1. Introduction to Safety Materials
The machine driver is responsible for the safe operation of the Elise 900 loader. As a high-performance loader suitable for various terrain conditions, adherence to all safety rules is crucial to prevent injury or death. The machine provider is responsible for ensuring proper driver training and explaining all associated risks. This includes providing training materials such as the "Manual for Machine Maintenance and Operation" and the "Manual for Machine Operation" for drivers to study.
Key points:
- The "Manual for Machine Maintenance and Operation" contains operating information and maintenance procedures.
- The "Manual for Machine Operation" details safety rules and essential knowledge to avoid injury or death.
- Drivers must familiarize themselves with these documents before use and keep them accessible.
- Warnings on manuals and the machine (safety labels) are vital for driver safety; failure to observe them can lead to injury or death.
- Drivers must be familiar with safe loader operation.
- Appropriate personal protective equipment (PPE) such as protective clothes, shoes, helmet, glasses, and gloves must be worn according to conditions, surroundings, and load.
- Drivers must be physically and mentally fit for safe loader operation.
2. Overview of Safety Labels
If safety labels are damaged, contact the manufacturer immediately to obtain and replace them.
WARNING: SECURING ADDITIONAL DEVICE
Placement: HYDRAULIC ARMS
Description: Ensure the proper connection of the additional device. Improper connection can lead to injury or death.
[Warning Symbol]
WARNING: MOVEMENT NEAR THE LIFTER
Placement: LOWER PART OF HYDRAULIC ARM
Description: Movement near a turned-on lifter can lead to injury or death. Do not move near the turned-on machine. Do not stand under the lifted arms or lifted equipment.
[Warning Symbol]
WARNING: OF UPSETTING, OVERTURNING OR LOSS OF VIEW
Placement: BACK SIDE OF HYDRAULIC ARMS TOWARDS THE DRIVER
Description: Upsetting, overturning, or loss of view from the machine can lead to injury or death. Always familiarize yourself with the environment in which you will work.
[Warning Symbol]
WARNING: PROPER LEAVING THE MACHINE CAB
Placement: IN THE CAB
Description: Before leaving the machine, it is necessary to: 1) Lower the lift arms and place the device on the ground. 2) Turn off the motor. 3) Lift up the safety frame. 4) Unfasten the safety belt.
[Warning Symbol]
WARNING: FASTEN THE SAFETY SEATBELT
Placement: IN THE CAB
Description: Failure to fasten the seatbelt can lead to injury or death. Always ensure the seatbelt is fastened before operating the machine.
[Warning Symbol]
WARNING: ACCIDENTAL LOADER MOVEMENT
Placement: IN THE CAB
Description: Accidental machine movement can lead to death. Familiarize yourself with loader control – travel and hydraulics – before starting work.
[Warning Symbol]
WARNING: RISK OF PRESS
Placement: ON LIFTING ARMS
Description: Do not get close to a loader while in operation. Movement near the started loader can lead to injury or death. Do not stand under the loader scoop or arm.
[Warning Symbol]
WARNING: DANGER OF FALLING
Placement: IN FRONT SIDE OF THE LOADER
Description: Do not transport other persons. Do not use the loader for lifting persons or as a work platform.
[Warning Symbol]
WARNING: FLUID UNDER HIGH PRESSURE
Placement: IN THE CAB
Description: Read the User Manual for Operation and Maintenance to prevent fluid leakage from the machine. Leaking fluid under high pressure can cause injury or death.
[Warning Symbol]
WARNING: POSSIBLE BATTERY EXPLOSION
Placement: ON THE BATTERY COVER
Description: When the battery is being charged, it may explode. Read the User Manual for Operation and Maintenance before handling the battery. An explosion of the battery can cause injury or death.
[Warning Symbol]
WARNING: READ ALL THE SUPPLIED MANUALS FOR THE MACHINE OPERATION
Placement: IN THE CAB
Description: Do not use the loader without reading the Manual for Maintenance and Operation and the Manual for Operation. Ignorance of maintenance procedures and work with the loader can result in injury or death.
[Warning Symbol]
WARNING: GETTING TRAPPED IN PARTS OF THE LOADER
Placement: IN FRONT SIDE OF THE LOADER
Description: Do not touch places where any part of the loader is moving. When the loader is moving, limbs may get trapped in the loader, which can lead to injury or death. Do not stand under the loader scoop or arm.
[Warning Symbol]
WARNING: FALL IN A SLOPE
Placement: IN FRONT SIDE OF THE LOADER
Description: In slopes, drive the heavy side of the loader towards the hill. Driving with the arms lifted can cause loss of stability and overturning of the loader, resulting in injury or death.
[Warning Symbol]
WARNING: OVERTURNING THE MACHINE IN THE SLOPE
Placement: IN THE CAB
Description: In the slopes, drive the heavy side of the loader towards the hill. Driving with the arms lifted can cause the loss of stability and overturning of the loader resulting in injury or death.
[Warning Symbol]
WARNING: OVERTURNING THE MACHINE AS A RESULT OF IMPROPER OPERATION
Placement: IN THE CAB
Description: Do not drive nor turn with the arms lifted. Load, unload, and turn the machine on a straight surface. Do not exceed the permitted operating capacity.
[Warning Symbol]
WARNING: DANGER OF CRUSHING A BODY PART
Placement: IN THE CAB
Description: When working on an unstable surface or in a hazardous environment, use the stand to secure the machine. An unsecured machine can cause injury or death.
[Warning Symbol]
WARNING: DANGER OF PARTS EJECTED INTO THE FACE
Placement: IN THE CAB
Description: When working with the machine, objects may be thrown into the operator's face. Always check the work environment and wear protective clothing (protective shield). Not using protective equipment can result in injury or death.
[Warning Symbol]
3. Summary Safety Rules
Before starting operation, the operator must have all necessary instructions for machine operation. Untrained operators can cause injury or death.
- Do not use the loader without completed training.
- Read the labels (stickers) on the machine, the Manual for Maintenance and Operation, and the Manual for Operation.
- Do not leave the motor turned on and arms lifted without supervision.
- When parking, lower the devices straight to the ground.
- Always use the safety frame and keep the safety seatbelt tightened.
- Keep your feet on the footrests while operating the machine.
- Do not adjust the work equipment. Use only equipment approved by Kovaco Electric for the given loader model.
- Do not use the loader without the cab with ROPS and FOPS homologation.
- Do not use the loader as a platform for lifting persons.
- Do not use the loader in environments with air containing explosive dust or gases, or where the loader may contact flammable material.
- For loading material and traveling with material, do not exceed a speed of 6 km/h.
- Keep the operated device in the lowest possible position while driving.
- Never transport other persons. Ensure no unauthorized persons are in the work area.
- Do not lift the load to extreme heights during travel on slopes.
- Pay attention to the condition of the terrain (evenness, strength).
- Avoid rapid brakes or turns while driving with a load.
- Do not exceed the rated operating capacity of the loader and individual additional devices.
- Keep a safe distance from power lines when working near them.
- Do not operate the loader while or after ingesting drugs, alcohol, or medication affecting reactions.
- Do not stick limbs or objects out of the side grilles and boarding openings of the loader.
Additional Safety Notes:
- The braking distance is extended when the loader is traveling loaded. Take extra care on sloping, muddy, icy, or uneven surfaces.
- Before use, check the technical condition of the loader. Damaged components must be replaced immediately. Check tire pressure regularly.
4. Mandatory Actions Before Launching the Loader
- Tighten the safety seatbelt carefully.
- Ensure the safety frame is lowered and clicked shut (closed).
- Keep your feet on the footrests and hands on the operating levers.
- Make sure there are no other persons or living creatures in the driving area.
- Ensure the windows are clean for a good view.
- Set your rear-view mirrors properly for a good view.
5. Safety Equipment
The Elise 900 must always be equipped with safety components during every use. Information about the safe use of equipment and devices will be provided by your dealer.
Required Safety Equipment:
- SAFETY SEATBELT: Always check fastening components and ensure the belt and clip are not damaged.
- SAFETY FRAME: If lifted, operating components of the loader must be blocked.
- CAB (ROPS and FOPS construction): Must be assembled to the loader, and all connecting components must be tightened.
- MANUAL FOR OPERATION: Must be placed in the cab.
- SAFETY LABELS (STICKERS): Replace them in case of damage.
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