3-30CD(O)
CPH3-30CD(O)
CPR3-30CD(O)
CPH3-30CD(O)
36K(208/230V) AHU3-36-SG3 CPR3-36CD(O)
CPH3-36CD(O)
48K(208/230V) AHU3-48-SG3 CPR3-48CD(O)
CPH3-48CD(O)
CPR3-48CD(O)
CPH3-48CD(O)
60K(208/230V) AHU3-60-SG3 CPR3-60CD(O)
CPH3-60CD(O)
Mc or MREL [oz/kg] TAmin [ft²/m²] Mc or MREL [oz/kg] TAmin [ft²/m²] Mc or MREL [oz/kg] TAmin [ft²/m²] Mc or MREL [oz/kg] TAmin [ft²/m²]
<=62.7/1.77612/1.1134/3.8126/11.67211.6/6.0198/18.43289.2/8.2271/25.18
63.5/1.860/5.53141.1/4132/12.29218.7/6.2205/19.04296.3/8.4278/25.8
70.5/266/6.14148.1/4.2139/12.9225.8/6.4212/19.66303.4/8.6284/26.41
77.6/2.273/6.76155.2/4.4145/13.51232.8/6.6218/20.27310.4/8.8291/27.63
84.6/2.479/7.37162.2/4.6152/14.13239.9/6.8225/20.88317.5/9.0298/27.64
91.7/2.686/7.99169.3/4.8159/14.74246.9/7.0231/21.5324.5/9.2304/28.26
98.8/2.893/8.6176.4/5165/15.36254/7.2238/22.11331.6/9.4311/28.87
105.8/399/9.21183.4/5.2172/15.97261/7.4245/22.73338.6/9.6317/29.48
112.9/3.2106/9.83190.5/5.4179/16.58268.1/7.6251/23.34345.7/9.8324/30.10
119.9/3.4112/10.44197.5/5.6185/17.2275.1/7.8258/23.96352.7/10.0331/30.71
127/3.6119/11.06204.6/5.8192/17.81282.2/8.0264/24.57

Area formula

WARNING: The minimum room area or minimum room area of conditioned space is based on releasable charge and total system refrigerant charge.

Installation and Servicing

1. Installation (where refrigerant pipes are allowed)

2. When a FLAMMABLE REFRIGERANT is used

The requirements for installation space of appliance and/or ventilation requirements are determined according to:

3. Qualification of Workers

Any maintenance, service, and repair operations must require qualification of the working personnel. Every working procedure that affects safety means shall only be carried out by competent persons that joined the training and achieved competence should be documented by a certificate. The training of these procedures is carried out by national training organizations or manufacturers that are accredited to teach the relevant national competency standards that may be set in legislation. All training shall follow the ANNEX HH requirements of UL 60335-2-40 4th Edition.

Examples for such working procedures are:

Servicing Information

  1. Checks to the area: Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of ignition is minimised. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting work on the system.
  2. Work procedure: Works shall be undertaken under a controlled procedure so as to minimise the risk of a flammable gas or vapour being present while the work is being performed.
  3. General work area: All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out. Work in confined spaces shall be avoided.
  4. Checking for presence of refrigerant: The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. no sparking, adequately sealed or intrinsically safe.
  5. Presence of fire extinguisher: If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing equipment shall be available to hand. Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
  6. No ignition sources: No person carrying out work in relation to a REFRIGERATING SYSTEM which involves exposing any pipe work shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal, during which refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. "No Smoking" signs shall be displayed.
  7. Ventilated area: Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
  8. Checks to the refrigeration equipment: Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times the manufacturer's maintenance and service guidelines shall be followed. If in doubt consult the manufacturer's technical department for assistance. The following checks shall be applied to installations using FLAMMABLE REFRIGERANTS:
    • The actual refrigerant charge is in accordance with the room size within which the refrigerant containing parts are installed.
    • The ventilation machinery and outlets are operating adequately and are not obstructed.
    • If an indirect refrigerating circuit is being used, the secondary circuits shall be checked for the presence of refrigerant.
    • Marking to the equipment continues to be visible and legible; marking and signs that are illegible shall be corrected.
    • Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance which may corrode refrigerant containing components, unless the components are constructed of materials which are inherently resistant to being corroded or are suitably protected against being so corroded.
  9. Checks to electrical devices: Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised. Initial safety checks shall include:
    • Capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking.
    • There are no live electrical components and wiring exposed while charging, recovering, or purging the system.
    • There is continuity of earth bonding.
  10. Sealed electrical components shall be replaced if it's damage
  11. Intrinsically safe components must be replaced if it's damage

Refrigerant Handling Procedures

12. Cabling

Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges, or any other adverse environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans.

13. Detection of Flammable Refrigerants

Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall not be used.

The following leak detection methods are deemed acceptable for refrigerant systems. Electronic leak detectors may be used to detect refrigerant leaks but, in the case of FLAMMABLE REFRIGERANTS, the sensitivity may not be adequate, or may need re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed, and the appropriate percentage of gas (25% maximum) is confirmed.

Leak detection fluids are also suitable for use with most refrigerants, but the use of detergents containing chlorine shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work.

NOTE Examples of leak detection fluids are:

If a leak is suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by means of shut-off valves) in a part of the system remote from the leak. See the following instructions of removal of refrigerant.

14. Removal and Evacuation

When breaking into the refrigerant circuit to make repairs - or for any other purpose, conventional procedures shall be used. However, for flammable refrigerants, it is important that best practice be followed, since flammability is a consideration.

The following procedure shall be adhered to:

The refrigerant charge shall be recovered into the correct recovery cylinders if venting is not allowed by local and national codes. For appliances containing flammable refrigerants, the system shall be purged with oxygen-free nitrogen to render the appliance safe for flammable refrigerants. This process might need to be repeated several times. Compressed air or oxygen shall not be used for purging refrigerant systems.

For appliances containing flammable refrigerants, refrigerants purging shall be achieved by breaking the vacuum in the system with oxygen-free nitrogen and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down to a vacuum (optional for A2L). This process shall be repeated until no refrigerant is within the system (optional for A2L). When the final oxygen-free nitrogen charge is used, the system shall be vented down to atmospheric pressure to enable work to take place. The outlet for the vacuum pump shall not be close to any potential ignition sources, and ventilation shall be available.

Charging, Decommissioning, and Labeling

15. Charging Procedures

In addition to conventional charging procedures, the following requirements shall be followed:

16. Decommissioning

Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of recovered refrigerant. It is essential that electrical power is available before the task is commenced.

17. Labelling

Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be dated and signed. For appliances containing FLAMMABLE REFRIGERANTS, ensure that there are labels on the equipment stating the equipment contains FLAMMABLE REFRIGERANT.

18. Recovery

When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all refrigerants are removed safely. When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge is available. All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e., special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure-relief valve and associated shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs.

The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall be suitable for the recovery of the flammable refrigerant. If in doubt, the manufacturer should be consulted. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be complete with leak-free disconnect couplings and in good condition.

The recovered refrigerant shall be processed according to local legislation in the correct recovery cylinder, and the relevant waste transfer note arranged. Do not mix refrigerants in recovery units and especially not in cylinders.

If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that flammable refrigerant does not remain within the lubricant. The compressor body shall not be heated by an open flame or other ignition sources to accelerate this process. When oil is drained from a system, it shall be carried out safely.

Transportation, Marking, and Storage

19. Transportation, Marking and Storage for Units

  1. Transport of equipment containing flammable refrigerants: Compliance with the transport regulations.
  2. Marking of equipment using signs: Compliance with local regulations.
  3. Disposal of equipment using flammable refrigerants: Compliance with national regulations.
  4. Storage of equipment/appliances: The storage of equipment should be in accordance with the manufacturer's instructions.
  5. Storage of packed (unsold) equipment: Storage package protection should be constructed such that mechanical damage to the equipment inside the package will not cause a leak of the refrigerant charge. The maximum number of pieces of equipment permitted to be stored together will be determined by local regulations.

Explanation of Symbols Displayed on the Indoor Unit or Outdoor Unit

Symbol Type Description
A2L [Warning] WARNING This symbol shows that this appliance used a flammable refrigerant. If the refrigerant is leaked and exposed to an external ignition source, there is a risk of fire.
[Manual] CAUTION This symbol shows that the operation manual should be read carefully.
[Manual] CAUTION This symbol shows that a service personnel should be handling this equipment with reference to the installation manual.
[Manual] CAUTION This symbol shows that information is available such as the operating manual or installation manual.

Indoor Unit Parts and Major Functions

1.1 UNIT PARTS

[Air Outlet] [Air Inlet]

1.2 OPERATING CONDITIONS

Use the system under the following temperatures for safe and effective operation. If the air conditioner is used under different conditions, it may malfunction or become less efficient.

INVERTER SPLIT TYPE

COOL mode HEAT mode DRY mode
Room Temperature Outdoor Temperature Room Temperature Outdoor Temperature Room Temperature Outdoor Temperature
16°C - 32°C (60°F - 90°F) -30°C - 50°C (-22°F - 122°F) (For Hyper Heat Series)
-25°C - 50°C (-13°F - 122°F) (For Regular Heat Series)
-30°C - 24°C (-22°F - 75°F) (For Hyper Heat Series)
-25°C - 24°C (-13°F - 75°F) (For Regular Heat Series)
0°C - 30°C (32°F - 86°F) 0°C - 50°C (32°F - 122°F)

FOR OUTDOOR UNITS WITH AUXILIARY ELECTRIC HEATER

When outside temperature is below 0°C (32°F), we strongly recommend keeping the outdoor unit powered at all times to prevent damage to equipment.

NOTICE

Room relative humidity less than 80%. If the air conditioner operates in excess of this figure, the surface of the air conditioner may attract condensation.

Optimizing Performance and Energy Saving

TO FURTHER OPTIMIZE THE PERFORMANCE OF YOUR UNIT, DO THE FOLLOWING:

1.3 FEATURES

Refrigerant Leak Detection System

In the event of a refrigerant leak, the LCD screen will display "ELOC" or "EHC1" or "EHC2" and the LED indicator light will flash. The default temperature of the first power-on is set to 60 °F for refrigeration and 86 °F for heating. When the temperature stops, the temperature is set at the room temperature at that time.

NOTICE

1.4 ENERGY SAVING TIPS

Closing curtains during heating also helps keep the heat in

Doors and windows should be kept closed

Care and Maintenance

CLEANING YOUR INDOOR UNIT

BEFORE CLEANING OR MAINTENANCE

CAUTION FOR ALL PIPES INSTALLATION

NOTICE

Inspect and clean or replace air filter each month or as required.

Maintenance Your AC

Maintenance - Long Periods of Non-Use

If you plan not to use your air conditioner for an extended period of time, do the following:

Maintenance - Pre-Season Inspection

After long periods of non-use, or before periods of frequent use, do the following:

Troubleshooting

SAFETY PRECAUTIONS

If any of the following conditions occurs, turn off your unit immediately!

DO NOT ATTEMPT TO FIX THESE YOURSELF! CONTACT AN AUTHORIZED SERVICE PROVIDER IMMEDIATELY!

Common Issues

The following problems are not a malfunction and in most situations will not require repairs.

Issue Possible Causes
Unit does not turn on when pressing ON/OFF button The Unit has a 3-minute protection feature that prevents the unit from overloading. The unit cannot be restarted within three minutes of being turned off.
Cooling and Heating Models: If the Operation light and PRE-DEF (Pre-heating/ Defrost) indicators are lit up, the outdoor temperature is too cold and the unit's anti-cold wind is activated in order to defrost the unit.
In Cooling-only Models: If the "Fan Only" indicator is lit up, the outdoor temperature is too cold and the unit's anti-freeze protection is activated in order to defrost the unit.
The unit changes from COOL/HEAT mode to FAN mode The unit may change its setting to prevent frost from forming on the unit. Once the temperature increases, the unit will start operating in the previously selected mode again.
The set temperature has been reached, at which point the unit turns off the compressor. The unit will continue operating when the temperature fluctuates again.
The indoor unit emits white mist In humid regions, a large temperature difference between the room's air and the conditioned air can cause white mist.
Both the indoor and outdoor units emit white mist When the unit restarts in HEAT mode after defrosting, white mist may be emitted due to moisture generated from the defrosting process.
The indoor unit makes noises A squeaking sound is heard when the system is OFF or in COOL mode. The noise is also heard when the drain pump (optional) is in operation.
A squeaking sound may occur after running the unit in HEAT mode due to expansion and contraction of the unit's plastic parts.
Both the indoor unit and outdoor unit make noises Low hissing sound during operation: This is normal and is caused by refrigerant gas flowing through both indoor and outdoor units.
Low hissing sound when the system starts, has just stopped running, or is defrosting: This noise is normal and is caused by the refrigerant gas stopping or changing direction.
Squeaking sound: Normal expansion and contraction of plastic and metal parts caused by temperature changes during operation can cause squeaking noises.
The outdoor unit makes noises The unit will make different sounds based on its current operating mode.
Dust is emitted from either the indoor or outdoor unit The unit may accumulate dust during extended periods of non-use, which will be emitted when the unit is turned on. This can be mitigated by covering the unit during long periods of inactivity.
The unit emits a bad odor The unit may absorb odors from the environment (such as furniture, cooking, cigarettes, etc.) which will be emitted during operations.
The unit's filters have become moldy and should be cleaned.
The fan of the outdoor unit does not operate During operation, the fan speed is controlled to optimize product operation.

NOTICE

If problem persists, contact a local dealer. Provide them with a detailed description of the unit malfunction as well as your model number.

Troubleshooting

When troubles occur, please check the following points before contacting a repair company.

Problem Possible Causes Solution
The unit is not working Power failure Wait for the power to be restored
The power is turned off Turn on the power
The fuse is burned out Replace the fuse
The Unit's 3-minute protection has been activated Wait three minutes after restarting the unit
Timer is activated Turn timer off
The unit starts and stops frequently There's too much or too little refrigerant in the system Check for leaks and recharge the system with refrigerant.
Incompressible gas or moisture has entered the system. Evacuate and recharge the system with refrigerant.
System circuit is blocked Determine which circuit is blocked and replace the malfunctioning piece of equipment.
Poor heating performance The compressor is broken Replace the compressor.
The voltage is too high or too low Install a manostat to regulate the voltage.
The outdoor temperature is extremely low Use auxiliary heating device.
Cold air is entering through doors and windows Make sure that all doors and windows are closed during use.
Low refrigerant due to leak or long-term use Check for leaks, re-seal if necessary and top off refrigerant.
Poor Cooling Performance Temperature setting may be higher than ambient room temperature Lower the temperature setting.
The heat exchanger on the indoor or outdoor unit is dirty Clean the affected heat exchanger.
The air filter is dirty Remove the filter and clean it according to instructions.
The air inlet or outlet of either unit is blocked Turn the unit off, remove the obstruction and turn it back on.
Doors and windows are open Make sure that all doors and windows are closed while operating the unit.
Excessive heat is generated by sunlight Close windows and curtains during periods of high heat or bright sunshine.
Too many sources of heat in the room (people, computers, electronics, etc.) Reduce amount of heat sources.
Low refrigerant due to leak or long-term use Check for leaks, re-seal if necessary and top off refrigerant.

The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details. Any updates to the manual will be uploaded to the service website, please check for the latest version.

Models: AHU3-24-SG3 27S, AHU3-24-SG3 27S Handler Air Conditioner, Handler Air Conditioner, Air Conditioner

File Info : application/pdf, 20 Pages, 787.76KB

PDF preview unavailable. Download the PDF instead.

Owners-manual-for-AHU3-series 20250306

References

Related Documents

Preview ComfortStar Air Conditioner Installation Manual - AHU3 Series Guide
Official installation manual for ComfortStar AHU3 series air conditioners. Covers safety, unit setup, refrigerant handling, wiring, and specifications for models AHU3-24-SG3 through AHU3-60-SG3.
Preview ComfortStar SEF3-SG3 Series Air Conditioner Owner's Manual
This owner's manual provides detailed information on the installation, operation, maintenance, and troubleshooting of ComfortStar SEF3-SG3 Series air conditioners, including safety precautions and technical specifications.
Preview ComfortStar Split Duct Air Conditioner: Owner's Manual & Installation Guide
This comprehensive manual from ComfortStar details the installation, operation, and maintenance of their split horizontal-vertical duct air conditioning units (AC3 series). It includes vital safety information, unit specifications, troubleshooting tips, and wiring guidance for models such as AC3-1824A-SG3.
Preview ComfortStar CWM3-SG3 Series Wall Mount AHU Installation Manual
Comprehensive installation manual for the ComfortStar CWM3-SG3 Series Wall Mount Air Handler Unit, covering safety precautions, installation procedures, wiring, and testing for models like CWM3-18-SG3, CWM3-24-SG3, CWM3-30-SG3, and CWM3-36-SG3.
Preview ComfortStar SEF3-SG3 Series Air Handler Installation Manual
This installation manual from ComfortStar provides comprehensive guidance for installing the SEF3-SG3 Series Air Handler Air Conditioners. It details safety precautions, product overview, installation steps, refrigerant piping, wiring, air evacuation, and test run procedures to ensure proper setup and operation.
Preview ComfortStar CPK3 Series Air Handler Fan Coil Owner's Manual
Comprehensive owner's manual for the ComfortStar CPK3 Series Air Handler Fan Coil units, covering safety precautions, specifications, installation, maintenance, and troubleshooting.
Preview ComfortStar Air Handler Heat Pump System Submittal Data Sheet AHU3-36-SG3 CPH3-36CD
Detailed submittal data sheet for the ComfortStar AHU3-36-SG3 / CPH3-36CD Air Handler Heat Pump System, including efficiency ratings, performance specifications, dimensions, electrical, and piping information.
Preview ComfortStar CPK3 Series Air-Handler Fan Coil Installation Manual
Comprehensive installation manual for ComfortStar CPK3 Series Air-Handler Fan Coil units, covering safety precautions, installation procedures, wiring, and testing for models CPK3-18-SG3, CPK3-24-SG3, CPK3-30-SG3, and CPK3-36-SG3.