Costway Ride On Car User Manual

Model: TY327424

Welcome

Thank you for purchasing a Costway product. This user manual contains important safety information and instructions for assembly, operation, and maintenance of your new Ride On Car. Please read this guide carefully and keep it for future reference to ensure a safe and enjoyable experience.

Contact Us!

Do NOT return this item.

Please contact our friendly customer service department for assistance first. Replacements for missing or damaged parts will be shipped ASAP!

Email:
US: cs.us@costway.com
UK: cs.uk@costway.com

Follow Costway: Visit us at www.costway.com

Before You Start

Please read all instructions carefully and keep this manual for future reference.

Warnings:

General Warnings:

About Your New Ride-On

This ride-on car will provide your child with many miles of riding enjoyment. To help assure you and your rider a safe ride, please read this manual carefully and keep it for future reference. The recommendations in this manual are designed to improve the safety and operation of your ride-on car and its rider.

Specifications:

Specification Details
Suitable age 37-96 Months
Load capacity 77 LBS
Speed 3-5 km/h
Charge Input Depends on local voltage
Charge Output DC 12V 1000mA
Charge time 8-12 hours
Battery 12V 7AH*1 or 6V7AH*2
Size of car 115*76*75 CM
Power way Charging type
Average battery life Approximately 300 times
Fuse 10A/20A

Part List

Assembly Tools Required: Screwdriver (not included), Long nose pliers (not included), Spanner.

Parts:

Screw Packing:

Part Diagram Description:

The diagram shows the Costway Ride On Car with numbered parts. The numbers correspond to the following components:

Note: Some parts shown are assembled on both sides of the vehicle.

Assembly Steps

Before You Begin Assembly:

WARNING!

FOR THE SAFETY OF YOUR CHILD, PLEASE READ ALL WARNINGS AND ASSEMBLY/USE INSTRUCTIONS. KEEP THIS GUIDE FOR FUTURE REFERENCE.

Battery Information:

Step 1: Assemble front axle holder & front insurance holder

Description: Image shows the front of the car chassis. Use four 4*16 screws to fix the front axle holder. Use six 4*12 screws to fix the front insurance holder.

Step 2: Assemble Steering Rod & Front Axle

Description: Image shows the steering column and front axle assembly. Insert the steering end of the steering shaft up through the hole on the front of the vehicle body from the bottom side to the dashboard. Insert the bent end of the steering shaft through the hole in the front axle plate, using 8 pcs 4*12 machine screws to lock it. Place a gasket on the end of the steering rod and then use an M10 machine screw to lock it.

Step 3: Assemble Wheel

Description: Image shows a wheel, axle, and related parts. Screw off the nut from the axle, take the 11 washer and round bushing out. Slide the round bushing (ring end first) onto the axle. Slide the wheel (ribbed side first) onto the axle. Slide the 11 washer onto the axle. Fasten the locknut by a spanner, and lastly insert a decoration cover into the wheel cover. Follow the same steps for the other wheels.

Step 4: Assemble real driving wheel

Description: Image shows the rear axle and wheel assembly. First, place the gear case onto the rear axle. Connect the cable of the motor and the cable of the car. Slide the driving wheel onto the rear axle, ensuring the driving wheel inserts onto the pins in the gear case. Slide the 11 washer onto the rear axle. Fasten with a spanner, and lastly insert a decoration cover into the wheel cover.

Step 5: Assemble Escape-pipe

Description: Image shows the rear of the car. Align the escape-pipe bracket hole with the corresponding feet on the car body. Secure with 4*12 self-tapping screws.

Step 6: Assemble of steering wheel

Description: Image shows the steering wheel and column. Screw off the nut from the steering wheel. Insert the steering wheel onto the end of the steering column, paying attention to the front and back orientation. Use 4*12 screws to secure around the escape-pipe area of the body.

Step 7: Assemble Dash board

Description: Image shows the dashboard being inserted into the car. Insert the dashboard into the designated holes on the vehicle body.

Step 8: Assemble Rear Armrest

Description: Image shows the rear armrests being attached. Insert the rear armrest into the holes on the vehicle body. Ensure the light wire on the right body passes through the armrest.

Step 9: Assemble Rear roll bar

Description: Image shows the rear roll bar assembly. Insert the holder into the alarm lamp area, then insert the four feet into the car body. Finally, use 2 pcs 4*12 machine screws to lock it.

CAUTION:

Before assembling the holder, connect the alarm lamp wire with the car body wire.

Step 10: Assembling seat

Description: Image shows the seat being installed. Connect the battery of the car body line, and the line on the gear box and automobile body line. Insert the tabs at the back of the seat into the slots in the vehicle body. Insert two M4*12 Machine screws and tighten with a screwdriver.

Connect the Power Supply

Description: Diagram shows the battery, fuse box, and motor connection. Ensure the vehicle is turned OFF before connecting.

  1. Plug the Vehicle Connector into the Motor Connector on the body.
  2. Plug the Red fuse connector into the terminal on the battery.

1WD / 2WD

Description: The manual shows two configurations, 1WD and 2WD, with identical connection steps.

  1. Plug the Vehicle Connector into the Motor Connector on the body as shown above. Repeat for the other side if applicable.
  2. Plug the Red fuse connector into the terminal on the battery.

Use Safety

WARNING!

PREVENT INJURIES AND DEATHS:

Keep Children within Safe Riding Areas:

Safe Riding:

Description: Two images are presented. The left shows a vehicle on level ground with the text "Use the vehicle on generally level ground ONLY!". The right shows a vehicle on grass with the text "DO NOT Use the vehicle on Lawn space!".

Use Your Ride-on

Controls:

Description: A diagram illustrates the controls on the steering wheel and dashboard.

ADVANCED USE - High speed Drive

Make sure your child knows how to steer, how to start and stop the vehicle, and knows the rules for safe driving. The vehicle can be driven at a maximum speed of 3-5 km/h.

Use the Normal Remote Controller

WARNING:

ADULT OPERATING REQUIRED!

If your product has a 2.4G REMOTE CONTROLLER, see the next page.

Description: A diagram of the remote controller with labels: LEFT JOYSTICK, INDICATOR LIGHT, RIGHT JOYSTICK, ON-OFF SWITCH.

ASSEMBLY (Remote Controller)

  1. Insert the antenna into the controller by twisting it clockwise.
  2. Lift the battery compartment door on the back of the controller and insert two AA (LR6) batteries.

NOTE: This product does not include the AA (LR6) batteries. Follow the battery information on page 4.

OPERATION (Remote Controller)

  1. Press the FOOT - R/C SWITCH on the vehicle to the "Remote control" position.
  2. Press the ON-OFF SWITCH on the remote controller to the "ON" position; the indicator light will be lighting.
  3. Push the LEFT JOY STICK forward for the vehicle to go forward; pull it backward for the vehicle to go backward.
  4. Push the RIGHT JOY STICK to the left for the vehicle to turn left; push it to the right for the vehicle to turn right.

Use the 2.4G Remote Controller

If your product has a NORMAL REMOTE CONTROLLER, see the previous page.

The remote control operation always takes priority over the foot pedal operation. (The foot pedal will not work while you are operating the Remote Controller).

Description: A diagram of the 2.4G remote controller with labeled buttons: Forward, Back, Left, Right, Speed (S), and Brake (P).

ASSEMBLY (2.4G Remote Controller)

Lift the battery compartment door on the back of the controller and insert two AAA (LR03) batteries.

NOTE: This product does not include the batteries. Battery information is on page 6.

Pairing and Operation:

Pairing:

  1. First time use requires code matching; this product has a memory function. Replacing the battery does not require re-matching the code.
  2. Hold down the "[Forward symbol]" and "[Backward symbol]" keys for 3 seconds to start code matching. The first LED will flicker.
  3. Turn on the car body power. The first LED will light up, indicating successful code matching.
  4. The remote will enter standby mode if not used for 10 seconds; press any key to wake it up.

Keys caption:

Press the "S" key to set the speed: 1 LED lit up is low speed, 2 LEDs lit up is medium speed, 3 LEDs lit up is high speed. Reversing the car is only at low speed.

Press the "P" key to hold the brake; all LEDs will flicker.

The remote controller can only be used with adult guidance.

NOTE:

Charging

ONLY AN ADULT CAN CHARGE AND RECHARGE THE BATTERY!

WARNING!

PREVENT FIRE AND ELECTRIC SHOCK:

Charging Procedure:

Voltage Guide:

If your ride-on has a Digital voltmeter (OPTIONAL), the voltage will indicate the remaining battery power.

Battery Type Magnitude of Voltage Battery State
6V 4Ahx1, 6V 7Ahx1 ≥ 6.6 The battery is full.
6.5~6.3 The vehicle can work normally.
< 6.2 The battery needs to be charged.
6V 4Ahx2, 12V 7Ahx1, 12V10Ahx1 > 13.2 The battery is full.
13.1~12.6 The vehicle can work normally.
< 12.5 STOP operating the vehicle; the battery needs to be charged.

Charging Connection:

Description: Diagram shows the charging port and wall outlet connection. Find the socket as shown (labeled '1').

  1. Plug the charger port into the input socket (located below the seat).
  2. Plug the charger plug into a wall outlet. The battery will begin charging.

WARNING!

Always stop the vehicle when changing speed or direction to avoid damage to the gears and motor. Make sure your child knows how to steer, start, and stop the vehicle, and understands the rules for safe driving. The vehicle can be driven at a maximum of 3-5 km/h.

Battery Replacement & Fuse

The battery features a thermal fuse that will automatically trip and cut all power if the motor, electric system, or battery is overloaded. The fuse will reset after the unit is turned OFF for 20 seconds and then turned ON again. If the thermal fuse trips repeatedly, the vehicle may need repair. Contact your distributor.

To Avoid Losing Power, Follow These Guidelines:

Battery Replacement and Disposal:

The battery will eventually lose its ability to hold a charge. Depending on use and conditions, it should operate for one to three years. Follow these steps to replace and dispose of the battery:

  1. Remove the car seat.
  2. Disconnect the battery connectors.
  3. Remove the battery bracket.
  4. Remove the battery cover.
  5. Carefully lift the battery. (Consider wearing protective gloves if the battery is leaking. Do not lift by connectors or cables.)
  6. Place the dead battery in a plastic bag. Important! Recycle the dead battery responsibly. It contains lead acid and must be disposed of properly and legally. Take it to a federal or state-approved lead acid battery recycler, such as a local automotive battery retailer. Do not throw it away with regular household waste.
  7. Replace the battery and reconnect the connectors.
  8. Replace the metal battery bracket.
  9. Replace the seat.

Troubleshooting Guide

Problem Possible Cause Solution
Vehicle does not run Battery low on power Recharge battery.
Thermal fuse has tripped Reset fuse, see <Fuse>.
Battery connector or wires are loose Check that the battery connectors are firmly plugged into each other. If wires are loose around the motor, contact your distributor.
Battery is dead Replace battery, contact your distributor.
Electrical system is damaged / Motor is damaged Contact your distributor.
Vehicle does not run very long Battery is under charged Check that the battery connectors are firmly plugged into each other when recharging.
Battery is old Replace battery, contact your distributor.
Battery low on power / Battery is old Replace battery, contact your distributor.
Vehicle runs sluggishly Vehicle is overload Reduce weight on vehicle. Maximum user weight is 77 lbs.
Vehicle is being used in harsh conditions Avoid using vehicle in harsh conditions, see <Safety>.
Vehicle needs a push to go forward Poor contact of wires or connectors / "Dead Spot" on motor Check that the battery connectors are firmly plugged into each other. If wires are loose around the motor, contact your distributor. A dead spot means the electric power is not being delivered to the terminal connection and the vehicle needs repair. Contact your distributor.
Difficult shifting from forward to reverse or vice-versa Attempting to shift while the vehicle is in motion Completely stop the vehicle and shift, see <Use Your Ride-On>.
Loud grinding or clicking noises coming from motor or gear box Motor or gears are damaged Contact your distributor.
Battery will not recharge Battery connector is loose Check that the battery connectors are firmly plugged into each other.
Charger not plugged in Check that the battery charger is plugged into a working wall outlet.
Charger is not working Contact your distributor.
Charger feels warm when recharging Normal operation This is normal and not a cause for concern.

Completely read through this manual and the troubleshooting guide table before calling. If you still need help resolving the problem, contact your distributor please.

Maintaining

Our products are suitable for ASTM F963; GB6675; EN71 and EN62115 standards.

Welcome to our website

Welcome to visit our website and purchase our quality products! With your inspiring rating, COSTWAY will be more consistent to offer you EASY SHOPPING EXPERIENCE, GOOD PRODUCTS and EFFICIENT SERVICE!

US office: Fontana, California

UK office: Ipswich

Description: An image shows a laptop with the COSTWAY logo and website address. Below this are listed benefits:

Description: A graphic displays "5 Star Rating" with five stars. Below this is a thank you message:

We would like to extend our heartfelt thanks to all of our customers for taking time to assemble this product and giving us valuable feedbacks.

Description: A "THANK YOU" graphic is displayed.

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