Chicago Pneumatic CP 0009 and CP 0014 Handheld Rotary Hammers

Introduction

Thank you for choosing Chicago Pneumatic brand products. For over a century, the Chicago Pneumatic brand has represented performance and innovation in the pneumatic tool industry.

The Chicago Pneumatic brand is found around the world on a range of pneumatic and hydraulic tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and busters, scabblers, pumps and a whole lot more. The brand is associated with powerful and reliable products that are easy to maintain and give good value.

For more information please visit www.cp.com.

Construction Tools EOOD
7000 Rousse
Bulgaria

About the Safety and Operating Instructions

The aim of these instructions is to provide you with knowledge on how to use the rock drill efficiently and safely. The instructions also offer advice on performing regular maintenance.

Before using the rock drill for the first time, read and understand these instructions carefully.

Safety Instructions

To reduce the risk of serious injury or death, read and understand these instructions before installing, operating, repairing, maintaining, or changing accessories.

Post these instructions at work locations, provide copies to employees, and ensure everyone reads them before operating or servicing the machine.

Operators and employers must assess specific risks associated with each use of the machine.

Safety Signal Words

• DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Personal Precautions and Qualifications

Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the tool's bulk, weight, and power. Always use common sense and good judgment.

Personal Protective Equipment (PPE)

Always use approved protective equipment. Operators and others in the working area must wear protective equipment, including at a minimum:

• Protective helmet
• Hearing protection
• Impact-resistant eye protection with side protection
• Respiratory protection (when appropriate)
• Protective gloves
• Proper protective boots
• Appropriate work overalls or similar clothing (not loose-fitting) that covers arms and legs.

Drugs, Alcohol or Medication

WARNING: Drugs, alcohol, or medication may impair judgment and concentration, leading to severe accidents or death. Never use the machine when tired or under the influence. No person under the influence may operate the machine.

Installation, Precautions

DANGER: Whipping Air Hose

A loose compressed air hose can cause injury or death. To reduce this risk:

• Check compressed air hoses and connections for damage; replace if necessary.
• Ensure all compressed air connections are properly attached.
• Never carry a pneumatic machine by the air hose.
• Never attempt to disconnect a pressurized hose. Switch off air at the compressor and bleed the machine via the start/stop device.
• Do not use quick disconnect couplings at the tool inlet. Use hardened steel threaded hose fittings.
• When using universal twist couplings, use lock pins and whipcheck safety cables to prevent hose failure.
• Never point a compressed air hose at yourself or others. Do not use compressed air to blow dust from clothes.

Ejected Insertion Tool

WARNING: If the tool retainer is not locked, the insertion tool can be ejected with force, causing injury. Never start the machine while changing the insertion tool. Before changing tools, stop the machine, switch off the power supply, and bleed the machine.

• Never point the insertion tool at yourself or others.
• Ensure the insertion tool is fully inserted and the retainer is locked before starting.
• Check the locking function by pulling the tool outwards forcefully.

Moving or Slipping Insertion Tool

WARNING: Incorrect insertion tool dimensions can lead to the tool slipping out, causing severe injury. Check the tool shank length and dimensions. Never use a tool without a collar.

Operation, Precautions

DANGER: Explosion Hazard

A warm insertion tool contacting explosives can cause an explosion. Sparks and ignition can occur during operation with certain materials. Explosions can lead to severe injury or death.

• Never operate in explosive environments.
• Never use near flammable materials, fumes, or dust.
• Ensure no undetected sources of gas or explosives are present.
• Never drill in an old hole.

WARNING: Unexpected Movements

The inserted tool is exposed to heavy strains and may break. Sudden movements can cause injury. Maintain a stable position with feet shoulder-width apart. Always inspect equipment before use. Ensure handles are clean and free of grease/oil. Keep feet away from the inserted tool. Stand firmly and hold the machine with both hands. Never drill in an old hole. Never start the machine on the ground. Never 'ride' the machine. Never strike or abuse the equipment. Check insertion tools regularly for wear or damage. Pay attention to your work.

WARNING: Stalling Hazard

If the insertion tool gets caught, the machine can rotate unexpectedly, causing serious injury or death. Stand firmly and hold the machine with both hands. Ensure handles are clean and free of grease/oil. Never drill in an old hole.

WARNING: Trapping Hazard

Neckwear, hair, gloves, and clothes can get caught by the rotating tool, causing choking, scalping, lacerations, or death. To reduce risk:

• Never grab or touch a rotating drill steel.
• Avoid wearing clothing, neckwear, or gloves that may get caught.
• Cover long hair with a hair net.

WARNING: Dust and Fume Hazard

Dusts and fumes can cause serious and permanent respiratory disease, illness, or other bodily injury, including cancer and birth defects. Some substances include crystalline silica, cement, arsenic, chromium, and lead.

• Perform site-specific risk assessments for dust and fumes.
• Use engineering controls (e.g., ventilation, water sprays) to minimize dust and fumes.
• Wear, maintain, and use respiratory protection as instructed and required by regulations.
• Work in a well-ventilated area.
• Direct exhaust away from dust.
• Operate and maintain the machine as recommended.
• Select, maintain, and replace consumables/tools as recommended.
• Wear washable or disposable protective clothes and shower before leaving the worksite.
• Avoid eating, drinking, and smoking in dusty areas.
• Wash hands and face thoroughly after exposure and before eating, drinking, or contacting others.
• Comply with all applicable laws and regulations.
• Participate in air monitoring, medical examinations, and training programs.
• Work with your employer to reduce dust and fume exposure.
• Clean the machine thoroughly before maintenance.

WARNING: Projectiles

Failure of the workpiece, accessories, or machine can generate high-velocity projectiles. Use approved PPE, including a safety helmet and impact-resistant eye protection. Ensure no unauthorized persons are in the working zone. Keep the workplace clear of foreign objects. Ensure the workpiece is securely fixed.

WARNING: Splinters Hazard

Using the insertion tool as a hand struck tool can result in splinters. Never use it as a hand struck tool; they are designed for machine use.

WARNING: Slipping, Tripping and Falling Hazards

Risk of slipping, tripping, or falling can cause injury. Ensure hoses and objects are not in the way. Maintain a stable position with feet apart and balanced body weight.

WARNING: Motion Hazards

Discomfort in hands, arms, shoulders, neck, or other body parts may occur. Adopt a comfortable posture, maintain secure footing, and avoid awkward positions. Changing posture during extended tasks can help. Consult a health professional for persistent symptoms.

WARNING: Vibration Hazards

Exposure to vibration can cause injury to fingers, hands, wrists, arms, shoulders, nerves, and blood supply. Symptoms may include numbness, stiffness, pain, weakened grip, or skin whitening. Stop operating, inform your employer, and seek medical attention if symptoms occur. Operate and maintain the machine as recommended. Use minimum hand grip for control. If the machine has vibration-absorbing handles, keep them centered. Avoid other body contact with the machine. Ensure the inserted tool is well-maintained, not worn out, and of the proper size. Immediately stop working if the machine vibrates strongly. Find and remove the cause. Never grab or touch the inserted tool while using the machine.

WARNING: Noise Hazard

High noise levels can cause permanent hearing loss and tinnitus. Perform risk assessments and implement controls. Operate and maintain the machine as recommended. Select, maintain, and replace insertion tools as recommended. Check muffler condition. Always use hearing protection. Use damping material to prevent work pieces from 'ringing'.

Electrical Hazard

DANGER: The machine is not electrically insulated. Contact with electricity can cause serious injury or death. Never operate near electric wires or other sources of electricity. Ensure no concealed wires are present in the working area.

Concealed Object Hazard

WARNING: Concealed wires and pipes can cause serious injury. Check material composition before operating. Watch for concealed cables and pipes (electricity, telephone, water, gas, sewage). If a concealed object is hit, switch off the machine immediately. Ensure no danger before continuing.

Involuntary Start

WARNING: Involuntary start can cause injury. Keep hands away from the start/stop device until ready to start. Learn how to switch off in an emergency. Stop the machine immediately in case of power supply interruption. When fitting/removing tools, switch off air supply, bleed the machine, and disconnect from power.

Maintenance, Precautions

WARNING: Machine Modification

Modifications can cause injury. Never modify the machine. Use only original parts and accessories. Change damaged parts immediately. Replace worn components promptly.

CAUTION: Hot Working Tool

The working tool tip can become hot and sharp. Touching it can cause burns and cuts. Never touch a hot or sharp tool. Wait for it to cool before maintenance.

WARNING: Working Tool Hazards

Accidental engagement of the start/stop device during maintenance can cause serious injuries. Never inspect, clean, install, or remove tools while the power source is connected.

Overview

To reduce the risk of serious injury or death, read the Safety instructions section before operating the machine.

Design and Function

CP 0009 and CP 0014 are combined drilling and breaking machines, designed for horizontal and vertical use.

• CP 0009 has a quick-change retainer and right-hand rotation. It can be adapted for drilling or breaking by changing the insertion tool or activating the rotation release (depending on model). Uses include drilling, chipping, or chasing in concrete or brick.
• CP 0014 has a spring-type retainer and right-hand rotation. It can be adapted for drilling or breaking by activating the rotation release. Examples of use include drilling in granite, concrete, limestone, or brick, or chipping/chasing in concrete or brick.

Refer to the spare parts list for the correct insertion tool.

Main Parts

Diagrams showing the main parts of CP 0009 and CP 0014 are provided, with labels for:

• A. Handle
• B. Air inlet nipple
• C. Tool retainer
• D. Muffler
• E. Start and stop device
• F. Lubricator
• G. Rotation release
• H. Side bolt

Labels

The machine is fitted with labels containing important safety and maintenance information. Labels must be kept legible. New labels can be ordered from the spare parts list.

Installation

Unpacking the Drill

Before first use, remove all plastic guards from the hose nipples.

Lubricate

After unpacking and installing, pour a liberal amount of lubrication oil into the air connection.

Hoses and Connections

Diagrams show connections for compressed air source, water separator (optional), and oiler (optional).

• Use a maximum 10 feet (3 meter) compressed air hose between the oiler and the machine.
• Ensure correct operating pressure: 87 psig (6 bar (e)). Maximum permissible air pressure is 90 psig (6.2 bar (e)).
• Blow impurities out of the compressed air hose before connecting.
• Select correct hose dimension and length. For hoses up to 100 feet (30 meters), use a minimum 3/4 in. (19mm) internal diameter. For 100-330 feet (30-100 meters), use a minimum 1 in. (25 mm) internal diameter.

Methods to Prevent Freezing

Ice formation in the muffler can occur at ambient temperatures of 32-50 °F (0–10°C) with high humidity. Use a water separator to counteract this risk. Ensure the hose is short enough to prevent freezing before the water separator.

Connecting a Water Separator

The air hose length between the compressor and water separator should allow water vapor to cool and condense in the hose before reaching the separator. If ambient temperature is below 32 °F (0 °C), the hose must be short enough to prevent freezing.

Lubrication

Lubricant is crucial for machine function and service life. Indications of proper lubrication include oil mist in exhaust air and slight oil traces on the drill or adapter shank. Excessive lubrication can cause starting problems or uneven performance.

• Check and fill the built-in oiler regularly.
• Use of an air line oiler is recommended for a constant lubricant supply.
• Recommended Lubricant: Rockdrill oil with a viscosity of 100-150 SUS at 100°F (ISO VG 22–32).

CP 0009 Lubrication: Daily before use and every four hours, remove plug (A) and saturate the felt, then fill the oil receiver with recommended oil.

CP 0014 Lubrication: Daily before use and every four hours, remove plug (B) and fill the oil receiver with recommended oil.

Insertion Tool

CAUTION: Hot Working Tool

The working tool tip can become hot and sharp. Touching it can cause burns and cuts. Never touch a hot or sharp tool. Wait for it to cool before maintenance.

Selecting the Right Insertion Tool

Selecting the correct insertion tool is vital for proper machine function and to avoid damage. Use high-quality tools. Recommended insertion tools are listed in the machine's spare parts list.

WARNING: Vibration Hazard

Using incorrect or worn tools increases task time and vibration exposure. Ensure the inserted tool is well-maintained, not worn out, and of the proper size. Always use a sharp tool for efficiency.

NOTICE: Never cool a hot insertion tool in water; it can result in brittleness and early failure.

WARNING: Ejected Insertion Tool

If the tool retainer is not locked, the insertion tool can be ejected with force, causing personal injury. Before changing tools, stop the machine, switch off the compressed air supply, and bleed the machine by activating the start and stop device.

Before Fitting the Insertion Tool

Check that the tool shank is the correct size and length for the chuck. Ensure the shank is clean and the tool is in good condition. Chipped, rounded, or out-of-square shanks operate inefficiently and can cause premature piston failure.

• A dull drill steel slows drilling speed and overstrains the mechanism. Ensure the new steel is the correct size.
• Check that the flushing hole in the drill steel is not blocked.
• NOTICE: If burrs are raised around the ball slots in the shank, polish them smooth for easier entry/removal and efficient chuck operation.

Fitting the Insertion Tool

CP 0009: Pull the tool retainer backwards, insert the tool, then release the retainer. Check lock function by pulling the tool outwards.

CP 0014: Push the tool retainer upwards, insert the tool, then push the retainer back to lock. Insert the insertion tool in the chuck.

Operation

Preparations Before Starting

Check the Equipment

• Ensure all equipment is in good condition.
• Check the impact surface of the insertion tool shank for wear.
• Ensure air inlet and exhaust ports are free from obstructions.
• Check that the flushing hole in the drill steel is not blocked and that flushing air flows through.
• Ensure fittings are tight and leak-proof.

DANGER: Whipping Air Hose

Check compressed air hose and connections for damage. Ensure all connections are properly attached.

Blow Out the Air Hose

Every day before use, blow out the air hose to clear dirt and moisture.

Fill the Lubricator with Oil

Ensure the chuck and insertion tool shank are always covered with a film of oil.

Start and Stop

WARNING: Involuntary Start

Keep hands away from the start/stop device until ready to start. Learn how to switch off in an emergency. Stop the machine immediately in case of power supply interruption.

CP 0014 & CP 0009 Start/Stop: Start by squeezing the trigger while holding the handle firmly. Stop by releasing the trigger.

Starting a Cut

• Stand in a stable position with feet well away from the inserted tool.
• Press the machine against the working surface before starting.
• Start collaring at a distance from the edge that allows breaking the material without levering.
• Never try to break off too large pieces. Adjust the breaking distance (A) so the inserted tool does not get stuck.

Breaking and Drilling

• Use protective shoes, gloves, helmet, ear protectors, and impact-resistant eye protection with side protection.
• Avoid working in extremely hard materials (e.g., granite, reinforcing iron) that cause substantial vibrations.
• Check regularly that the machine is well lubricated.
• When the machine is lifted, the start and stop device must not be activated.
• Avoid idling, operating without an insertion tool, or operating with an uplifted machine.
• Stand firmly and hold the machine with both hands.
• Hold the inserted tool firmly against the work surface before starting.
• Let the machine do the work; do not press too hard.

When Taking a Break

• During breaks, place the machine so it cannot be unintentionally started.
• For longer breaks or when leaving the workplace, switch off the power supply and bleed the machine by activating the start and stop device.

Maintenance

Regular maintenance ensures continued safe and efficient use. Follow maintenance instructions carefully.

• Before maintenance, clean the machine to avoid exposure to hazardous substances (see "Dust and fume hazard").
• Use only authorized parts. Damage or malfunction from unauthorized parts is not covered by warranty or product liability.
• When cleaning mechanical parts with solvent, comply with health and safety regulations and ensure adequate ventilation.
• For major service, contact the nearest authorized workshop.
• After service, check that vibration levels are normal. If not, contact the nearest authorized workshop.

Every Day

Before maintenance or changing insertion tools, switch off the air supply, bleed the machine, and disconnect the air hose.

• Clean and inspect the machine and its functions daily.
• Conduct a general inspection for leaks and damage.
• Check that the air inlet nipple is tightened and the claw coupling is free from damage.
• Check retainer function; ensure it locks the insertion tool.
• Change damaged parts immediately.
• Replace worn components promptly.
• Check side bolts for tightness.
• Check the muffler for damage.

Periodic Maintenance

After approximately 100 operating hours or three times a year, the machine must be dismantled, and all parts cleaned and checked. This work must be performed by authorized, trained staff.

Tightening Torques

Assembly

When assembling the machine, be aware of the following:

• Place the rotation release shifter plunger (A) in the fronthead (B) before assembling the chuck sleeve (C).
• Ensure the straight spline on the piston (D) engages the straight spline on the chuck sleeve (C), and the spiral spline on the piston (D) engages the spiral spline of the ratchet ring (E).
• Assemble the ratchet ring (E) in the fronthead (B) so that the flats of the ratchet teeth engage the end of the pawls (F).
• Tighten thru bolts evenly to prevent binding. After tightening, rotate the chuck manually to ensure rotation is free.

Storage

• Clean the machine properly before storage to avoid hazardous substances. See "Dust and fume hazard".
• Pour approximately 1/2 oz (5 cl) of oil directly into the air inlet nipple, connect the machine to the compressed air supply, and start it for a few seconds.
• Always store the machine in a dry place.

Disposal

Used machines must be treated and disposed of in a way that maximizes recycling and minimizes environmental impact, in accordance with local regulations.

Technical Data

Machine Data

A table lists the specifications for various models including Type, Shank dimension, Weight, Piston bore, Stroke length, Overall length, Air consumption, and Impact rate.

Noise and Vibration Declaration Statement

Guaranteed sound power level Lw according to EN ISO 3744 (directive 2000/14/EC). Sound pressure level Lp according to EN ISO 11203. Vibration value A and uncertainty B determined according to EN ISO 28927-10.

These declared values are obtained by laboratory type testing and are suitable for comparison with other tools. They are not suitable for risk assessments, as actual exposure values may be higher and depend on usage, material, exposure time, user condition, and machine condition.

Construction Tools PC AB is not liable for consequences of using declared values instead of actual exposure values in risk assessments. This tool may cause hand-arm vibration syndrome if not managed adequately. An EU guide to managing hand-arm vibration is available at http://www.humanvibration.com/humanvibration/EU/VIBGUIDE.html.

A program of health surveillance is recommended to detect early symptoms related to vibration exposure, allowing for modification of management procedures.

Noise and Vibration Data

A table provides Noise (Sound pressure Lp, Sound power Lw) and Vibration (A, B) declared values for different models and operations (breaking/drilling).

EC Declaration of Conformity

EC Declaration of Conformity (EC Directive 2006/42/EC)

Construction Tools PC AB declares that the handheld rotary hammers listed below conform to the provisions of EC Directive 2006/42/EC (Machinery Directive).

Harmonised standards applied: EN ISO 11148-4.

Technical Documentation authorised representative:
Per Forsberg
Construction Tools PC AB
Dragonvägen 2
Kalmar

Vice president Design and Development:
Erik Sigfridsson

Manufacturer:
Construction Tools PC AB
Box 703
391 27 Kalmar
Sweden

Place and date: Kalmar, 2012-06-30