Level-Up® (Towable) System Owner's Manual

System and Safety Information

• Ensure the unit is parked on solid, level ground.
• Verify all jack landing locations are clear of debris, obstructions, and depressions.
• Use load distribution pads under each jack on extremely soft surfaces.
• Keep people and pets clear of the unit while operating the leveling system.
• Keep hands and body parts clear of fluid leaks. Oil leaks in the Lippert Leveling System can be under high pressure and cause serious skin-penetrating injuries.

Lippert Components Inc. recommends that tire changes and other service procedures be performed by a trained professional. Ensure the unit is properly supported with jack stands or other adequate devices under the frame before commencing any service or repair. Attempting service while the unit is supported solely by the LCI Level-Up® Automatic Leveling System could result in death, serious injury, or unit/property damage.

Introduction

Level-Up® is an Automatic Leveling system. This system is equipped with 14K aluminum landing gear and 8K aluminum leveling jacks. The jacks in the Level-Up® system work in pairs.

Touch Pad Diagram

The touch pad controls the Level-Up system. Key components and their functions are:

• Up Arrow - Scrolls up through the menu on the LCD.
• Down Arrow - Scrolls down through the menu on the LCD.
• Enter - Activates modes and procedures indicated on the LCD.
• Retract - Places the leveling system into retract mode (Manual mode ONLY).
• LCD Display - Displays procedures and results.
• Auto Level - Places the leveling system into auto level mode.
• Front Button - Activates both front jacks.
• Left Button - Activates left leveling jack(s) in manual mode.
• Right Button - Activates right leveling jack(s) in manual mode.
• Rear Button - Activates leveling jacks in manual mode.
• Power Button - Turns the leveling system on and off.

Prior to Operation

The leveling system should only be operated under the following conditions:

• The unit is parked on a reasonably level surface.
• Ensure all persons, pets, and property are clear of the unit while the LCI Level-Up Automatic System is in operation.
• Ensure the unit's battery is fully charged or plugged into shore power before operating the system. Level-Up requires a minimum of 12V DC from the battery for proper operation.

Operation

Basic Jack Operation

Landing Gear Jacks: Landing gear jacks can be operated anytime the system is "ON" but not in "AUTO MODE." Pushing the "FRONT" button activates both front landing gear jacks for extension. If the touch pad is in "RETRACT" mode (indicated by an orange LED next to the "RETRACT" button), push the "FRONT" button to retract both front jacks simultaneously.

Level-Up Jacks: Level-Up jacks operate when "AUTO MODE" is activated or the touch pad is in "MANUAL MODE." In "MANUAL MODE," pressing the "REAR" button extends all Level-Up jacks simultaneously. Press the "LEFT" or "RIGHT" buttons to operate Level-Up jacks on the left or right side of the unit, respectively.

5th Wheel Operation

Unhitching Instructions

1. Push the "ON/OFF" button to turn the system on. The LCD screen will light up.
2. The LCD will display the status, e.g., "NOT LEVEL JACKS: UP." Note: Orange arrow lights may indicate the current disposition of the unit.
3. Push the "FRONT" button to extend landing gear jacks and lift the front of the unit, taking the weight off the hitch.
4. Uncouple the 5th wheel connection from the tow vehicle.
5. Move the tow vehicle away to a safe distance.

Auto Level

Note: Before unhitching, ensure the unit is parked on a level surface and the tires are chocked.

1. After unhitching, press the "AUTO LEVEL" button.

Note: Pressing any button during the Auto Level sequence will abort it.

Note: For the hitch recognition feature to function, the auto level sequence must be started with the front of the unit above level.

Auto Level Sequence

1. Front landing gear retracts, lowering the front of the unit below level, then stops and lifts the front end to level the unit front-to-back.
2. Left side leveling jack(s) extend, raising the roadside of the unit.
3. Right side leveling jack(s) extend, raising the curbside of the unit, initiating side-to-side leveling.
4. Front landing gear extends to complete the leveling cycle.

Note: Additional side-to-side or front-to-back leveling may occur if the controller determines it necessary.

Note: If the auto level sequence does not proceed as described, check for proper manual function in all zones.

Hitch Recognition

1. Turn on the touch pad.
2. Press the "LEFT" and "RIGHT" buttons simultaneously.
3. The front of the unit will raise to the height from which the auto level sequence was initiated.

Note: If the auto level sequence was started with the front of the unit below level, Hitch Recognition will not function and the LCD will display "Feature Disabled." The sequence must be started with the front of the unit above level for this feature to work.

4. Connect the tow vehicle, ensuring the 5th wheel and hitch are connected and locked.
5. Press the "UP" arrow until "AUTO RETRACT" appears on the LCD screen.
6. Press "ENTER." The system will immediately retract all jacks.

Travel Trailer Operation

Unhitching Instructions

Note: Before unhitching, ensure the unit is parked on a level surface and the tires are chocked.

1. Push the "ON/OFF" button to turn the system "ON" (green light).
2. Press the "UP" or "DOWN" arrow to scroll through features to "MANUAL MODE" on the display.
3. Press "ENTER."
4. Push the "FRONT" button to extend front jacks to the ground until the trailer is unhitched from the tow vehicle.

Note: The Power Tongue Jack should only be used for storing the trailer.

Auto Level

Note: The Power Tongue Jack must be retracted before starting the auto level sequence.

1. After unhitching from the tow vehicle, press "AUTO LEVEL."

Note: Pressing any button during an Auto Level sequence will abort the auto leveling cycle.

Note: For the hitch recognition feature to function, the auto level sequence must be started with the front of the unit above level.

Auto Level Sequence

1. Front jacks retract, lowering the front of the unit below level, then stop and lift the front end to level the unit front-to-back.
2. The rear left side leveling jack extends and raises the roadside of the unit.
3. The rear right side leveling jack extends and raises the curbside of the unit, initiating side-to-side leveling.
4. The front jacks extend to complete the leveling cycle.

Note: Additional side-to-side or front-to-back leveling may occur if the controller deems it necessary.

Note: If the auto level sequence does not happen as stated above, check to ensure proper manual function in all zones.

Hitch Recognition

1. Turn on the touch pad.
2. Press the left and right buttons simultaneously.
3. The front of the unit will raise to the height from which the auto level sequence was started.

Note: If the auto level sequence was started with the front of the unit in a below level condition, the Hitch Recognition will not function and the LCD will display "Feature Disabled." For the hitch recognition feature to function, the auto level sequence must be started with the front of the unit above level.

4. Connect the tow vehicle and ensure the travel trailer and hitch are connected and locked.
5. Push the "UP" arrow until "AUTO RETRACT" appears on the LCD screen.
6. Push "ENTER." The system will immediately retract all jacks.

Manual Operation

Front Landing Gear (5th Wheels) or Front Jacks (Travel Trailers)

Note: The landing gear or front jacks operate manually anytime the system is "ON" except in "AUTO MODE."

1. Push the "ON/OFF" button to turn the system on.
2. Press the "UP" arrow until the screen reads "MANUAL MODE."
3. Press "ENTER" while "MANUAL MODE" is displayed.
4. Push the "FRONT" button to extend front landing gear or front jacks.
5. Push the "RETRACT" button; the orange LED will illuminate.
6. Push the "FRONT" button to retract front landing gear or front jacks. (Note: If the orange LED is on, jacks retract; if off, jacks extend.)
7. Push "ON/OFF" to turn the system off.
8. The system will automatically turn off after 3 minutes.

Level-Up Jacks - EXTEND

1. Turn the "ON/OFF" button on.
2. Press a scroll arrow to display "MANUAL MODE."
3. Press the "ENTER" button; "MANUAL MODE" will be displayed.

Note: Pressing "RIGHT" operates passenger side jacks; pressing "LEFT" operates driver side jacks.

Level-Up Jacks - RETRACT

1. Press "RETRACT"; the orange LED will illuminate.
2. Press "REAR" to retract all Level-Up jacks.
3. To extend, ensure the "RETRACT" light is off.

Note: Side-to-side movement in manual mode is limited to 5° of tilt.

Zero Point Calibration

The "Zero Point" is the programmed reference point the unit returns to during each Auto Level operation. The "Zero Point" must be programmed before using the Auto Level feature for proper system operation.

Note: Before starting this procedure, double-check all connections on the controller, jacks, and touch pad.

1. Manually level the unit using a level placed in the center, ensuring it is level front-to-back and side-to-side. (Refer to "Basic Jack Operation" for manual control instructions).
2. Once level, turn off the touch pad.
3. With the touch pad off, press and release the "FRONT" button ten times, then press and release the "REAR" button ten times.
4. The touch pad will flash and beep, displaying "ZERO POINT CALIBRATION ENTER to set, Power to Exit."
5. Press "ENTER" to set the current position as the zero point.
6. The LCD will display "Zero Point stability check."
7. The LCD will display "Zero point set successfully" upon completion.
8. The system will register this point as its level state, and the touch pad will turn off.

Maintenance

1. Each month, check the fluid level. It should be within 1/4 inch of the fill spout lip when all jacks and slide-outs are fully retracted. Note: Always fill the reservoir with jacks and slide-outs fully retracted to prevent overflow when they are later retracted.
2. Inspect and clean all power unit electrical connections before the first use of the season and before storing the unit. If corrosion is present, clean it with a wire brush and apply dielectric grease to the connections.
3. Remove dirt and road debris from jacks as needed.
4. If jacks are deployed for extended periods, spray exposed leveling jack rods with silicone lubricant every three months for protection. In salty air environments, spray the rods every 4 to 6 weeks.

Fluid Recommendation

The Lippert Electronic Leveling System is pre-filled, primed, and ready to operate from the manufacturer. Type "A" Automatic Transmission Fluid (ATF) is used and is compatible. Lippert Components, Inc. recommends ATF with Dexron III® or Mercon 5® or a blend of both.

In cold temperatures (below 10°F), jacks may extend and retract slowly due to fluid viscosity. For cold weather operation, consider using fluid specifically formulated for low temperatures. Refer to TI-188 for a list of approved fluid specifications.

Troubleshooting

Error Display in LCD Screen

Note: To clear an Error Code, press "ENTER." If the error persists, the code will reappear.

Manual Override

The LCI Level-Up Automatic Leveling System can be manually operated using an electric drill. This manual method can be used in case of electrical or system failure.

Note: Disconnect the power unit motor from its power source before attempting the manual override procedure.

1. Locate the valves paired with the landing gear or leveling jack requiring manual override.
   A. Landing Gear - Valve located on the landing gear.
   B. Leveling Jacks - Valve located on manifold.
2. Using a 5/32-inch hex wrench, open the valve by turning the manual override set screw clockwise.
3. Remove the protective label from the power unit to expose the manual override coupler.
4. Using an electric drill with a 1/4-inch hex bit, insert it into the manual override coupler to operate the Level-Up system manually.
   A. Turn the drill clockwise to retract the landing gear or leveling jack.
   B. Turn the drill counterclockwise to extend the landing gear or leveling jack.
5. After extending or retracting, turn the manual override set screw on the valve back to the counterclockwise position.

Fifth Wheel Level-Up® 4 Point Assembly Components

This system includes:

• Landing Gear (x2)
• Leveling Jacks (x2)
• Manifold
• Power Unit Assembly
• Hollow Hex Plug (x2)
• Landing Gear Bracket (x2)
• Leveling Jack Bracket (x2)
• 90° Elbow Fitting (x15)
• Hex Plug
• Quick Disconnect (x2)
• Swivel Straight Fitting (x2)
• Cartridge Valve (x3)
• Spade Coil (x3)
• T-Fitting (x2)
• Nut (3/8") (x20)
• Bolt (3/8") (x20)

Travel Trailer Level-Up® 4 Point Assembly Components

This system includes:

• Leveling Jacks (x4)
• Power Unit Assembly
• Swivel Straight Fitting (x8)
• Bolt (3/8") (x20)
• Hollow Hex Plug (x2)
• Cartridge Valve (x3)
• Nut (3/8") (x20)
• 90° Elbow Fitting (x21)
• Spade Coil (x3)

Fifth Wheel Level-Up® 6 Point Assembly Components

This system includes:

• Landing Gear (x2)
• Leveling Jacks (x4)
• Manifold
• Power Unit Assembly
• Landing Gear Bracket (x2)
• Leveling Jack Bracket (x4)
• 12v Deutsch Coil
• Quick Disconnect (x2)
• 90° Elbow Fitting (x17)
• Hollow Hex Plug (x2)
• Hex Plug
• Swivel Straight Fitting (x13)
• Cartridge Valve (x3)
• Spade Coil (x3)
• T-Fitting (x2)
• Nut (3/8") (x20)
• Bolt (3/8") (x20)

Level-Up® Electronic Components

The electronic components of the system include:

• Rear Sensor Harness
• Pressure Switch
• Controller
• Touch Pad Harness
• Controller Harness
• Touch Pad
• 80 AMP 12V Breaker
• Rear Sensor Mounting Plate
• Remote Rear Sensor

Level-Up® Components

Key system components include:

Power Units and Valves

• Vertical Power Unit
• Horizontal Power Unit
• Dual Polarity Solenoid
• Deutsch Coil
• Spade Coil
• Cartridge Valve
• Pressure Switch
• Power Unit Motor
• Fill Cap

Control and Sensors

• LCD Touch Pad
• Touch Pad Harness
• Deutsch 2 Wire Pigtail Harness
• Controller
• 80 AMP 12V Breaker (Note: Circuit Protection requirement is 50 amps to 100 amps as needed by RVIA Standards and OEM requirements.)
• Controller Harness
• Rear Sensor
• Rear Sensor Mounting Plate
• Rear Sensor Harness

Landing Gear and Jacks

• Right 14k lb. Rated Landing Gear, Aluminum
• Left 14k lb. Rated Landing Gear, Aluminum
• 8k lb. Rated Leveling Jack, Aluminum
• Footpad
• Footpad O-Ring
• Footpad Washer
• Bolt; 1/2" - 20
• Nut; 1/2" - 20
• Mount Bracket

Hose Fittings and Connectors

• Hose Union Fitting
• Straight Fitting
• JIC to O-Ring Fitting
• 90 Degree Elbow Fitting
• T-Fitting with O-Ring on Run
• Swivel Elbow Fitting
• Swivel T-Fitting
• 45 Degree Elbow Fitting
• Swivel Straight Fitting
• Swivel Elbow Fitting
• Steel Cap Fitting
• Long Straight Fitting
• Union
• T-Fitting
• Cross Fitting
• Hose Coupling
• Quick Disconnect
• Hex Plug
• Hollow Hex Plug

Manifolds and Hoses

• Manifold
• Restricted Manifold
• 8 Port Header Block
• Orange Hose
• Black Hose
• 4 Position Eirc Block w/ Mounting Holes and Pass Through

Notes

This section is for user notes.