1. Warnings & Info
⚠️ Please read all instructions and safety information before proceeding with the installation.
ℹ️ This manual contains important information regarding warnings, fitting, content, tools, and the installation process.
General Warnings:
- ⚠️ Be aware of potential hazards related to road conditions such as slippery or uneven surfaces.
- ⚠️ Do not use power tools that are not suitable for the task or that could damage the vehicle or product.
- ⚠️ Ensure correct measurements and fitment before installation.
- ⚠️ Always follow safety guidelines and use appropriate personal protective equipment.
Visual Descriptions:
- Diagram: A person reading the 'Instructions' and 'Safety' booklets.
- Diagram: A vehicle dashboard with a warning symbol indicating a potential issue.
- Diagram: Road hazard symbols indicating slippery and uneven surfaces.
- Diagram: A person opening a package with a warning symbol.
- Diagram: A warning against using an angle grinder on a mounting bracket.
- Diagram: A person measuring a vehicle roof, possibly checking dimensions or fit, with a calendar icon and checkmark.
- Diagram: A side view of a van illustrating height dimensions.
2. Fitguide
This section provides compatibility information for different Ford vehicle models.
| BRAND | MODEL | YEAR | ADAPTER PART NUMBER | AWNING MODEL |
|---|---|---|---|---|
| Ford | Transit Custom L1H1 LHD | 2013-... | 301992 | T 4200 - 2.60 m |
| Ford | Tourneo Custom L1H1 LHD | 2013-... | 301992 | T 4200 - 2.60 m |
| Ford | Transit Custom L1H1 RHD | 2013-... | 301970 | T 4200 - 2.60 m |
| Ford | Tourneo Custom L1H1 RHD | 2013-... | 301970 | T 4200 - 2.60 m |
Vehicle Dimensions:
- LHD/RHD Compatibility: The diagrams indicate compatibility for both Left-Hand Drive (LHD) and Right-Hand Drive (RHD) vehicles. ✔️
- Vehicle Dimensions:
- L1: 4970 mm, H1: 2000 mm
- L2: 5340 mm, H2: 2360 mm
3. Content (Parts List)
Ensure all parts are present before starting the installation.
- x6 M6 x 18 mm DIN 9021 A2
- x8 M6 x 9 x 14 mm Blind rivet nut
- x8 M6 SCHNORR ZN
- x4 M6 x 16 DIN 603 A2
- x6 M6 DIN 985 A2
- x2 M6 x 16 mm DIN 965 - TX30 A2
- x8 M6 x 20 DIN 7985 - TX30 A2
- x6 M6 Nut cap
- x4 4.2 x 16 DIN 7504N - TX20 A2
Mounting Brackets:
- Diagrams show sets of mounting brackets for LHD and RHD vehicles.
4. Tools Required
The following tools are needed for installation:
- Degreaser spray [spray can]
- Cloth [cloth]
- Activator spray [spray can]
- Anti-Corrosion spray [spray can]
- P120 abrasive pad
- SIKA 252 sealant/adhesive [sealant gun]
- Drill with drill bits: Ø 3 mm, Ø 3.5 mm, Ø 9 mm [drill]
- Screwdriver: TX20, TX30 [screwdriver]
- Wrench: N° 10 [wrench]
- Riveting tool [rivet gun]
5. Installation
Follow these steps carefully for a secure installation.
Step 1: Preparation
Clean the area on the vehicle roof where the adapter will be mounted. Use water, a cloth, and degreaser.
- Diagram: Shows a bucket with water, a spray bottle (degreaser), and a cloth for cleaning.
Step 2: Positioning Brackets
Position the mounting brackets on the vehicle roof. Ensure correct placement, approximately +/- 2.17 meters apart.
- Diagram: Shows two mounting brackets being placed on the roof of a vehicle, with a measurement indicator of +/- 2.17 m.
- ⚠️ Warning symbol indicating caution during positioning.
Step 3: Drilling and Bracket Attachment
A. Attach mounting plates to the brackets using screws.
B. Secure the brackets to the vehicle body using blind rivet nuts (x8) and a hammer.
C. Drill pilot holes with a Ø 3 mm drill bit.
D. Drill larger holes with a Ø 9 mm drill bit.
E. Apply anti-corrosion treatment to the drilled holes using the provided spray.
- Diagram A: Shows mounting plates being attached to brackets with screws.
- Diagram B: Shows blind rivet nuts being hammered into place to secure brackets.
- Diagram C: Shows drilling pilot holes.
- Diagram D: Shows drilling larger holes.
- Diagram E: Shows applying anti-corrosion spray to the drilled holes.
Step 4: Inserting Blind Rivet Nuts
Use the riveting tool to insert the blind rivet nuts (x8) into the prepared holes. Ensure they are securely fastened.
- Diagram: Shows a riveting tool being used to insert blind rivet nuts into the vehicle body.
- ⚠️ Warning symbol associated with the riveting process, indicating the need for Ø 9 mm holes.
Step 5: Surface Preparation and Sealing
A. Prepare the mounting surfaces on the vehicle roof. Use the P120 abrasive pad to clean the surface, followed by degreaser and activator spray.
- Diagram A: Shows the application of P120 abrasive pad, degreaser spray, and activator spray to the vehicle roof area.
B. Apply SIKA 252 sealant to the mounting brackets. Then, attach the prepared brackets to the vehicle roof, securing them with screws (x8).
- Diagram B: Shows SIKA 252 sealant being applied to the brackets, followed by the brackets being attached and secured with screws.
Step 6: Attaching Adapter Plates
Attach the adapter plates to the mounted brackets. For LHD vehicles, position the adapter plates as shown.
Secure the adapter plates to the brackets using screws. Tighten the screws with a TX30 screwdriver to a torque of 6 Nm. Ensure correct tightening to avoid damage. ✔️
- Diagram A: Shows adapter plates being attached to brackets with screws.
- Diagram B: Shows tightening screws with a TX30 screwdriver, with a torque specification of 6 Nm. Warning symbols indicate correct (✔️) and incorrect (❌) tightening.
Step 7: Curing Time
Apply SIKA 252 sealant and allow it to cure for 48 hours before proceeding. This ensures a strong and durable bond.
- Diagram: Shows SIKA 252 sealant being applied, followed by a 48-hour timer icon, and then a vehicle with an awning.
Step 8: Mounting Awning Support Brackets
Attach the awning support brackets to the adapter plates using the provided hardware: nuts (x3), bolts (x3), and bolts (x4). Use the N° 10 wrench and TX30 screwdriver. Ensure correct orientation and tighten to 6 Nm.
- Diagram: Shows the attachment of awning support brackets to adapter plates using various fasteners and tools.
- ⚠️ Warning symbol indicating correct orientation and torque specification (6 Nm).
Step 9: Installing the Awning
Mount the Thule T 4200 - 2.60 m awning onto the installed support brackets. Follow the diagrams for correct placement and alignment.
- Diagram: Shows the Thule T 4200 awning being lowered and positioned onto the vehicle's roof brackets. Two people are indicated as potentially needed.
- Diagram: Shows the awning being secured to the brackets.
Step 10: Final Securing
Secure the awning to the brackets using screws (x4) with a Ø 3.5 mm drill bit and a TX30 screwdriver.
- Diagram A: Shows the awning being secured with screws.
- Diagram B: Shows the final tightening of screws with a TX30 screwdriver.
