AcraDyne 9000-Series Fixtured Nutrunner with Fan Kit
Model Numbers: AEF4A996500B, AEF4A998100B
Product Overview and Diagram Description
This document details the components and assembly of the AcraDyne 9000-Series Fixtured Nutrunner, equipped with a fan kit. The primary diagram provides an exploded view illustrating the arrangement of various parts, with numerical callouts referencing specific components listed in the accompanying parts table. The assembly consists of a gearbox, motor, fan housing, transducer wire, tool connector, and various fasteners and seals. The diagrams also show dimensional data for the overall unit and specific features like the reaction bar geometry.
Parts List
| Item No. | Part Number | Description | Qty. |
|---|---|---|---|
| 1 | 31452 | TOOL MODEL GEARBOX ASM. | 1 |
| 2 | 28114 | SCREW PHP 4-40 X 3/16 18-8 SS | 2 |
| 3 | 28115 | STANDOFF M-F,4-40x1/4,3/16 HEX, SS | 2 |
| 4 | 25573 | SCREW, BHSC 10-32 X.50, STAINLESS STEEL, BLACK OXIDE | 7 |
| 5 | 25574 | TOOL CONNECTOR/HANDLE ADAPTER PLATE | 4 |
| 6 | 32286 | TRANSDUCER WIRE COVER, 8100 Nm | 4 |
| 7 | 31535 | SCREW, 6-32x1/4 BUTTON SOC CAP | 1 |
| 8 | 31520 | TOOL CONNECTOR ASSEMBLY, 17,000Nm | 1 |
| 9 | 20532 | LIGHTPIPE, LED, PANEL MOUNT, CONVEX, .250" LENGTH | 4 |
| 10 | 31411 | FAN HOUSING, 80mm X 38mm FAN, 12,000Nm TOOL | 8 |
| 11 | 31496 | SCREW, BHSC 10-32 X 5/8, STEEL, BLACK OXIDE | 1 |
| 12 | 30298 | SCREW, SHC 10-32 X 1-3/8, STEEL, BLACK OXIDE | 4 |
| 13 | 31621 | SCREW, BHSC, 1/4-20 X 1, STEEL, BLACK OXIDE | 4 |
| 14 | 31647 | GEAR BOX ASM. | 4 |
| 15 | SEE CHART 1 | SAFETY LABEL | |
| 16 | 22141 | LABEL, MODEL, SERIAL NUMBER AND DESCRIPTION | 1 |
| 17 | 31317 | TID BOARD, POPULATED W/AMP | 1 |
| 18 | 27727 | O-RING, 70 DURO BUNA N, -042 | 1 |
| 19 | 27953 | SCREW, BHSC 6-32 X.188, 18-8 SS | 1 |
| 20 | 26319 | TID BOARD WIRE INSULATOR | 3 |
| 21 | 29336 | STANDOFF, M-F,4-40 X 1/8, SS | 1 |
| 22 | 29337 | CONNECTOR, 2 POS, MALE PINS, MOLEX 70107-0001 | 3 |
| 23 | 30734 | CONNECTOR CRIMP TERMINAL, MALE | 1 |
| 24 | 30738 | GEAR CASE COVER | 2 |
| 25 | 26636 | SCREW, SHC 4-40X.625, STEEL, BLACK OXIDE | 1 |
| 26 | 28511 | ADAPTER, MOTOR TO CLUTCH | 2 |
| 27 | 31509 | O-RING 3" ID | 1 |
| 28 | 27714 | PLUG 5/16" | 1 |
| 29 | 26525 | SCREW, BHSC, 10-32 X 1/2, TORX HEAD, NYLON PELL-IT, STEEL | 1 |
| 30 | 29284 | HANDLE FILLER PLATE | 6 |
| 31 | 31613 | MALE RECEPTACLE CABLE ASSY, 3-PIN, 6.56FT, 2-PIN CONNECTOR | 1 |
| 32 | 31417 | CHOOSE REACTION BAR | 1 |
| 33 | 26899 | RETAINING RING, SPIRAL, Ø3.833 X Ø3.293 X .111 | 1 |
| 34 | 26436 | KAPTON TAPE, 1/2" | 1 |
| 35 | 24263 | CLEAR SILICON, RTV 108 | A/R |
| 36 | 24177 | (4) LINE MALE/FEMALE JUMPER ASM. | A/R |
| 37 | 28211 | CABLE ASM., I/O ADAPTOR TO 3-SKT FEMALE CONN. | 1 |
Assembly and Installation Notes
Key assembly procedures and specifications include:
- Loctite Applications:
- Loctite 222 (Purple) for specific fasteners, tightened to 1.0 Nm (9 in-lbs).
- Loctite 243 (Blue) for various fasteners, with torque specifications ranging from 2.8 Nm (25 in-lbs) to 11.3 Nm (100 in-lbs).
- No Loctite required for certain fasteners, tightened to 0.6 Nm (5 in-lbs).
- Lubrication:
- Gears & Splines: Lubricate with Dow Corning Molykote BR2 Plus grease.
- Bearings: Lubricate with Chevron SRI Grease.
- O-rings: Lubricate with O-ring lube.
- Wire Crimping: Specific instructions for fan connector crimping are provided, including wire routing and connection to the TID board.
- Torque Specifications: Various torque values are specified for different fasteners, ensuring proper assembly and component integrity.
- Sealing: Silicon (RTV 108) is used for sealing openings and O-rings.
Dimensional Data
Key dimensions for the Fixtured Nutrunner with Fan Kit include:
- Overall length approximately 19.20 inches (487.6 mm).
- Overall width approximately 4.81 inches (122.3 mm).
- Drive size: 1-1/2" Square Drive.
- Reaction bar geometry varies depending on the chosen reaction bar.
