Coleman AT200-B ATV Assembly and Pre-Ride Inspection Instructions
For questions about these assembly instructions, call Coleman Powersports at 888-405-8725.
WARNING
NEVER ATTEMPT TO START THIS ATV WITHOUT READING AND UNDERSTANDING THE OWNER'S/OPERATOR'S MANUAL. THE OWNER'S/OPERATOR'S MANUAL PROVIDES INFORMATION ON SAFETY, PARTS, FUNCTIONS, PRE-RIDE INSPECTION, STARTING AND MAINTENANCE.
CAUTION: THIS ATV WAS SHIPPED WITHOUT ENGINE OIL. ALWAYS FILL WITH THE CORRECT AMOUNT AND GRADE OF ENGINE OIL AS LISTED IN THE OWNER'S MANUAL.
Parts Overview
The following parts are included for assembly:
- Handlebar Bracket Clamps (4)
- Front Bumper
- Rear Carrier Assembly
- Owner's Manual
- Tool Kit (includes Allen wrench, screwdriver, and wrenches)
- Fuel Vent Tube
- M8 x 20 Bolts (for Front Bumper)
- M8 Lock Nuts (for Rear Carrier)
- M8 x 30 Bolts (for Rear Carrier)
- Rear Carrier Support
- M8 x 16 Bolts (for Rear Carrier Support and Rear Carrier)
- Display Console Assembly
- M6 x 16 Bolts (for Display Console)
- Front Tires (2)
- Rear Tires (2)
- M20 Washers (Large Washers)
- M20 Lock Washers
- M20 Castle Nuts
- M10 Lock Nuts
- M10 Washers
- Cotter Pins
- Hub Caps (Front and Rear)
Handlebar Installation
- Attach bottom clamp brackets to the steering assembly bracket using M10 x 30 bolts, M10 Lock Washers, and M10 Lock Nuts.
- Attach the handlebar to the steering assembly bracket using the handlebar clamp brackets.
- Attach the display console bracket to the handlebar clamp brackets.
Display Console Installation
- Attach the bottom side of the display console to the display console bracket using 2 - M6 x 16 bolts.
Rear Wheel Installation
- Fill tires with 10 PSI of air before assembly.
- Install each rear wheel, ensuring the tread faces forward and valve stems face outwards.
- Attach each wheel using a large M20 Washer, M20 Lock Washer, and M20 Castle Nut.
- Install a Cotter Pin through the axle end and bend over the ends to secure.
- Install Hub Caps.
Front Wheel Installation
- Fill tires with 10 PSI of air before assembly.
- Install each front wheel, ensuring the tread faces forward and valve stems face outwards.
- Attach each wheel with an M10 Washer followed by an M10 Lock Nut. Repeat for each wheel stud. Torque nuts to 25 ft. lbs.
- Install Hub Caps.
Front Bumper Installation
- Install the front bumper to the front frame using M8 x 20 Bolts.
Rear Carrier Installation
- Install the Rear Carrier Support with 4 - M8 x 16 bolts to the rear frame.
- Attach the Rear Carrier to the Rear Carrier Support using 2 - M8 x 16 bolts and 2 - M8 x 30 bolts.
Battery Installation
- Insert the battery into the battery tray with the battery terminal nuts and bolts already installed on the battery.
- Attach both battery straps.
- Remove battery terminal nuts and bolts from the battery.
- Connect the positive cable (red) to the positive battery terminal and re-screw the battery terminal bolt.
- Connect the negative cable (black) to the negative battery terminal and re-screw the battery terminal bolt.
- Reinstall the seat.
| NOTICE | Positive (+) cable is red in color. Negative (-) cable is black in color. This Coleman Powersports AT200 ATV has two positive (+) cables, both red in color. Both attach to the positive terminal on the battery. |
|---|
WARNING: Battery electrolyte is poisonous and dangerous, containing sulfuric acid, which can cause severe burns. Avoid contact with skin, eyes, or clothing. Always shield your eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN. DO NOT OPEN BATTERY. Ventilate when charging or using in an enclosed space. KEEP AWAY FROM SPARKS, FLAMES, CIGARETTES, OR OTHER SOURCES OF IGNITION.
Pre-Ride Inspection
Inspecting and checking the condition of the ATV before each ride is important. Following the pre-ride checklist will help ensure that you do not have mechanical issues which could result in severe injury or becoming stranded. Make sure the ATV is in good operating condition before each ride.
WARNING: Failing to inspect and maintain your ATV could be hazardous. Not following the pre-ride inspection procedures could result in an accident or damage to the ATV.
ALWAYS PERFORM A PRE-RIDE INSPECTION BEFORE EACH RIDE.
WARNING: Performing maintenance and inspection checks while the engine is running could be hazardous. You could be severely injured by moving parts or hot surfaces. NEVER perform maintenance or check procedures while the engine is running, with the exception of checking the ignition switch or throttle.
| WHAT TO CHECK | CHECK FOR |
|---|---|
| Steering | - Smoothness - No restriction of movement |
| Brakes | - Correct fluid level - Inspect hoses for leaks - Inspect brake pads for wear |
| Tires | - Proper tire pressure - Proper tread depth - Rubber has no cracks |
| Fuel Tank | - Sufficient fuel for the ride - Fuel cap is secure - Hoses have no signs of cracks or leaks |
| Throttle | - Thumb throttle snaps back to idle when released - Operates freely |
| Kill Switch | - Switch shuts off engine when activated |
| Engine Oil | - Correct oil level - Dipstick is tight/secure |
| Drive Chain | - Proper tension - Lubricated - No excessive wear or damage |
| General Condition | - All nuts and bolts are tight - No rattles from engine or frame while running |
