Commercial Countertop Griddles, Charbroilers, & Ranges

Base Models:

#177CAG15TG, 177CAG24TG, 177CAG36TG, 177CAG48TG, 177CAG60TG, 177CAG15MG, 177CAG24MG, 177CAG36MG, 177CAG48MG, 177CAG60MG, 177CAG24RC, 177CAG36RC, 177CAG48RC, 177CAGR212, 177CAGR424, 177CAGR636

Note: Please read the manual thoroughly prior to equipment set-up, operation, and maintenance.

www.AvantcoEquipment.com

Table of Contents

• Safety Information
• Assembly and Installation
• Clearances, Gas Standards and Codes
• Gas Connection Instructions
• Gas Conversion Instructions
• Countertop Thermostatic Gas Griddle
• Countertop Manual Gas Griddle
• Countertop Radiant Gas Charbroiler
• Countertop Gas Hot Plate
• LGP Gas Installation at Low Pressure, Gas Leak Check
• First-Time Use, Product Ignition
• Cleaning
• Maintenance
• Technical Specifications
• Technical Data
• Parts List and Diagrams

Warning

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.

For Your Safety

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

Certifications:

• CULUS LISTED 5NS7
• UL EPH
• Conforms to: UL 197, UL Standard for Commercial Electric Cooking Appliances
• ANSI Z83.11-2016/CSA 1.8-2016, Gas Food Service Equipment;
• CSA CSA 1.8, 4th Ed., Issue Date: 2016-02-01

www.AvantcoEquipment.com

Safety

This manual contains important information regarding safe operation of your Avantco snack oven. Please read thoroughly before equipment setup, operation, or maintenance. Failure to comply with regular maintenance guidelines outlined in this manual may void the warranty!

• Please observe all local and national codes and ordinances.
• Installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1 (latest edition). In Canada, installation should conform to installation codes for gas burning appliances and equipment standard CAN/CGA-8149.1 or the propane installation code, CAN/CGA-8149.2, as applicable.
• Installation must be performed according to the manufacturer's instructions and by qualified and authorized persons.
• For repairs, contact an authorized service technician only and request original replacement parts.
• Before operating the product and whenever there is any doubt about its operation, the user has the duty to read and understand this manual in detail.
• Install the equipment in a place where there is sufficient physical space for perfect handling of the equipment.
• Never use your equipment without first installing it correctly.
• If any abnormalities in operation are observed when using the equipment, discontinue use, close the manual gas shut-off valve, and call an authorized service technician to correct the problem.
• Any unauthorized alterations and / or tampering is DANGEROUS and will void all warranties.
• Close the gas valve that powers the equipment and check that the knobs are in the closed position when not in use and before servicing and cleaning the product.
• Fully assemble all components before turning on the product.
• Use three or more people or a load lifting device to move and install.
• Do not soil, remove, or obstruct the identification labels.
• For proper operation of the appliance, do not obstruct the flow of gas and ventilation.
• When your product is in use, accessible parts can become hot, and children should be kept away.
• Ensure that children do not play with the equipment.
• Always check that the gas connections are correctly installed and have no malfunctions and no gas leaks.
• Carefully keep this manual for future reference.
• Failure to follow the instructions in the consumer manual for product installation conditions will void your warranty.
• Never use the equipment if it is damaged or not working properly.
• Water or oil may make the floor slippery and dangerous. To avoid accidents, the floor must be dry and clean.

www.AvantcoEquipment.com

Assembly

• Do not repair or replace any part of the equipment unless specifically recommended in the manual.
• Clean the product daily after use using neutral detergent. Use abrasive materials only for work surface cleaning.
• Do not use the product to heat the environment.
• Do not use loose hanging garments, towels, or large cloths when using near the product as they may ignite.
• Prevent water, dirt, or dust from coming into contact with the equipment's mechanical and gas components.
• Use only kitchen utensils suitable for the product.
• Always use certified hoses and pressure regulators.
• The manufacturer reserves the right to modify, at any time and without prior notice, the contents of this manual.

Installation

Upon receipt of the equipment, make sure that the product is not defective. For assembly, verify first if the accessory kit has the following items: a gas pressure regulator, an instruction manual, the gas conversion, the gas conversion injectors and a lighter (wick). Position the product carefully and adjust the foot level.

The gas pressure regulator supplied with the equipment must be installed when the appliance is connected to the gas supply. Installation must comply with local codes or, in the absence of local codes, with the national combustible gas code.

Gas product supply piping must be at least 3/4" in diameter.

Adequate space must be left in front of the device for proper maintenance and operation.

Provisions should be incorporated into the kitchen design to ensure an adequate supply of fresh air and adequate clearance for combustion chamber overhead operations, for proper combustion and ventilation.

Important

Conversion, gas line connection, thermostat calibration, burners, manometer gas pressure adjustment, etc. are all part of the normal installation and will not be covered under warranty. If a warranty technician is called and the unit is installed incorrectly, the end user may be charged.

Proper installation of this gas appliance is the sole responsibility of the end user. It is the buyer's responsibility to determine if the installer is qualified in the installation procedures.

www.AvantcoEquipment.com

Clearances

The appliance area must be kept free and clear of all combustibles.

Rating Plate

Information on this plate includes the model, serial number, BTU/hour input of the burners, operating gas pressure in inches WC, and whether the appliance is orificed for natural or propane gas. When communicating with factory about a unit or requesting special parts or information, rating plate data is essential for proper identification.

Recommendations Before Installation

Before installing the gas supply system, observe the pipes and fittings, check the components for dirt and clean internally with compressed air to eliminate possible particles and prevent burners and valves from becoming clogged.

After cleaning, use thread sealant to connect the equipment to the gas network. For correct application, avoid concentrating the compound on the first two threads of the pipe, otherwise it may generate particles that will clog the system injectors.

Gas Standards & Codes

IMPORTANT

FAILURE TO INSTALL THE PRESSURE REGULATOR WILL VOID YOUR WARRANTY.

Installation of this appliance must be in accordance with local installation codes, including:

1. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any system pressure testing when this test pressure exceeds 1/2 PSI (3.45 kPa).
2. The appliance shall be isolated from the gas supply piping system by closing the manual shut-off valve during any pressure test of the gas supply piping system at test pressures equal to or less than 1/2 PSI (3.45 kPa).

www.AvantcoEquipment.com

Gas Connection

The gas inlet line size of this appliance is 3/4" NPT. For proper operation, the gas supply line must be the same size or larger. Gas line size should not be reduced at any point along the supply line.

Manual Shutoff Valve

A gas pressure regulator and a shut-off valve supplied by the technician shall be installed in the gas service line before the appliance is installed. Ensure shut off valve is in a physical location where it can be quickly reach in an emergency.

Gas Pressure Regulator

The gas pressure regulator (which accompanies the product) is of utmost importance for its operation and is indispensable. The pressure regulator must be installed in the product supply gas line (failure to install the pressure regulator will void the equipment warranty).

Regulators are supplied with 3/4" NPT connection ranges. The regulator is factory set by 102mmH2O (4” WC) water column gas pressure at connector (natural gas) and gas pressure at 254mmH2O (10" WC) connector for LPG gas operation.

Before connecting the regulator, check the supply line pressure in the product. This may not exceed the maximum pressure of 3.45kPa (1/2 PSI). If the gas supply line pressure is higher than indicated, use a pressure reducing regulator.

At the bottom of the regulator body there is a gas direction arrow to minimize installation error. This arrow should point to the device's direction of entry into the product.

The blue air vent cap on the top of the regulator is part of the regulator and should not be removed.

Diagram:

Direction of the arrow at the bottom of the regulator.

Air vent cap.

www.AvantcoEquipment.com

IMPORTANT

Visually check all inlet pipes supplied by the installer and / or blow them out using compressed air to clean out any dirt or debris (threads or other foreign matter) before installing a service line. These particles will clog the gas holes when gas pressure is applied. Compounds used in appliance pipe threaded joints shall be resistant to the action of GN and LPG gas and shall provide a gas tight seal to prevent leakage.

When installing the pressure regulator remember that it can support 1/2 PSI (3.45kPa).

When installing LPG, you have high source pressures ranging from 20 PSI (127.89kPa) to 100 PSI (689.48 kPa). If the LPG tank's high pressure gas line is directly connected to a unit without the proper reduction regulator, it will rupture the diaphragm in the valve, making it useless.

Any adjustment to the regulator should be done only by qualified and licensed personnel with the appropriate calibrated test equipment.

Connections must be made my a licensed and qualified contractor.

Gas Conversion Instructions

The products are produced for the use of natural gas (NG). Then check if the gas used in your region is compatible with the type of gas for which the product was manufactured. Otherwise, the product must be converted to be used in propane gas (LPG).

IMPORTANT

TO PERFORM GAS CONVERSION, A LICENSED AND QUALIFIED TECHNICIAN IS REQUIRED.

After converting the product gas, the pressure regulator must be converted by inverting the fitting under the regulator cover. This will require a reasonable amount of force. Do not remove the spring. When replacing the cover, make sure the insert of the socket is facing upwards in the middle of the spring as shown in the image on the side.

Then re-attach the pressure regulator to the gas inlet of the product and apply the "Warning” sticker for the gas to be used on the front of the unit for future reference.

Diagrams:

NATURAL GAS

GAS GLP

www.AvantcoEquipment.com

Countertop Thermostatic Gas Griddle

For conversion the following guidelines should be followed:

1. Close the manual gas valve and disconnect the product from the gas network, making sure that there is no leakage. Then remove the pressure regulator from the gas inlet on the product to make work easier.
2. Remove the manual gas griddle assembly (1) with the help of two or more people. For this, extreme care must be taken, as physical injuries or serious damage can occur.
3. Carefully pull the wire from the thermostat bulb that is fixed inside a support welded on the bottom of the plate until it is loose.
4. Remove the screws that secure the burners (3) to the rear support and pilot burner support (6) with the aid of the double screwdriver. Afterwards, remove the burners from the product.
5. Remove the burners injectors (4) with a 1/2" wrench.
6. In place of the removed gas injectors (4), place the new injectors that are included with the kit shipped with the product. But first apply some pipe sealant to the valve thread and then screw in the new injectors to the correct gas type.
7. Remove the pilot burner nut (7) to change the injector orifice that is inside the nut. The orifice for the exchange is included in the accessory kit.
8. After changing the gas injectors, reassemble your product. Return the burners to their original configuration, but now with the new injectors installed.
9. After repositioning the thermostat bulb inside the welded support at the bottom of the plate, fit the plate assembly back into the product. Replace the panel and secure it with the screws that were removed earlier.
10. The following image serves to help identify the components mentioned above.

Diagrams:

PILOT BURNER

BURNER INJECTOR

PILOT BURNER NUT

THERMOSTATIC VALVE

DETAIL A

SCALE 1:2

www.AvantcoEquipment.com

Countertop Manual Gas Griddle

For conversion the following guidelines should be followed:

1. Close the manual gas valve and disconnect the product from the gas network, making sure that there is no leakage. Then remove the pressure regulator from the gas inlet on the product to make work easier.
2. Remove the manual gas griddle assembly (1) with the help of two or more people. For this, extreme care must be taken, as physical injuries or serious damage can occur.
3. Remove the screws that secure the burners (2) to the rear support with the aid of the double screwdriver. Afterwards, remove the burners from the product.
4. Remove the injectors (3) with a 1/2” wrench.
5. In place of the removed gas injectors (3), place the new injectors that are included with the kit shipped with the product. But first apply some pipe sealant to the valve thread and then screw in the new injectors to the correct gas type.
6. Once the gas injectors (3) are changed, reassemble your product (4).

www.AvantcoEquipment.com

Countertop Radiant Gas Charbroiler

For conversion the following guidelines should be followed:

1. Close the manual gas valve and disconnect the product from the gas network, making sure that there is no leakage. Then remove the pressure regulator from the gas inlet on the product to make work easier.
2. Remove the waste drawer (1) and knobs (2) from the product and then remove the panel (3) by removing the two screws located at the bottom of the panel with the aid of a double screwdriver and detaching the upper panel fittings on the product.
3. Remove the removable grilles (9), the deflectors (8), and the welded structure set (7). For this, extreme care must be taken, as physical injuries or serious damage can occur.
4. To remove the distributor tube assembly, remove the screws that secure the distributor tube assembly (4) to the front support with the aid of a double screwdriver.
5. Remove the injectors (5) with a 1/2" wrench.
6. In place of the removed gas injectors, place the new injectors that are included with the kit shipped with the product. But first apply some pipe sealant to the valve thread and then screw in the new injectors to the correct gas type.
7. Once the gas injectors are changed, reassemble your product (6).

www.AvantcoEquipment.com

Countertop Gas Hot Plate

For conversion the following guidelines should be followed:

1. Close the manual gas valve and disconnect the product from the gas network, making sure that there is no leakage. Then remove the pressure regulator from the gas inlet on the product to make work easier.
2. Remove grills (1) and burners (2).
3. Remove the injectors (3) with a 1/2" wrench.
4. In place of the removed gas injectors (3), place the new injectors that are included with the kit shipped with the product. But first apply some pipe sealant to the valve thread and then screw-in the new injectors to the correct gas type.
5. Once the gas injectors (3) are changed, reassemble your product (4).

www.AvantcoEquipment.com

LGP Gas Installation at Low Pressure

To use the product with LPG gas at low pressure, it is necessary that the product is checked with the injector for use of LPG gas, if it is not with the appropriate injector, the gas conversion should be performed following the steps described in the gas conversion section.

The installation of low pressure LPG gas must be carried out in a gas station distant from the equipment used.

A first stage (first) regulating valve with an inlet of 7 kgf/cm2 and an outlet pressure of 1.2 kgf/cm2 is installed on site, placing copper or carbon steel piping as a gas conductor to the equipment seamless. Install at the end, next to the equipment a second 2° (second) stage valve with inlet pressure of 1.2 kgf/cm2 and outlet pressure of 2.8 kPa or 280mmc.a.H2O.

Using a certified hose, connect the valve directly to the pressure regulator at the gas inlet at the rear of the product, securing both ends with clamps to both the 2nd stage valve and the equipment.

Note: If in doubt, consult the legislation in force in your state / municipality.

Gas Leak Check

Before lighting the equipment and putting it into operation, check all gaskets on the gas supply line for leaks. For this, do not use any type of wrench to check for leaks; use a sudsy soap and water solution.

Follow the steps below for the correct procedure to power on:

1. Turn pilot valves to OFF position by turning adjusting screws clockwise.
2. Turn on the manual gas valve on the inlet side of the gas supply line.
3. Check for gas leaks at the flexible coupling or gas connector connection using a soap solution.
4. In moderation, spray or scrub the solution with soap on gas connections—active bubbling indicates the location of the gas leak.
5. If a gas leak is detected, turn off the manual gas valve at the inlet side of the gas line. Call your certified and licensed service technician.
6. If the equipment has no gas leak, continue with the equipment operating instructions.

www.AvantcoEquipment.com

First-Time Use

The sides and waste tray have a PVC film to protect against shock damage or rocking from transportation. Remove any plastics, straps, or protective film from the product before operating the equipment.

Countertop Gas Griddle, Thermostatic & Manual

To protect the equipment against possible moisture damage between fabrication and installation on site, the flat-tops are coated with a layer of vegetable shortening and brown paper.

In addition, you should remove grease and brown paper. Cleaning should be performed with the aid of a sponge, mild soap, and water in small amount.

After this procedure, turn the burners on and leave them on for about 15 minutes. This will cause all flat-top grill residue to be burned and eliminated. Only then will the equipment be ready for use.

Countertop Gas Radiant Charbroiler

To protect the equipment against possible moisture damage between manufacture and installation on site, the grills and baffle rails are coated with a layer of vegetable oil.

In addition, you should perform a cleaning with the help of a sponge, neutral soap, and water in small amounts. After this procedure, turn the burners on and leave them on for about 15 minutes,. This will cause all gas charbroiler residue to be burned and eliminated. Only then will the equipment be ready for use.

Countertop Gas Range

You should perform a cleaning with the help of a sponge, neutral soap and water in small amounts. Only then will the equipment be ready for use.

Pilot screw adjustment

Diagram:

+ More gas

- Less gas

Product Ignition

If you need to adjust the pilot valves (one pilot valve corresponds to two burners) do the following:

1. Turn the pilot adjusting screw counterclockwise, then light the pilot with the aid of the igniter (wick) accompanying the product and adjust the flame to a height of approximately 0.5 cm.
2. Turn on the gas valve by turning the knob counterclockwise to light the main burners.
3. To shut down completely, close the gas valves by turning the knob clockwise and turn the pilot adjusting screw clockwise to close the gas for the pilots.

www.AvantcoEquipment.com

Countertop Gas Griddle, Thermostatic

1. Open the manual gas supply valve (which will release gas into the product).
2. Immerse in alcohol the lighter (wick) that accompanies the product and light it. Note: Make sure that the container where the alcohol is located is away from the product and wick after immersing.
3. Press the handle lightly and rotate it to the pilot position.
4. Keep it pressed and pass the igniter (wick) through the pilot flame ignition hole in the product panel until it comes into contact with the pilot and ignites the flame.
5. Keep the knob pressed for 10 seconds after the pilot flame is lit and turn the knob counterclockwise until the wished temperature is reached.
6. Make sure the burner is lit. If the burner does not light, repeat the procedure.

Countertop Gas Griddle, Manual

1. Open the manual gas supply valve (which will release gas into the product).
2. Immerse in alcohol the lighter (wick) that accompanies the product and light it. Note: Make sure that the container where the alcohol is located is away from the product and wick after immersing.
3. Take the igniter (bypass) past the ignition hole on the product panel until contact with the pilot burner and until the flame ignites. Repeat this procedure on all pilots (see following image). Note: The ignition order does not interfere with the use of the equipment.
4. Turn the knob corresponding to the burner you wish to operate counterclockwise (adjust the flame through the knob).
5. Make sure the burner is lit. If the burner does not light, repeat the procedure.
6. After lighting all burners, you can turn off the burners and turn them back on simply by turning the corresponding knobs. Note: The pilot burner flame is factory set according to the gas for which the product was originally manufactured. Always check through the hole identified on the panel as PILOT if the pilot burner flame is lit. If it is not, perform the procedures described above again.

Diagrams:

PILOT

PILOT

PILOT

PILOT ADJUSTMENT

www.AvantcoEquipment.com

Countertop Gas Hot Plate

1. Open the manual gas supply valve (which will release gas into the product).
2. Immerse in alcohol the lighter (wick) that accompanies the product and light it. Note: Make sure that the container where the alcohol is located is away from the product and wick after immersing.
3. Bring the igniter (wick) into contact with the pilot burner until the flame ignites. Repeat on all others (see image below). Note: The ignition order does not interfere with the use of the equipment.
4. Turn the knob (BUTTON) corresponding to the burner you wish to operate counterclockwise (adjust the flame through the knob).
5. Make sure the burner is lit. If the burner does not light, repeat the procedure. Note: The pilot burner flame is factory set according to the gas for which the product was originally manufactured. Always check that the pilot burner flame is lit. If it is not, perform the procedures described above again.

Diagram:

PILOT

PILOT ADJUSTMENT

Cleaning

IMPORTANT

Do not use toxic or high chemical cleaning materials. See all instructions given by the cleaning product manufacturer.

After using the product and with the equipment not working nor hot, clean it to remove food residue. Remove the waste drawer for debris removal and cleaning.

• Use a non-abrasive sponge with mild detergent and water to clean the equipment.
• Never use sharp or abrasive materials (with corrosive elements in the formula) on stainless steel components, but on range and charbroiler grills it is possible. On the manual griddle and thermostatic griddle flat-top it is recommended to use a kitchen spatula to facilitate the cleaning of residues.
• Keep in mind that constant and correct cleaning is critical to the proper functioning of the equipment.

www.AvantcoEquipment.com

Cleaning the Outside of the Product

The product has stainless steel external coating and for its correct cleaning it is necessary to follow the following guidelines:

• First, let the product cool. Normal daily dirt can be removed with a mild detergent or soap solution applied with a damp cloth. Wash and dry thoroughly.
• To remove deposited grease, apply a cleanser in the direction of the polished lines on the metal. NEVER rub in a circular motion.

Cleaning the Inside of the Product

Let the inside of the product cool completely. Use a non-alkaline cleaning agent following the manufacturer's recommendations:

• Do not use abrasive products.
• Rinse well with water at room temperature. Clean and dry thoroughly.

Maintenance

Regular maintenance is essential to ensuring long-lasting equipment performance. Proper cleaning, installation, inspection, and overall care all help minimize the need for repairs. Before performing any maintenance, always confirm that gas connections, regulators, and check valves are fully closed and disconnected from the unit.

IMPORTANT

The maintenance of the equipment should only be performed by a technician authorized by the manufacturer.

The operator should be familiar with how to properly connect and disconnect any removable components, such as flow restrictors. If such a component is removed for maintenance or cleaning, it must be securely reinstalled before operating the equipment.

www.AvantcoEquipment.com

Technical Specifications

COUNTERTOP GAS GRIDDLE, THERMOSTATIC

Diagrams:

TOP VIEW

FRONT VIEW

SIDE VIEW

Countertop Gas Griddle, Manual

Diagrams:

TOP VIEW

FRONT VIEW

SIDE VIEW

www.AvantcoEquipment.com

COUNTERTOP RADIANT GAS CHARBROILER

Diagrams:

COUNTERTOP GAS HOT PLATE

Diagrams:

www.AvantcoEquipment.com

Technical Data

COUNTERTOP GAS GRIDDLE, THERMOSTATIC

COUNTERTOP GAS GRIDDLE, MANUAL

COUNTERTOP RADIANT GAS CHARBROILER

COUNTERTOP GAS RANGE

www.AvantcoEquipment.com

Parts List

COUNTERTOP GAS GRIDDLE, THERMOSTATIC

COUNTERTOP GAS GRIDDLE, MANUAL

Parts Diagram

COUNTERTOP GAS GRIDDLE, THERMOSTATIC

Diagram:

COUNTERTOP GAS GRIDDLE, MANUAL

Diagram:

COUNTERTOP RADIANT GAS CHARBROILER

Diagram:

Parts Diagram

COUNTERTOP GAS HOT PLATE

Diagram: