Instruction Manual for Puravent models including: E2608-O3, E2608-O3 Ozone Detector Transmitter, Ozone Detector Transmitter, Detector Transmitter, Transmitter

Ozone Detector-Transmitter E2608-O3 | Industrial | Commercial


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E2608-O3 UM EN (1)
PluraSens®

Ozone Detector-Transmitter
E2608-O3
User Manual

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Our Address
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E2608-O3
Table of contents
Ozone Specifications Product description Safety requirements Operating conditions Installation guidelines
Wall mount version Duct mount version Mounting dimensions Sensor probe handling Gas sensor replacement procedures Electrical connections Correct and incorrect cabling for 24 VAC Operation Maintenance Calibration Delivery set Order code for E2608-O3 options Configuring Return to default settings Modbus RTU Communication RS485 communication interface Communication parameters Modbus holding registers Warranty Manufacturer contacts
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Rev 08.05.2023
3 4 6 6 6 7 7 7 8 9 9 10 12 13 13 13 14 14 15 15 16 16 16 16 21 21

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E2608-O3

Rev 08.05.2023

Ozone
Toxic Colourless gas with a characteristic pungent smell. Ozone is formed from oxygen by the action of UV light or electric discharge.
Ozone is a strong oxidant and is mostly used as a disinfecting and sterilizing agent.

Chemical formula Molar weight Conversion Relative gas density (to air) Boiling point Odor Odor threshold Hazards

Exposure limits TWA

(NIOSH)

IDLH (NIOSH)

O3
48
1 ppm = 1.96 mg/m3
1.50
-112 °C
Characteristic pungent irritant odor
100 ppb
The powerful oxidizer can cause flammable substances to ignite.
Ozone can harm lung function and irritate the respiratory system. Exposure to ozone (and the pollutants that produce it) is linked to premature death, asthma, bronchitis, heart attack, and other cardiopulmonary problems.
0.2 mg/mm3 / 0.1 ppm
9.8 mg/mm3 / 5 ppm

Conversion of ppm to mg/m3 is calculated for 25°C and 1 atm.

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E2608-O3
Specifications
Sensor type Sampling method Detection ranges Maximum overload Resolution / Digital unit Response time Sensor lifetime Calibration interval Operating temperature Signal update Power supply
Power consumption Load resistance
Digital interface
Analog outputs Outputs assignment Output scale width
Relay outputs Default alarm setpoints
Cable connections Enclosure Dimensions CE marking

Rev 08.05.2023

Electrochemical cell

Diffusion

0...5 ppm

0...1 ppm

50 ppm

5 ppm

0.01 ppm

0.01 ppm

< 60 s (T80)

 90 s (T90)

>2 years

>18 months

6 months

12 months

-40...+50 °C

-20...+40 °C

Every 1 second

12...36 VDC (default), 24 VAC or 230 VAC as options

< 2 VA

RL < (Us - 2 V) / 22 mA for 4-20 mA RL > 250 kOhm for 0-10 V mode
RS485, Modbus RTU protocol No galvanic isolation

2 × 4-20 mA / 0-10 V, user settable

OUT1: Gas; OUT2: Gas

> 10 × resolution Recommended: 20-100% of the detection range

2 × SPST, max 5 A, 30 VDC / 250 VAC

RE1 (LOW): set 0.3 ppm, release 0.24 ppm RE2 (HIGH):set 1ppm, release 0.8 ppm

Screwless spring-loaded terminals

Grey ABS, wall mount, protection class IP65

H87 × W82 × D55 mm

According to 2014/30/EU and 2014/35/EU, EN 50491-4-1:2012 EN 61000-6-3:2020, EN 61326-1:2013(EMC, emissions) EN 61000-6-1:2019, EN 61000-6-2:2019(EMC, Immunity)
EN 60079-29-1:2016, EN 60079-29-2:2015 and EN 60079-29-3:2014

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E2608-O3

Rev 08.05.2023

Operating conditions
Other options Remote probe

(operating temperature is specified above) 15...90% RH non-condensing, 0,9...1,1 atm Explosion-safe indoor areas, Non-aggressive atmosphere NOTE The sensor may exhibit considerable sensitivity to chlorine, hydrogen
sulfide and nitrogen dioxide
Protection IP65, default cable length 3.0 m; max height 80 mm, max diameter 65 mm

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E2608-O3

Rev 08.05.2023

Product description
E2608 series detectors-transmitters belong to the PluraSens® family of multifunctional measurement instruments. The instruments utilize gas sensors of various types with excellent repeatability, stability, and long lifetime.
E2608 series provides two independent analog outputs OUT1 and OUT2, user-selectable to 4-20 mA or 0-10 V. RS485 Modbus RTU digital communication interface allows easy instrument configuration and integration into various automation systems.
Two relays RE1 and RE2 with closing dry contacts can be used to switch alarm sirens, ventilation fans, shut-off valves, or other actuators. Remote probe, duct mount version and 24 VAC or 230 VAC power supply options are available.
 The version of your detector-transmitter is marked on the package. If the symbol is
marked on the equipment, consult the documentation for further information.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions applicable in the country of use.
Do not perform any maintenance operation with the power on. Do not let water or foreign objects inside the device.
Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic components directly, as they are sensitive to static electricity.
Connection diagrams can be found in the electrical connections section. The device might not perform correctly or be damaged if the wrong power supply is connected.
External circuits connected to the equipment should have sufficient insulation rating according to the environmental conditions and equipment power.
A disconnecting device that is marked as such and easily accessible should be included in the installation of this product.
Operating conditions
The device should be used both in a non-hazardous area and in a basic electromagnetic environment, where the latter is defined in EN 61326-1. Avoid strong mechanical shock and vibrations. Avoid corrosive atmosphere and areas highly contaminated with dust, oil mist, etc. Keep the instrument away from direct sunlight. A sudden temperature or humidity change might affect the sensitivity of the sensor.

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E2608-O3

Rev 08.05.2023

Installation guidelines
Before proceeding with the installation it is mandatory to read the Safety requirements section and make sure to comply with all listed instructions. Installation standards EN 60079-29-2 and EN 45544-4 are also recommended for further instructions and related information about the installation. During the installation of the detector-transmitter the following points must be considered:
 Application (air quality control or leakage detection)
 Properties of the space under investigation (room geometry, direction, and velocity of airflows, etc.),
 Ozone is 1.5 times heavier than air. Due to its high reactivity, the sensor should be located as close as possible to potential gas leakage or generation source.
 The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the device. however, the coverage area for a detector-transmitter is usually between 2.5 to 5 meters radius.
For early leakage detection install the sensor as close as possible to the potential leakage sources (flanges, valves, pressure reducers, pumps, etc.), taking into consideration other points listed above.
For general area monitoring without definite leakage sources, the detector-transmitters should be distributed evenly in the room.
For personal safety control, the detector-transmitters are installed in the breathing zone (at the height of the head of people or animals). The recommended sensor position is vertical, pointing downwards.
Wall mount version
Attach the mounting lugs to the back of the detector-transmitter using the provided screws. Screw the device to the wall through the mounting lug holes (for dimensions see the drawing in the next section).
Duct mount version
Cut a hole with a diameter of 36...45 mm in the air duct at the chosen mounting place. Place the rubber flange aligning the holes in the flange and the air-duct and fix the flange with four self-tapping screws. Pass the sensor probe through the flange and adjust it to the appropriate depth. Unscrew four lid screws and detach the lid from the detector-transmitter.

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E2608-O3
Mounting dimensions

Rev 08.05.2023

Wall mount version

with mounting lugs

Duct mount version 8

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E2608-O3

Rev 08.05.2023

Sensor probe handling
The wall-mount version of the detector-transmitter is available with a remote probe (see drawing below for dimensions). The remote probe is connected to the main unit with a shielded cable. The default remote probe cable length is 3 m.

A) Wall mount remote probe with fixing clamp (default version), B) Remote probe with rubber flange and three self-tapping screws (on request)
The sensor probes of all types are equipped with a hydrophobic microporous PTFE filter to protect the sensor from dust, dirt, and water drops. The filter should be replaced if it gets strongly contaminated. To replace the PTFE filter, unscrew the sensor head cap and remove the old filter. Place a new filter into the cap and tighten it again.
NOTE! Never stab or press the filter near its center where the sensor is located since this may damage the sensor. Do not remove the filter as it may cause the device to show incorrect values and/or break the sensor.
The recommended orientation of the sensor probe is vertical with the sensor tip pointing downwards. This prevents the possible accumulation of condensed water on the sensor protection filter.
Gas sensor replacement procedures
1. Remove the sensor head cap from the device (or the remote probe), 2. Remove the PTFE filter (if it is not removed within the cap), 3. Remove the O-ring rubber, 4. Detach the electrochemical sensor from the device, 5. Insert the new electrochemical sensor inside, 6. Put back the O-ring rubber, PTFE filter, and the head cap, respectively.
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E2608-O3

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Electrical connections
Unscrew four lid screws and detach the lid from the device. Use the M16 cable gland to let in cables of the power supply and of the external devices. Attach the power cable to the device without turning it on. Using the connection diagram below, connect the analog outputs and digital interface terminals to the relevant devices according to your tasks.

Version without PSU
Jumpers J1 J2 X6 X4 terminals OUT1 OUT2 0V A B +U

Version with PSU
OUT1 type (open: 4-20 mA; closed 0-10 V) OUT2 type (open: 4-20 mA; closed 0-10 V) Reset Modbus network parameters to default
4-20 mA / 0-10 V output 4-20 mA / 0-10 V output 0 V / 24 VAC Neutral (optional)
RS485 A / Data + RS485 B / Data +24 VDC / 24 VAC Phase (optional)

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E2608-O3

Rev 08.05.2023

X5 terminals (optional) L N RE1 NO RE1 COM RE2 NO RE2 COM

90...265 VAC Phase 90...265 VAC Neutral Relay 1, normally open terminal Relay 1, common terminal Relay 2, normally open terminal Relay 2, common terminal

The screwless quick connect spring terminals on the E2608 series devices are suitable for a wide range of wires with a cross-section of 0.2...1.5 mm2. We recommend to strip the wire end by 8...9 mm and use wire end sleeves.
To connect the wire, insert the wire end into the terminal hole. To disconnect, push the spring-loaded terminal lever, pull the wire out, and release the lever.
Use a twisted-pair cable, e.g. LiYY TP 2×2×0.5 mm2 or CAT 5, to connect the device to the RS485 network. A and B on the device represent DATA+ and DATA- respectively, polarity must be respected when connecting to an external RS485 network.
Both analog outputs can be independently changed between 4-20 mA and 0-10 V type using jumpers J1 (OUT1) and J2 (OUT2). By closing pins on a specific jumper the related output is 0-10 V, with an open jumper the output is 4-20 mA. Power restart is required after changing the position of the jumpers.
NOTE! The outputs are not galvanically isolated from the external power supply and share a common 0V. Allowed load resistance limits are stated in the Specifications table. To power the instrument from an external power source, connect terminals 0V and +U to the source. If the integrated mains power supply module is used, connect terminals L and N to the mains.
NOTE! Actuator short-circuits should be avoided, to protect the instrument relays using external fuses or safety switches.

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E2608-O3
Correct and incorrect cabling for 24 VAC

Rev 08.05.2023

12

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E2608-O3

Rev 08.05.2023

Operation

Turn on the power. The instrument warm-up time takes about 1 minute after switching on and the final sensor stabilization time to maximum accuracy takes about 30 minutes. The operating status is indicated by the LED on the PCB of the device. The control LED (red) response to different processes is presented in the following table:

Mode During calibration mode or sensor heating period (if activated) Relay 1 turned on Relay 2 turned on During the Modbus communication cycle Normal operating/measurement

LED mode
0.5 Hz (50% on, 50% off)
Blinking 1 Hz (50% on, 50% off) Blinking 2 Hz (50% on, 50% off)
Short on-off pulses Continuously on or off

Make sure that the detector-transmitter is properly mounted, the external devices connected, power LED (green) on, and the control LED (red) is constantly lit. Place the lid back and fix it with the screws. The device is ready to use.
Maintenance
Do not perform any maintenance operation with the power on.
Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not immerse the device in water or any cleaning media.
Calibration
E2608-O3 detector-transmitters have been calibrated by the Manufacturer with standard gas mixtures before delivery. Provided that the sensor is used under moderate conditions, field recalibration is recommended every 6 months Please contact your dealer for more information.

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E2608-O3

Rev 08.05.2023

Delivery set
 Detector-transmitter E2608 (wall mount or duct mount version)  Mounting accessories:
 4 cross-shaped mounting lug with screws and 4 screws with plastic dowels for wall mount version
 Square Rubber flange for Duct mount option  Round rubber flange for Remote probe option  Fixing clamp for Remote probe option

Order code for E2608-O3 options

E2608 options Remote probe, 3 m cable Remote probe, 10 m cable Duct mount option, stem Ø35×L230 mm Integrated 90...265 V mains power supply module Integrated 24 VAC power supply module

Order code E2608-O3-RP33-3 E2608-O3-RP33-10 E2608-O3-DM E2608-O3-230 E2608-O3-24VAC

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E2608-O3

Rev 08.05.2023

Configuring
A standard configuration kit includes a USB-RS485 converter, fixed flow regulator, gas tubing with applicators, and a software pack. Please contact your Seller for more information.
Gas detector-transmitters E2608 share all functionalities of the PluraSens® multifunctional detector-transmitter platform. The features and options include:
 Digital output change rate-limiting filter  Digital integrating (averaging) filter  Free assignment of each analog output to the chosen parameter  Flexible setting of analog output scales for each output  Output zero and slope adjustment for calibration  Free assignment of each of two relays to the chosen parameter  Several relay control logic modes  Switch delays and minimum on/off state durations for each relay
The output scales can be changed by Modbus commands by using the configuration software and the standard configuration kit (see Modbus RTU Communication).
Return to default settings
To reset the device's Slave ID, baud rate, and stop bit numbers to factory settings, proceed as follows:
1. De-energize the device 2. Connect the X6 jumper 3. Turn on the device 4. De-energize the device 5. Disconnect the X6 jumper 6. Turn on the device
NOTE! Cables should be connected / disconnected from PCB when the power supply is unplugged. Connecting or Disconnecting Live wires can result in Corrupt Firmware.

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E2608-O3

Rev 08.05.2023

Modbus RTU Communication
RS485 communication interface

Databits: 8 Parity: none / odd / even Stop bits: 1 or 2 Protocol: Modbus RTU

Supported Modbus functions: 03 ­ Read multiple registers 06 ­ Write a single register

Communication parameters

Parameter

Permitted values

Supported baud rates 1200, 2400, 4800, 9600, 19200, 38400, 57600

Data bits

8

Parity

none / odd / even

Stop bits

1, 2

Protocol

Modbus RTU

Modbus functions

03 - Read multiple registers 06 - Write a single register

Error codes

01 ­ Illegal function 02 ­ Illegal data address 03 ­ Illegal data value 04 ­ Slave device failure
(details of last error 04 can be read from register 0x0008)

Default 9600 8 none 1

Modbus holding registers
Register addresses are shown 0-based, Address in hexadecimal, Reg in decimal format. Modbus holding register numbers MHR are shown in the decimal 1-based format and may be addressed either from 00001 or 40001 base.

Address Reg / MHR RW Description 0x0001 1 / 40002 R Hardware version 0x0002 2 / 40003 R Software version 0x0003 3 / 40004 R Product serial number 0x0004 4 / 40005 RW Slave ID (net address) *

Supported values (dec)
1...65535 1...247 **

Default 1

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E2608-O3

Rev 08.05.2023

0x0005 5 / 40006 RW Baud rate * 0x0006 6 / 40007 RW Response delay, ms
0x0007 7 / 40008 RW Stop bits, parity bit *
0x0008 8 / 40009 R Last error code

1200, 2400, 4800, 9600, 19200, 38400, 57600
1...255
1 ­ No parity bit, 1 stop bit (default after factory reset) 2 ­ No parity bit, 2 stop bits 3 ­ Odd parity, 1 stop bit 4 ­ Even parity, 1 stop bit NOTE: 3 and 4 are available starting from the Software version 0x218 (dec. 536)
1...255

9600 10
1
-

Technological:

0...65535 s (read),

0x0011 17 / 40018 RW age of last data in seconds writing 42330 restarts the

-

(read) / restart (write)

instrument

Address Reg / MHR RW Description

Supported values (dec)

0x00A5 165 / 40166

RW

Zero adjustment for gas data, ADC

-32000...+32000 ADC units

0x00A6

166 / 40167

RW

Slope adjustment for gas data

1...65535

0x00A7

167 / 40168

RW

Change rate limit for gas data, units / s

1...32000, 0 - no limit

0x00A8

168 / 40169

RW

Integrating filter time constant, s

1...32000 (seconds), 0 - no filter

Default 0
512 0 0

0 ­ None

0x00C9

201 / 40202

RW

Parameter tied to analog 2 ­ Gas concentration

output 1

9 ­ Forced Modbus control,

2

value set in MHR / 40204

0 ­ None

0x00CA

202 / 40203

RW

Parameter tied to analog 2 ­ Gas concentration

output 2

9 ­ Forced Modbus control,

2

value set in MHR / 40205

0x00CB

203 / 40204

RW

Forced value for analog output 1***

0...1000 (0.0%...100.0% of output scale)

0

0x00CC

204 / 40205

RW

Forced value for analog output 2***

0...1000 (0.0%...100.0% of output scale)

0

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E2608-O3

Rev 08.05.2023

0 ­none

0x00D3 211 / 40212 RW

Parameter tied to relay RE1

2 ­ gas concentration 9 ­ control by Modbus control,

2

state set in MHR / 40214

0 ­ none

0x00D4 212 / 40213 RW

Parameter tied to relay RE2

2 ­ gas concentration 9- ­ control by Modbus control,

2

state set in MHR / 40215

0x00D5 213 / 40214 RW

Forced state for relay RE1***

0 ­off, 1 ­ on

0

0x00D6

214/ 40215 RW

Forced state for relay RE2***

0 ­ off, 1 ­ on

0

0x00D7 215 / 40216 RW

Switching delay for relay RE1

0...1000 (s)

0

0x00D8 216 / 40217 RW

Switching delay for relay RE2

0...1000 (s)

0

0x00D9 217 / 40218 RW

Minimal on/off time for relay RE1

0...1000 (s)

0

0x00DA 218 / 40219 RW

Minimal on/off time for relay RE2

0...1000 (s)

0

Address Reg / MHR RW Description

Supported values (dec)

Default

0x00DB

219 / 40220

RW

Control logic for relay RE1

0 ­ none 1 ­ relay on at high values 2 ­ relay on at low values

0

3 ­ relay on at values within

the range

4 ­ relay on for the values out

of the range

0x00DC

220 / 40221

RW

Control logic for relay RE2

0 ­ none 1 ­ relay on at high values 2 ­ relay on at low values

0

3 ­ relay on at values within

the range

4 ­ relay on for the values out

of the range

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E2608-O3

Rev 08.05.2023

0x00DD 0x00DE 0x00DF 0x00E0

221 / 40222

RW

LOW setpoint for relay RE1

222 / 40223

RW

HIGH setpoint for relay RE1

223 / 40224

RW

LOW setpoint for relay RE2

224 / 40225

RW

HIGH setpoint for relay RE2

0...65535 (gas units) 0...65535 (gas units) 0...65535 (gas units) 0...65535 (gas units)

see Specifications
see Specifications
see Specifications
see Specifications

0x00FF

255 / 40256

RW

Sensor, analog outputs, LED and buzzer status

bit[0]=0/1 ­ sensor present/absent, RO bit[1]=0/1 ­ analog outputs deactivated/activated bit[2]=0/1 ­ in case the sensor is absent, turn signaling off/on analog output1 bit[3]=0/1 ­ in case the sensor is absent, turn on signaling with low current/high current on analog output1; if bit[2]=0 this bit will be ignored bit[4]=0/1 ­ in case of sensor absent, turn signaling off/on analog output2 bit[5]=0/1 ­ in case of sensor absent, turn on signaling with low current/high current on analog output2; if bit[4]==0 this bit will be ignored bit[6]=0/1 ­ current/voltage output detected on output1, RO bit[7]=0/1 ­ current/voltage output detected on output2, RO bit[8]=0/1 ­ LED deactivated/activated bit[9]=0/1 ­ buzzer deactivated/activated bit[10]=0/1 - LED is on/off in normal condition bit[11]=0/1 - 1 Hz (50% on, 50% off) LED signal off/on if relay1 turned on bit[12]=0/1 - 2 Hz (50% on, 50% off) LED signal off/on if relay2 turned on

user defined

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E2608-O3

Rev 08.05.2023

0x0101 0x0103 0x0105 0x0106 0x0107 0x0108

257 / 40258

R

Raw gas sensor data

259 / 40260

R

Gas concentration, gas units

261 / 40262

RW

0% value for analog output 1

262 / 40263

RW

100% value for analog output 1

263 / 40264

RW

0% value for analog output 2

264 / 40265

RW

100% value for analog output 2

0...4095, ADC units 0...65535, gas units -32000...+32000, gas units -32000...+32000, gas units -32000...+32000, gas units -32000...+32000, gas units

User defined
User defined
User defined
User defined

* ­ The new value is applied after restart.
** ­ Broadcast slave ID 0 can be used to assign a new ID to the instrument with an unknown ID. When addressing by ID 0 the device shall be the only Modbus instrument in the network. The device will not respond to the Master command when addressed by ID 0.
*** ­ This value is dynamic and not kept in EEPROM after a restart.

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E2608-O3

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Warranty
This product is warranted to be free from defects in material and workmanship for a period of one year from the date of the original sale. During this warranty period, the Manufacturer will, at its option, either repair or replace a product that proves to be defective. This warranty is void if the product has been operated in conditions outside ranges specified by the Manufacturer or damaged by customer error or negligence or if there has been an unauthorized modification.

Manufacturer contacts
Evikon MCI OÜ
Teaduspargi 9, Tartu 50411 Estonia info@evikon.eu www.evikon.eu

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References

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