User Guide for Danfoss models including: KoolProg PC Software, PC Software, Software

KoolProg – User Guide


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BC227786440099en-001001
User Guide
KoolProg®
http://koolprog.danfoss.com

User Guide | KoolProg® Table of contents
1. Introduction
2. Downloading .exe file

1. Introduction........................................................................................................................................................................ 2 2. Downloading .exe file ..................................................................................................................................................... 2 3. System requirements ...................................................................................................................................................... 2 4. Installing software............................................................................................................................................................ 3 5. Connection with controllers ......................................................................................................................................... 3 6. Starting the program....................................................................................................................................................... 6 7. Set parameters................................................................................................................................................................... 7 8. Copy to device .................................................................................................................................................................12 9. On-line service .................................................................................................................................................................14 10. Unknown controller support......................................................................................................................................17
Configuring and testing the Danfoss electronic controllers has never been as easy as with the new KoolProg PC software.
With one KoolProg software, you can now take advantage of new intuitive features such as the selection of favorite parameter lists, writing on-line as well as off-line program files, and monitoring or simulating alarm status activities. These are only some of the new features that will minimize the time R&D and production will spend on development, programming, and testing the Danfoss range of commercial refrigeration controllers.
Supported Danfoss products: ETC 1H, EETc/EETa, ERC 111/112/113, ERC 211/213/214, EKE 1A/B/C, AK-CC55, EKF 1A/2A, EIM 365, EKE 100, EKC 22x.
The following instructions will guide you through the installation and first time usage of KoolProg®.
Download KoolProgSetup.exe file from the location: http://koolprog.danfoss.com

3. System requirements

This software is intended for a single user and recommended system requirements as below.

OS RAM HD Space Required software Interface

Windows 10 or Windows 11, 64 bit 8 GB RAM 200 GB and 250 GB MS Office 2010 and above USB 3.0

Macintosh operating system is not supported. Running the set-up directly from a Windows server or network file server is not recommended.

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User Guide | KoolProg® 4. Installing software

· Double click on the KoolProg® set-up icon. Run the installation wizard and follow the on-screen instructions to complete the KoolProg® installation.

5. Connection with controllers

Note: If you encounter a "Security warning" during installation, please click on "Install this driver software anyway".
Fig 1: EET, ERC21x and ERC11x controllers using KoolKey (code no. 080N0020) as a Gateway

Danfoss 80G8274

Standard Micro-USB cable

KoolKey

Interface cable

1. Connect the KoolKey to the PC's USB port using standard micro USB cable. 2. Connect the controller to KoolKey using an interface cable of respective controller.

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User Guide | KoolProg®

Fig 2: ERC11x, ERC21x and ETC1Hx using Danfoss Gateway (code no. 080G9711)

ETC 1HX

ERC 11X

21X ERC

TTL port Interface cable for ERC 21X.

di port Interface cable for ERC 11X

Gateway

1.1 port 3.1 port

Interface cable for ETC

USB A USB B cable

To PC

1. Connect the USB cable to the PC's USB port. 2. Connect the controller using respective cable.
CAUTION: Please ensure that only one controller is connected at any time.
For more details on programming setting file to controller using KoolKey and Mass Programming Key please refer following links: KoolKey (EKA200) and Mass Programming Key (EKA201).
Fig 3: Connection for EKE using interface type MMIMYK (code no. 080G0073)

RJCAN Port

Termination R-H

EKE1x
Power 24 V
MMIMYK EKE 1x must be connected to the PC using MMIMYK interface as shown.

RJCAN Port
Power 12 V DC USB mini
To PC

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User Guide | KoolProg®

Fig 4: Connection for AK-CC55 using interface type MMIMYK (Code No. 080G0073)

AK-CC55

Display Port
Power 115 ­ 230 V AC

RJ11 Port

MMIMYK
AK-CC55 must be connected to the PC using MMIMYK interface as shown.

Power 12 V DC
USB mini
To PC

Fig 5: Connection for EKF1A/2A using KoolKey as a Gateway.

24 V power supply (optional)

To PC

KoolKey

Fig 6: Connection for EIM365 using ICPCON
+ _ Power supply

EKF controller
To PC

Modbus connection to ICPCON(RS485)
Tx+
Tx-
Battery Pressure Power MODbus BAckup sensor S2 S4 GND
12 12 1 12 1 1 34 34 2 34 2 2

EIM 365

Danfoss 80G8393

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User Guide | KoolProg®

Danfoss 80G8493

Fig 7: Connection for EKC 22x using KoolKey as Gateway MPK

KoolProg

V

V

SET

V

EKC 223, 224

KoolKey

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User Guide | KoolProg® 6. Starting the program
Double click on the desktop icon to launch the KoolProg application.

Help Preferences

The program's features

To create new parameter setting files either by importing them from the controller or off-line.

To program the parameter setting file and upgrade firmware in the connected controller.

To edit settings/trend graphs of the controller parameters in real-time.

Choose the preferred language

Accessibility

Select the units you prefer to work with: Metric (°C and bar), Imperial (°F and PSI)
When 'Select All' checkbox is enabled, it will select all the controllers in the controller group.
Select the controller type you are using. By default all controller types are selected, however by selecting only the controller type you are connecting will reduce the connection time.

Users with a password have access to all features.

Users without a password have limited access and may only be able to use the 'Copy to controller' feature.

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User Guide | KoolProg® 7. Set parameters

This feature allows you to configure parameter settings for your application. Click one of the icons in the right column to either create a fresh configuration off-line, to import settings from a connected controller or to open an already saved project. You can see projects you have already created under "Open a recent setting file".

New

Create a new project by selecting: - Controller type - Part number (code number) - PV (product version) number - SW (software) version Once you have selected a file, you need to name the project. Click 'Finish' to proceed to view and set parameters.

Note: Only standard code numbers are available to choose from in the "Code Number" field. To work off-line with a non-standard code number (customer specific code number), use one of the following two methods:
1. Connect the controller of same code number with KoolProg using Gateway, and use "Import settings from Controller" to create a configuration file from it.
2. Use "Open" feature to open an existing locally saved file on your PC of same code number and create a new file from it.
The new file, saved on your PC locally, can be accessed offline in future without having to connect the controller.

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User Guide | KoolProg®

Import settings from controller
Allows you to import a configuration from a connected controller to KoolProg and to modify the parameters offline.
Select "Import settings from controller" to import all parameters and the details from the connected controller to the PC.

After "Import completed", save the imported setting file by providing the file name in the pop-up message box.

Now the parameter settings can be worked upon offline and can be written back to the controller by pressing "Export" . While working offline, the connected controller is shown grayed out and changed parameter values are not written to the controller until the export button is pressed.

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User Guide | KoolProg®

Open

The "Open" command lets you open setting files already saved to the computer. Once the command is clicked, a window will appear with a list of saved setting files.
All projects are stored here in the folder: "KoolProg/Configurations" by default. You can change the default file saving location in "Preferences" . You can also open the setting files you have received from another source and saved in any folder using the browse option. Please note that KoolProg supports multiple file formats (xml, cbk) for different controllers. select the appropriate setting file format of the controller you are using.
Note: the .erc /.dpf format files of the ERC/ETC controller are not visible here. An .erc or .dpf file saved on your PC can be opened in one of the following ways: 1. Select "New Project" and go all the way to the Parameter list view of the same controller model.
Select the Open button to browse and open the .erc/.dpf file on your PC. 2. Select "Upload from controller" if you are connected to the same controller on-line and go to
the parameter list view. Select Open button to browse the desired .erc/.dpf file and view it in KoolProg. 3. Select "Open" to open any other .xml file of the same controller, reach the parameter list view screen, and there select the Open button to browse and select the .erc/.dpf file to view and edit these files.
Import controller model (only for AK-CC55, EKF and EIM): This allows you to import the controller model (.cdf) offline and generate a database in KoolProg. This will allow you to create a setting file offline without having the controller connected to KoolProg. KoolProg can import the controller model (.cdf) saved to the PC or any storage device.

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User Guide | KoolProg®
Set parameters continued

Info
Headline Home: Open: Save: Save as: Export:

The "Home" command will take you back to the Start Menu. The "Open" command lets you open an existing project. The "Save" command lets you save all the changes in the active project. The "Save as" command allows you to save your controller settings as a new project. This command copies the parameter settings to the connected controller.

i = Controller information.

Informational Photos The project's data is shown on the left. The controller the program is connected to is shown on the right.
If the data are identical, these can then be transmitted to the controller. If they are not identical, then these cannot be transmitted. A warning message pops up.
By clicking the 'Print' icon, you can take print of the parameters in the active project.
Arrow Up/Down By clicking the arrow, you can hide the two photos and display more parameters in the window. Clicking it again causes the photos to re-appear.
Factory reset This command will reset the project/controller values to default factory settings.
Arrow Left/Right By clicking the arrow, you can hide the description of the selected parameters. Clicking it again causes the description to re-appear.
View more This command gives the complete technical description of the controller.

Favourites You can select a number of parameters by ticking the ones you want in the "stars" column.
Afterwards they will be visible in the "Favourites" folder (first column at the top).

Parameter settings field

Convert setting files (only for AK-CC55 and ERC 11x): To convert setting files from one SW version to another SW version of same controller type.
Quick set-up wizard (only for AK-CC55): Helps to set up the controller quickly by configuring a few critical parameters and starting the system.

Dot Symbol A dot symbol will appear in front of a value if it has been modified and is no longer identical to its factory default setting.

Hint - Search Function You can search for and display a specific parameter with the search function. Type in the first few letters of the name of the parameter and click "Search".

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User Guide | KoolProg®

Quick set-up wizard (only for AK-CC55 and EKC 22x):
The user can run the quick set-up both off-line and on-line to set up the controller for the required application before moving on to the detailed parameter settings.

Convert setting files (only for AK-CC55 and ERC 11x):
The user can convert the setting files from one software version to another software version of same controller type and can convert settings from both ways (lower to higher SW version and higher to lower SW version. 1. Open the setting file which needs to be converted in KoolProg under "Set parameter". 2. Click on convert setting . 3. Select the project name, code number and SW version / Product version of the setting file that needs to be
generated and click OK. 4. A pop-up message with summary of conversion will be displayed at the end of conversion. 5. Converted file is displayed on the screen. Any parameters with orange dot indicates that the value of that
parameter is not copied from the source file. It is suggested to review those parameters and make the necessary changes before closing the file, if required.

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User Guide | KoolProg® 8. Copy to device

Here you can copy the setting files to the connected controller as well as upgrade the controller firmware. The firmware upgrade feature is only available for the selected controller model.

Copy the setting files: Select the setting file you want to program with the "BROWSE" command.
You can save a setting file in "Favorite Files" by clicking on the "Set as Favourite" button. The project will be added to the list and can be easily accessed later. (Click on the trash icon to remove a project from the list).

Once you have selected a setting file, the key details of the selected file are displayed.

The key details of the selected setting file are shown here.

The key details of the connected controller are shown here.

Please ensure that the connected controller's details match with the selected setting file.

If the project file and the connected controller match, data from the project file will be transmitted to the controller when you click the "START" button.
The program checks whether data can be transmitted. If not, a warning message pops up.

Multiple Controller Programming If you want to program multiple controllers with the same settings, use "Multiple Controller Programming." Set the number of controllers to be programmed, connect the controller and click "START" to program the file - wait for the data to be transferred.
Connect the next controller and click "START" again.

Counter reset to start position ("0" or "Set counter" value).

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User Guide | KoolProg®

Firmware upgrade (only for AK-CC55 and EETa):
1. Browse the firmware file (Bin file) you want to program ­ selected firmware file details are displayed on the left hand side.
2. If the selected firmware file is compatible with the connected controller, KoolProg enables the start button and will update the firmware. If it is not compatible, the start button remains disabled.
3. After a successful firmware update, the controller restarts and displays the updated details of the controller.
4. This feature can be fully protected by a password. If KoolProg is password protected, then when you browse the firmware file, KoolProg prompts for the password and you can only load the firmware file after entering the correct password.

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User Guide | KoolProg® 9. On-line service

This allows you to monitor the real-time operation of the controller while it is running. · You can monitor inputs and outputs. · You can display a line chart based on parameters you have selected. · You can configure settings directly in the controller. · You can store line charts and settings and then analyze them.

Open Allows you to view prior line charts you have made from collected data.
Save as Allows you to save a project file containing all the controller's settings.

Arrow Up/Down Clicking the arrow allows you to hide the photo and the top block of information, so that more space is available on screen for parameter views. Clicking the arrow again makes it re-appear.

The Trend Feature If you want to chart the trend for a measurement, you can select what you want to view from this table. Tick the box of any parameter you would like to include in the chart. You can select a maximum of 10 parameters.

Line Chart Click the "Line Chart" button to switch over to the trend view. You can begin charting any measurements you want in the trend view.

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User Guide | KoolProg®

Alarms (only for AK-CC55): Under the "Alarms" tab, the user can view the active and historical alarms present in the controller with a time stamp.

IO Status and Manual Override: The user can get an instant overview of configured inputs and outputs and their status under this group. The user can test the output function and electrical wiring by putting the controller into manual override mode and controlling the output manually by switching them ON and OFF .

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User Guide | KoolProg®

Trend Charts The program only saves data if the "Save chart" box is checked. If you want to save the collected data in another file format, use the "Save As" command. This enables you to save data in a .csv/.png file format. After saving an image, the chart can be viewed later in selected file format.
You can change how often you want to record a value by changing the log interval.
You can change the duration for which the data has to be collected by changing the log period.
You can start or stop data logging by clicking the corresponding buttons.

Log interval: 3 Sec interval

Log period:  Save chart

Manual Stop

You can set the time interval for the time labels on the x-axis by modifying `Label.'
You can define the time period shown on the screen before the view refreshes by changing the Zoom Level.

You can stop a parameter from trending by unchecking the box in front of that parameter.

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10. Unknown controller support
(Only for ERC 112 & ERC 113 controllers)

If a new controller is connected, the database of this is not already available in the KoolProg, but you can still connect to the controller in on-line mode. Select "Import settings from connected device" or "On-line service" to view the parameter list of the connected controller. All new parameters of the connected controller will be displayed under the separate menu group "New Parameters". The user can edit the parameter settings of the connected controller and save the setting file on the PC to mass program using "Programming EKA 183A (Code no. 080G9740)".
Note: a saved setting file created in this way cannot be re-opened in KoolProg.
Fig 9: Unknown controller connection under "Import settings from connected device":

Fig 10: Unknown controller connection under "On-line service": New Parameters
Please contact your nearest sales representative for further assistance.

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ADAP-KOOL®



References

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