Motorola Solutions ACE1000 Remote Terminal Unit
Process Automation and Data Communication - Simplified
Overview
Whether there is a leaking pipe or a damaged power grid breaker miles away from your control center, you need to know about it as soon as possible. The sooner you get the information, the faster you can fix the problem and avoid negative consequences.
The Industrial Internet of Things (IIoT) offers new opportunities to enhance operations across manufacturing, energy, agriculture, transportation, water utilities, and other critical infrastructure sectors. It can improve the way data is collected, analyzed, and shared in real-time to help organizations make better decisions. IIoT also enables machines and equipment to identify and correct potential failures before they become catastrophic, and allows objects to operate autonomously while being monitored remotely. The ACE1000 provides an easy-to-deploy IIoT solution to monitor and control systems from remote locations.
The versatile ACE1000 delivers the data communication and processing needed for a diverse set of applications without requiring a complete replacement of current operational technologies. This compact and versatile Remote Terminal Unit (RTU) facilitates higher productivity and safety quickly and easily. Additionally, the web-based ACELogic tool allows for the quick and easy building of data-driven logical applications with a smooth and intuitive user interface.
Key Benefits
- Easy to configure, install, and maintain with a simplified web-based management tool.
- Interoperability across a variety of communication media and systems.
- Linux OS for greater application flexibility.
- Large capacity memory for long-term data storage.
- Green performance with low-power and sleep modes.
- ACELogic is a rule-based logic tool that allows easy programming of local automated operations for the ACE1000 RTU and its connected devices.
Intelligence Simplified
Complicated control processes can be time-consuming and difficult to track. The ACE1000 automates processes such as multiple high-speed control loops, event capture, and data storage, reducing the need for manual intervention.
The ACE1000's Linux OS allows for simplified programming, enabling systems to be adapted to existing applications or built from the ground up without the typical complexity of SCADA systems. It connects to operational technologies seamlessly and transmits information efficiently using extensive common data protocol support combined with the enhanced MDLC protocol.
Accelerate Application Development
The ACELogic tool offers a user-friendly interface for quickly and easily designing, creating, and deploying customized logic applications for automated operations across connected devices, including sensors and actuators managed by the ACE1000 RTU. This tool significantly speeds up development, accelerates time to market, and frees up resources. Its intuitive interface allows users to create applications based on "when this happens, do this" logic. For example, when a tank reaches 100% capacity, the supply valve can be closed automatically. This level of automation streamlines operations and provides greater control with fewer resources.
Communicate Effortlessly
The ACE1000's unique communication capabilities allow systems to transmit valuable data over various media, including analog/digital two-way radio, dial-up modem, point-to-point microwave, 3G/4G (public or private), and Ethernet, simultaneously. Expandable memory also provides local data storage for backup purposes.
The ACE1000 supports RTU-central and RTU-RTU communications, along with advanced networking abilities. This allows data to be passed between RTUs without requiring additional repeaters or expensive antennas, offering flexibility to customize systems cost-effectively.
Seamless Configuration
The ACE1000 is easy to install within existing, multi-vendor networks or as a new system. User-friendly configuration tools allow for the setup of the entire system, rather than individual units, enabling quick deployment with less time, manpower, and money. Sites can also be supported remotely through a single gateway, reducing the need for site visits.
Rugged and Ready for the Field
Data and equipment are kept safe and secure. The ACE1000 RTU is designed to withstand harsh conditions, unlike typical programmable logic controllers (PLCs) built for factory floors. It meets rugged specifications for temperature, altitude, and humidity, making it suitable for environments like offshore drilling platforms or Arctic power stations.
The ACE1000 also offers low-power and sleep mode options for operation on solar power in remote locations. Process automation improves efficiency and plant safety, ensuring important tasks are completed on time, freeing up employees for other duties and streamlining facility operations.
Key Features
- Motorola Radio Support (ASTRO 25 Digital, MOTOTRBO Digital, Dimetra)
- ACELogic Tool (via WEB Browser)
- RTC Back-up Battery
- 256 MB of FLASH Memory
- IECEx/ATEX - EXnA IIC T4 (Cat 3/Zone 2)*
- 256 MB of RAM Memory
- 9-30 VDC Input Voltage Range
- Sleep/Low-power Mode
- 3rd Party Modem Support
*w/o radio, in ATEX approved enclosure
Optional Features
- Din Wall Mounting Bar
Visual Descriptions
Image 1: Industrial landscape featuring large cooling towers and electrical transmission towers, symbolizing critical infrastructure and power management.
Image 2: The ACE1000 Remote Terminal Unit with its cover removed, revealing internal electronic components and modular connections.
Image 3: The ACE1000 Remote Terminal Unit with its protective covers attached, showing its external casing and ports.
Image 4: A screenshot of the ACELogic Tool interface, displaying a graphical representation of logical connections and parameters for system configuration.
General Specifications
Parameter | Value |
---|---|
Operating Temperature | -40 °C to +70 °C (excluding radios) |
Storage Temperature | -55 °C to +85 °C (excluding radios) |
Operating Humidity | 5% to 95% RH @ 50 °C |
Operating Altitude | -400 meters to +4000 meters |
Dimensions | 2.95 in. (w) x 6.3 in. (h) x 4.4 in. (d) |
Weight | 450 grams (without expansions) |
Wall Mount Option | Yes (using DIN rail) |
Construction | Modular |
Power Consumption: Typical Runtime | ~170mA at 12v |
Power Consumption: Power Saving Mode | 65mA at 12v |
Power Consumption: Sleep Mode | ~5.5mA at 12v |
RTC Back-up Battery: Type | Coin Rechargeable Battery (30 days) |
RTC Back-up Battery: Temperature | -40 °C to +70 °C |
AUX Power Connector: 1 AUX Power Output Port | 5v, 7.5v, 9.5v, 12v, V-IN (on plug-in) V-AUX <> V-IN |
SDIO Card | Up to 32 GB |
UART | Yes |
USB HOST | Yes |
USB OTG | Yes |
USB Device | Shared with USB OTG |
LAN Port (10/100Mbps) | Yes |
Inputs/Outputs (I/Os)
Category | Details |
---|---|
I/Os: CPU I/Os | 3DI + 1DO |
I/Os: Two I/O Expansion Types | 12DI + 8AI (isolated) 8DO + 2AO (isolated) |
Performances: DI Fast Counter | 2 kHz For All Inputs |
Performances: DI Time Tagging | No |
Performances: DI Event Capture | ~100 msec |
Performances: DO Control | ~100 msec (w/out relay delay) |
CPU & Power Management
Parameter | Value |
---|---|
Processor | Sitara CPU (Cortex-A8) |
Clock | 300 MHz |
OS | Linux |
Memory: Flash | 256 MB, 32 MB for User |
Memory: RAM | 256 MB, 16 MB for User |
RTC | YES |
Ports: RS232/RS485 | Up to 1 port on CPU board (shared with RS485) (<115.2Kbps) Non-Isolated |
Ports: RS232 Only | 2 ports on plug-in board (<115.2Kbps) Isolated |
Ports: Ethernet | 1 port on CPU board 10/100MB |
POWER MANAGEMENT: Modes | Disabled Run Mode Idle Sleep Mode Low Power Sleep Mode (CPU is off) |
POWER MANAGEMENT: Wake-Up Triggers | 3 Assigned DIs (CPU Board) Manual Push-Button Real-Time Clock C App |
POWER MANAGEMENT: Voltage Management | Power up occurs if the voltage is in range, or else a safe power down is performed automatically when voltage is too low. The unit returns to its previous mode (run or idle sleep) when input power returns to predefined value. |
POWER MANAGEMENT: Power Voltage Reduced/Disabled¹ | Radio/Auxiliary Power Supply External I/Os Piggyback (All Components, or each serial port) Serial Main Board Ports USB HOST USB OTG Wire LAN Wireless LAN |
¹ This is statically configured (not via C App) and cannot be changed without a reboot to the ACE1000
Software
Category | Details |
---|---|
SW Tool: Mixed System | Configuration - STS Tools SW Download - Web Interface Diag/ErrorLogger/Partial Field View HW test - Yes |
SW Tool: ACE1000 Only System | Configuration/Monitoring - Web Interface HW Test - Yes |
MDLC Networking: Networking | Only in Mixed Systems |
MDLC Networking: Direct Link | Yes |
MDLC Networking: Central to RTU | Yes - Built in Application |
MDLC Networking: RTU Burst Reporting | Yes - Built in Application |
MDLC Networking: RTU - RTU Communication | Mixed System - Yes |
MDLC Store and Forward | ACE1000 Only System - Via C App. |
Broadcast Sending (RTU-RTU) | Mixed System - Yes ACE1000 Only System - No |
Failsafe Mechanism | Mixed System - Yes ACE1000 Only System - Via C App. |
Error Logger | Yes |
HW Test | Yes |
HW Diag and Calibration | Local (via CLI), not remote 1) Digital Input Test Loop 2) CPU Battery Level 3) Enhanced Power Management Test |
User Programming | 1) Rule-based easy programming 2) C + Linux Functionality 3) IEC61131-3 with External Communication Interface |
Security | MDLC password, Authentication Login, Firewall, HTTPS, SFTP, SSH |
Protocols | MDLC, DNP3, MODBUS over RS232/ RS485/IP |
Time Synchronization | MDLC Time Sync (20 mS resolution with password) |
Set Date/Time | Yes (with Time Zone and Daylight-Savings) |
Table Monitoring Utility | Mixed System - No ACE1000 Only System - Yes |
Network Configuration Utility | No |
Services | DNS - Yes DHCP - Yes - Slave |
LED Indications
Category | Details |
---|---|
LEDS: Main CPU | 4 General Function LEDs |
LEDS: Input/Output | 4 General Function LEDs + 24 I/O LEDs |
LEDS: CPU | Power (physical indication) ERR (physical indication, detailed error can be seen in error logger) LOAD (UI Indication) CONF (UI Indication) APPL (UI Indication) MON (UI Indication) RST Process (Indication on the PWR Lead) |
Ports | Tx/Rx on main RS232 (dedicated physical LED) Tx/Rx on Piggyback RS232 (UI Indication) |
Main I/Os | Main DIs (represent on one of the 4 main board LEDS) Main DO (represent on one of the 4 main board LEDS) |
Expansion I/Os Modules | DI DO Input Card: 12 DI/8AI Output Card: 8 DO/2AO AI: Range/Out of Range, Current/ Voltage (UI Indication, Automatic) Calibrated (UI Indication) AO: On/Off (physical Indication), Current/Voltage (UI, Manual Calibration) |
LEDs Tests | Yes |
CPU Fail | Indication there is a fault on the fault LED |
Infrastructure
Connectivity | Status |
---|---|
MDLC via Ethernet | Yes |
MDLC via Terminal Server (SLIP) | Yes |
MDLC over ASTRO 25 7.XX (IV&D) | Yes |
MDLC over Dimetra | Yes |
MDLC over Null Modem | Yes |
MDLC over GPRS | Yes |
MDLC over Standard (line) Modem | Yes |
MDLC over Digital MOTOTRBO | Yes |
MDLC over IP Site Paging | Yes |
MDLC over IP | Yes |