Costway Ride On Car User Manual
Model: TY327424
Welcome
Thank you for purchasing a Costway product. This user manual contains important safety information and instructions for assembly, operation, and maintenance of your new Ride On Car. Please read this guide carefully and keep it for future reference to ensure a safe and enjoyable experience.
Contact Us!
Do NOT return this item.
Please contact our friendly customer service department for assistance first. Replacements for missing or damaged parts will be shipped ASAP!
Email:
US: cs.us@costway.com
UK: cs.uk@costway.com
Follow Costway: Visit us at www.costway.com
Before You Start
Please read all instructions carefully and keep this manual for future reference.
Warnings:
- Attention! Use with protective equipment.
- Attention! Do not use in traffic.
- Attention! The product is not suitable for children under 3 years.
General Warnings:
- The product must be installed and used under the supervision of an adult.
- Read through each step carefully and follow the proper order.
- Remove all packaging, separate and count all parts and hardware.
- Ensure that all parts are correctly installed; incorrect installation can lead to danger.
- It is recommended that, where possible, all items are assembled near to the area in which they will be placed in use, to avoid moving the product unnecessarily once assembled.
- Ensure a secure surface during construction and place the product always on a flat, steady, and stable surface.
- Please use the product carefully, as it requires skill, and avoid accidents by the user or others, by fall or collision.
- Please wear suitable protective equipment during use, e.g., protective helmet, gloves, knee pads, elbow pads, etc.
About Your New Ride-On
This ride-on car will provide your child with many miles of riding enjoyment. To help assure you and your rider a safe ride, please read this manual carefully and keep it for future reference. The recommendations in this manual are designed to improve the safety and operation of your ride-on car and its rider.
Specifications:
Specification | Details |
---|---|
Suitable age | 37-96 Months |
Load capacity | 77 LBS |
Speed | 3-5 km/h |
Charge Input | Depends on local voltage |
Charge Output | DC 12V 1000mA |
Charge time | 8-12 hours |
Battery | 12V 7AH*1 or 6V7AH*2 |
Size of car | 115*76*75 CM |
Power way | Charging type |
Average battery life | Approximately 300 times |
Fuse | 10A/20A |
Part List
Assembly Tools Required: Screwdriver (not included), Long nose pliers (not included), Spanner.
Parts:
- Wheel x4
- 6 Volt Charger x1
- Escape-pipe x1
- Steering Wheel x1
- Wheel spad x4
- Rear Roll Bar x1
- Tail Pipe x2
- Rear Armrest x2
- Front Axle holder x2
- Rear wheel connection x1/2
Screw Packing:
- Ø11 washer x7
- Ø4x16 machine screw x8
- Locknut x5
- Axle x 7
- Wheel trim x4
- Ø4x12 machine screw x 28
- M5X30 screw x1
Part Diagram Description:
The diagram shows the Costway Ride On Car with numbered parts. The numbers correspond to the following components:
- 1. Vehicle Body
- 2. Wheel spad
- 3. Locknut
- 4. Wheel trim
- 5. Ø10 Washers
- 6. Wheel
- 7. Dash Board
- 8. Backrest
- 9. Steering Wheel
- 10. Rear Roll Bar
- 11. Tail Pipe
- 12. Rear wheel connection
- 13. Vent Pipe
- 14. Seat
Note: Some parts shown are assembled on both sides of the vehicle.
Assembly Steps
Before You Begin Assembly:
WARNING!
FOR THE SAFETY OF YOUR CHILD, PLEASE READ ALL WARNINGS AND ASSEMBLY/USE INSTRUCTIONS. KEEP THIS GUIDE FOR FUTURE REFERENCE.
- ADULT ASSEMBLY REQUIRED. The product contains small parts, which are for adult assembly only. Keep children away when assembling.
- Always remove protective material and poly bags and dispose before assembly.
- Make sure that the power switch is turned "OFF" before assembling the ride-on.
- Before first time use, charge the battery for at least 4 to 6 hours.
Battery Information:
- Non-rechargeable batteries are not to be recharged.
- If removable rechargeable batteries are used, they are only to be charged under adult supervision.
- Remove rechargeable batteries from the product before charging.
- Do not mix old and new batteries. Do not mix different types of batteries: alkaline, standard (carbon-zinc) or rechargeable (nickel-cadmium).
- Insert batteries as indicated inside the battery compartment, anode to anode, cathode to cathode.
- Remove batteries during long periods of non-use. Always remove exhausted batteries from the product. Battery leakage and corrosion can damage this product. Dispose of batteries safely.
- Never short circuit the battery terminals.
Step 1: Assemble front axle holder & front insurance holder
Description: Image shows the front of the car chassis. Use four 4*16 screws to fix the front axle holder. Use six 4*12 screws to fix the front insurance holder.
Step 2: Assemble Steering Rod & Front Axle
Description: Image shows the steering column and front axle assembly. Insert the steering end of the steering shaft up through the hole on the front of the vehicle body from the bottom side to the dashboard. Insert the bent end of the steering shaft through the hole in the front axle plate, using 8 pcs 4*12 machine screws to lock it. Place a gasket on the end of the steering rod and then use an M10 machine screw to lock it.
Step 3: Assemble Wheel
Description: Image shows a wheel, axle, and related parts. Screw off the nut from the axle, take the 11 washer and round bushing out. Slide the round bushing (ring end first) onto the axle. Slide the wheel (ribbed side first) onto the axle. Slide the 11 washer onto the axle. Fasten the locknut by a spanner, and lastly insert a decoration cover into the wheel cover. Follow the same steps for the other wheels.
Step 4: Assemble real driving wheel
Description: Image shows the rear axle and wheel assembly. First, place the gear case onto the rear axle. Connect the cable of the motor and the cable of the car. Slide the driving wheel onto the rear axle, ensuring the driving wheel inserts onto the pins in the gear case. Slide the 11 washer onto the rear axle. Fasten with a spanner, and lastly insert a decoration cover into the wheel cover.
Step 5: Assemble Escape-pipe
Description: Image shows the rear of the car. Align the escape-pipe bracket hole with the corresponding feet on the car body. Secure with 4*12 self-tapping screws.
Step 6: Assemble of steering wheel
Description: Image shows the steering wheel and column. Screw off the nut from the steering wheel. Insert the steering wheel onto the end of the steering column, paying attention to the front and back orientation. Use 4*12 screws to secure around the escape-pipe area of the body.
Step 7: Assemble Dash board
Description: Image shows the dashboard being inserted into the car. Insert the dashboard into the designated holes on the vehicle body.
Step 8: Assemble Rear Armrest
Description: Image shows the rear armrests being attached. Insert the rear armrest into the holes on the vehicle body. Ensure the light wire on the right body passes through the armrest.
Step 9: Assemble Rear roll bar
Description: Image shows the rear roll bar assembly. Insert the holder into the alarm lamp area, then insert the four feet into the car body. Finally, use 2 pcs 4*12 machine screws to lock it.
CAUTION:
Before assembling the holder, connect the alarm lamp wire with the car body wire.
Step 10: Assembling seat
Description: Image shows the seat being installed. Connect the battery of the car body line, and the line on the gear box and automobile body line. Insert the tabs at the back of the seat into the slots in the vehicle body. Insert two M4*12 Machine screws and tighten with a screwdriver.
Connect the Power Supply
Description: Diagram shows the battery, fuse box, and motor connection. Ensure the vehicle is turned OFF before connecting.
- Plug the Vehicle Connector into the Motor Connector on the body.
- Plug the Red fuse connector into the terminal on the battery.
1WD / 2WD
Description: The manual shows two configurations, 1WD and 2WD, with identical connection steps.
- Plug the Vehicle Connector into the Motor Connector on the body as shown above. Repeat for the other side if applicable.
- Plug the Red fuse connector into the terminal on the battery.
Use Safety
WARNING!
PREVENT INJURIES AND DEATHS:
- NEVER LEAVE CHILD UNATTENDED. DIRECT ADULT SUPERVISION IS REQUIRED.
- Always keep the child in view when the child is in the vehicle.
- This toy should be used with caution as skill is required to avoid falls or collisions causing injury to the user or third parties.
- Protective equipment should be worn.
- Never use in roadways, near cars, on or near steep inclines or steps, swimming pools, or other bodies of water.
- Always wear shoes.
- Always sit on the seat.
- Not to be used in traffic.
- This toy is unsuitable for children under 37 months due to its maximum speed. Maximum user weight is 77 lbs.
- This toy has no brake.
- This vehicle has adjustable play seat belts. Please instruct children how to tie the safety belt before using to guarantee security.
Keep Children within Safe Riding Areas:
- Never use in roadway, near motor vehicles, on lawn space, on or near steep inclines or steps, swimming pools, or other bodies of water.
- Use the toy only on flat surfaces, such as inside your house, garden, or playground.
- Never use in the dark. A child could encounter unexpected obstacles and have an accident. Operate the vehicle only in the daytime or a well-lit area.
- It is prohibited to change the circuit or add other electric parts.
- Inspect wires and connections of the vehicle periodically.
- Do not let any child touch the wheels or be near them when the car is moving.
- This vehicle has adjustable play seat belts. Please instruct children how to tie the safety belt before using, guarantee the security.
Safe Riding:
Description: Two images are presented. The left shows a vehicle on level ground with the text "Use the vehicle on generally level ground ONLY!". The right shows a vehicle on grass with the text "DO NOT Use the vehicle on Lawn space!".
Use Your Ride-on
Controls:
Description: A diagram illustrates the controls on the steering wheel and dashboard.
- Power Switch: Turns the vehicle on and off.
- Forward/backward switch: Changes the direction the vehicle moves from forward to reverse. To move forward, rock the switch to "forward" position. To move backward, rock the switch to "reverse" position.
- Music switch: Press for sounds playing.
- Volume knob (OPTIONAL): Turn clockwise to increase volume; turn counterclockwise to decrease volume.
- Footboard switch: Applies power (speed) to the vehicle. Press the pedal down to move the car. Release pressure from the pedal to brake or slow down.
- 3.5 mm Audio input connector (OPTIONAL)
- Digital voltmeter (OPTIONAL): See
. - High speed button (OPTIONAL): Operates the vehicle to move forward in high speed.
- Low speed button (OPTIONAL): Operates the vehicle to move forward in low speed.
- Foot-operating button (OPTIONAL)
- R/C-operating button (OPTIONAL): If you buy the 2.4G remote control, it does not have this button.
ADVANCED USE - High speed Drive
Make sure your child knows how to steer, how to start and stop the vehicle, and knows the rules for safe driving. The vehicle can be driven at a maximum speed of 3-5 km/h.
Use the Normal Remote Controller
WARNING:
ADULT OPERATING REQUIRED!
If your product has a 2.4G REMOTE CONTROLLER, see the next page.
Description: A diagram of the remote controller with labels: LEFT JOYSTICK, INDICATOR LIGHT, RIGHT JOYSTICK, ON-OFF SWITCH.
ASSEMBLY (Remote Controller)
- Insert the antenna into the controller by twisting it clockwise.
- Lift the battery compartment door on the back of the controller and insert two AA (LR6) batteries.
NOTE: This product does not include the AA (LR6) batteries. Follow the battery information on page 4.
OPERATION (Remote Controller)
- Press the FOOT - R/C SWITCH on the vehicle to the "Remote control" position.
- Press the ON-OFF SWITCH on the remote controller to the "ON" position; the indicator light will be lighting.
- Push the LEFT JOY STICK forward for the vehicle to go forward; pull it backward for the vehicle to go backward.
- Push the RIGHT JOY STICK to the left for the vehicle to turn left; push it to the right for the vehicle to turn right.
Use the 2.4G Remote Controller
If your product has a NORMAL REMOTE CONTROLLER, see the previous page.
The remote control operation always takes priority over the foot pedal operation. (The foot pedal will not work while you are operating the Remote Controller).
Description: A diagram of the 2.4G remote controller with labeled buttons: Forward, Back, Left, Right, Speed (S), and Brake (P).
ASSEMBLY (2.4G Remote Controller)
Lift the battery compartment door on the back of the controller and insert two AAA (LR03) batteries.
NOTE: This product does not include the batteries. Battery information is on page 6.
Pairing and Operation:
Pairing:
- First time use requires code matching; this product has a memory function. Replacing the battery does not require re-matching the code.
- Hold down the "[Forward symbol]" and "[Backward symbol]" keys for 3 seconds to start code matching. The first LED will flicker.
- Turn on the car body power. The first LED will light up, indicating successful code matching.
- The remote will enter standby mode if not used for 10 seconds; press any key to wake it up.
Keys caption:
- "[Up arrow symbol]" : Forward
- "[Down arrow symbol]" : Back
- "[Left arrow symbol]" : Left
- "[Right arrow symbol]" : Right
- "S" : Speed
- "P" : Brake
Press the "S" key to set the speed: 1 LED lit up is low speed, 2 LEDs lit up is medium speed, 3 LEDs lit up is high speed. Reversing the car is only at low speed.
Press the "P" key to hold the brake; all LEDs will flicker.
The remote controller can only be used with adult guidance.
NOTE:
- Leave the remote controller idling for about 10 seconds, and it will shut down automatically.
- Repeat step 1 when you replace the batteries of the remote controller.
Charging
ONLY AN ADULT CAN CHARGE AND RECHARGE THE BATTERY!
WARNING!
PREVENT FIRE AND ELECTRIC SHOCK:
- Use only the rechargeable battery and charger supplied with your vehicle. NEVER substitute the battery or charger with another brand, as this may cause fire or explosion.
- Do not use the battery or charger for any other product. Overheating, fire, or explosion could occur.
- NEVER modify the electric circuit system. Tampering may cause shock, fire, explosion, or permanent damage.
- Do not allow direct contact between battery terminals, as this can cause fire or explosion.
- Do not allow any liquid on the battery or its components.
- Explosive gases are created during charging. Do not charge near heat or flammable materials. Charge the battery in a well-ventilated area ONLY.
- NEVER pick up the battery by the wires or charger. Damage can occur, potentially causing fire. Pick up the battery by the case ONLY.
- Charge the battery in a dry area ONLY.
- Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
- Do not open the battery. It contains lead acid and other toxic/corrosive materials.
- Do not open the charger. Exposed wiring may cause electric shock. Only adults may handle or charge the battery.
- Battery is heavy and contains lead acid (electrolyte).
- Do not drop the battery. Permanent damage or serious injury could occur.
- Before charging, check the battery, charger, supply cord, and connectors for wear or damage. DO NOT charge if any damage has occurred.
- Do not allow the battery to drain completely. Recharge after each use or once a month if not used regularly.
- Do not charge the battery upside down.
- Always secure the battery with the bracket. The battery can fall out and injure a child if the vehicle tips over.
Charging Procedure:
- The POWER SWITCH must be turned OFF when charging.
- Before first use, charge the battery for 4-6 hours. Do not recharge for more than 10 hours to avoid overheating the charger.
- When the vehicle begins to run slowly, recharge the battery.
- After each use or once a month, recharge for a minimum of 8 to 12 hours, not exceeding 20 hours.
Voltage Guide:
If your ride-on has a Digital voltmeter (OPTIONAL), the voltage will indicate the remaining battery power.
Battery Type | Magnitude of Voltage | Battery State |
---|---|---|
6V 4Ahx1, 6V 7Ahx1 | ≥ 6.6 | The battery is full. |
6.5~6.3 | The vehicle can work normally. | |
< 6.2 | The battery needs to be charged. | |
6V 4Ahx2, 12V 7Ahx1, 12V10Ahx1 | > 13.2 | The battery is full. |
13.1~12.6 | The vehicle can work normally. | |
< 12.5 | STOP operating the vehicle; the battery needs to be charged. |
Charging Connection:
Description: Diagram shows the charging port and wall outlet connection. Find the socket as shown (labeled '1').
- Plug the charger port into the input socket (located below the seat).
- Plug the charger plug into a wall outlet. The battery will begin charging.
WARNING!
Always stop the vehicle when changing speed or direction to avoid damage to the gears and motor. Make sure your child knows how to steer, start, and stop the vehicle, and understands the rules for safe driving. The vehicle can be driven at a maximum of 3-5 km/h.
Battery Replacement & Fuse
The battery features a thermal fuse that will automatically trip and cut all power if the motor, electric system, or battery is overloaded. The fuse will reset after the unit is turned OFF for 20 seconds and then turned ON again. If the thermal fuse trips repeatedly, the vehicle may need repair. Contact your distributor.
To Avoid Losing Power, Follow These Guidelines:
- Do not overload the vehicle.
- Do not tow anything behind the vehicle.
- Do not drive up steep slopes.
- Do not drive into fixed objects, which may cause wheels to spin and the motor to overheat.
- Do not drive in very hot weather, as components may overheat.
- Do not allow water or other liquids to come into contact with the battery or other electric components.
- Do not tamper with the electric system, as this may create a short and cause the fuse to trip.
Battery Replacement and Disposal:
The battery will eventually lose its ability to hold a charge. Depending on use and conditions, it should operate for one to three years. Follow these steps to replace and dispose of the battery:
- Remove the car seat.
- Disconnect the battery connectors.
- Remove the battery bracket.
- Remove the battery cover.
- Carefully lift the battery. (Consider wearing protective gloves if the battery is leaking. Do not lift by connectors or cables.)
- Place the dead battery in a plastic bag. Important! Recycle the dead battery responsibly. It contains lead acid and must be disposed of properly and legally. Take it to a federal or state-approved lead acid battery recycler, such as a local automotive battery retailer. Do not throw it away with regular household waste.
- Replace the battery and reconnect the connectors.
- Replace the metal battery bracket.
- Replace the seat.
Troubleshooting Guide
Problem | Possible Cause | Solution |
---|---|---|
Vehicle does not run | Battery low on power | Recharge battery. |
Thermal fuse has tripped | Reset fuse, see <Fuse>. | |
Battery connector or wires are loose | Check that the battery connectors are firmly plugged into each other. If wires are loose around the motor, contact your distributor. | |
Battery is dead | Replace battery, contact your distributor. | |
Electrical system is damaged / Motor is damaged | Contact your distributor. | |
Vehicle does not run very long | Battery is under charged | Check that the battery connectors are firmly plugged into each other when recharging. |
Battery is old | Replace battery, contact your distributor. | |
Battery low on power / Battery is old | Replace battery, contact your distributor. | |
Vehicle runs sluggishly | Vehicle is overload | Reduce weight on vehicle. Maximum user weight is 77 lbs. |
Vehicle is being used in harsh conditions | Avoid using vehicle in harsh conditions, see <Safety>. | |
Vehicle needs a push to go forward | Poor contact of wires or connectors / "Dead Spot" on motor | Check that the battery connectors are firmly plugged into each other. If wires are loose around the motor, contact your distributor. A dead spot means the electric power is not being delivered to the terminal connection and the vehicle needs repair. Contact your distributor. |
Difficult shifting from forward to reverse or vice-versa | Attempting to shift while the vehicle is in motion | Completely stop the vehicle and shift, see <Use Your Ride-On>. |
Loud grinding or clicking noises coming from motor or gear box | Motor or gears are damaged | Contact your distributor. |
Battery will not recharge | Battery connector is loose | Check that the battery connectors are firmly plugged into each other. |
Charger not plugged in | Check that the battery charger is plugged into a working wall outlet. | |
Charger is not working | Contact your distributor. | |
Charger feels warm when recharging | Normal operation | This is normal and not a cause for concern. |
Completely read through this manual and the troubleshooting guide table before calling. If you still need help resolving the problem, contact your distributor please.
Maintaining
- It is parents' responsibility to check main parts of the toy before using. Regularly examine for potential hazards such as the battery, charge cable or cord, plug, screws, and enclosure of other parts. If any damage is found, the toy must not be used until the damage has been properly removed.
- Make sure the plastic parts of the vehicle are not cracked or broken.
- Occasionally use a lightweight oil to lubricate moving parts such as wheels.
- Park the vehicle indoors or cover it with a tarp to protect it from wet weather.
- Keep the vehicle away from sources of heat, such as stoves and heaters, as plastic parts may melt.
- Recharge the battery after each use. Only an adult can handle the battery. Recharge the battery at least once a month when the vehicle is not being used.
- Do not wash the vehicle with a hose or soap and water. Do not drive the vehicle in rainy or snowy weather, as water will damage the motor, electric system, and battery.
- Clean the vehicle with a soft, dry cloth. To restore shine to plastic parts, use a non-wax furniture polish. Do not use car wax or abrasive cleaners.
- Do not drive the vehicle in loose dirt, sand, or fine gravel, which could damage the moving parts, motors, or the electric system.
- When not using, turn off all electrical sources. Turn off the power switch and disconnect the battery connection.
Our products are suitable for ASTM F963; GB6675; EN71 and EN62115 standards.
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