HILTI HST4-R (BW) M16 Wedge Anchor Operating Instructions
Product Overview
This document provides essential operating instructions and technical data for the HILTI HST4-R (BW) M16 wedge anchor. The HST4-R is a high-performance stainless steel anchor designed for secure and reliable fastening in concrete applications.
General Information and Dimensions
The HILTI HST4-R (BW) M16 anchor system is characterized by several key dimensions crucial for correct installation and performance:
- L: Overall length of the anchor.
- h_nom: Nominal embedment depth into the concrete.
- h_1: Minimum required embedment depth for installation.
- h_a: Depth of the drilled hole.
- d_f: Diameter of the anchor.
- The relationship h_1 = h + h_nom defines the minimum installation depth based on the anchor's design.
Critical minimum edge distances (c_min) and spacing between anchors (s_min) must be observed to ensure the structural integrity and load-bearing capacity of the fastening. These values are illustrated in the diagrams.
Installation Procedure
Proper installation is vital for the performance and safety of the HST4-R anchor. The process involves the following steps:
Step 1: Drilling the Hole
Drill a hole with a specified diameter (d_0) of 16 mm. The required drill hole depth (h_a) must be greater than the minimum embedment depth (h_1) plus an allowance for cleaning (e.g., h_min - h_1 > 34 mm). Ensure the drilled hole is thoroughly cleaned of dust and debris. Different drilling depths (6 mm, 20 mm, 6 mm, 10 mm) are indicated for specific installation requirements.
Installation may involve various Hilti drilling systems such as DD EC-1, DD 30-W, DD 150-U, or TE-CD/TE-YD systems, often operating at 6 bar / 90 psi.
Step 2: Inserting the Anchor
Insert the HST4-R anchor into the cleaned and prepared drill hole. Ensure the anchor is fully seated and aligned correctly.
Step 3: Setting the Anchor
The anchor is set by tightening the hexagonal nut. This action expands the wedge mechanism at the base of the anchor, creating a secure mechanical interlock with the concrete. A tool like HS-SC might be used for initial positioning or to assist in the setting process.
Step 4: Final Tightening
Apply the specified installation torque (T_inst) to the anchor nut to achieve the final secure fastening. For the HST4-R M16 anchor, a torque of 120 Nm is required. This is typically achieved using a calibrated torque wrench or an appropriate impact driver, such as the HILTI SIW 6AT-22 with an SI-AT-22 (AT Module), ensuring the nut is tightened to 24 mm.
Technical Data Table
The following table provides key technical data, including recommended embedment depths (h_nom) and corresponding tightening torque ranges (t_fix,max and t_fix,min) for various anchor lengths (L) of the HST4-R M16 anchor.
Anchor Length L [mm] | Embedment Depth h_nom [mm] | Max. Tightening Torque t_fix,max [Nm] | Min. Tightening Torque t_fix,min [Nm] |
---|---|---|---|
115 | 77 | 15 | 10 |
115 | 82 | 10 | 20 |
115 | 87 | 5 | 30 |
115 | 92 | 10 | 40 |
115 | 97 | 5 | 55 |
115 | 102 | 10 | 75 |
115 | 107 | 5 | 85 |
115 | 112 | 10 | 115 |
115 | 117 | 5 | 125 |
115 | 122 | 10 | 155 |
115 | 127 | 5 | 175 |
125 | 77 | 25 | 20 |
125 | 82 | 20 | 30 |
125 | 87 | 15 | 40 |
125 | 92 | 25 | 55 |
125 | 97 | 20 | 70 |
125 | 102 | 15 | 100 |
125 | 107 | 20 | 120 |
125 | 112 | 15 | 145 |
125 | 117 | 20 | 170 |
125 | 122 | 15 | 195 |
135 | 77 | 35 | 30 |
135 | 82 | 30 | 40 |
135 | 87 | 25 | 50 |
135 | 92 | 35 | 65 |
135 | 97 | 30 | 80 |
135 | 102 | 25 | 110 |
135 | 107 | 35 | 130 |
135 | 112 | 30 | 150 |
135 | 117 | 25 | 170 |
135 | 122 | 35 | 190 |
145 | 77 | 45 | 40 |
145 | 82 | 40 | 65 |
145 | 87 | 35 | 75 |
145 | 92 | 45 | 90 |
145 | 97 | 40 | 100 |
145 | 102 | 35 | 130 |
145 | 107 | 45 | 140 |
145 | 112 | 40 | 160 |
145 | 117 | 35 | 180 |
145 | 122 | 45 | 200 |
170 | 77 | 70 | 65 |
170 | 82 | 65 | 85 |
170 | 87 | 60 | 95 |
170 | 92 | 70 | 110 |
170 | 97 | 65 | 120 |
170 | 102 | 60 | 140 |
170 | 107 | 70 | 150 |
170 | 112 | 65 | 170 |
170 | 117 | 70 | 180 |
170 | 122 | 65 | 200 |
190 | 77 | 90 | 85 |
190 | 82 | 85 | 105 |
190 | 87 | 80 | 115 |
190 | 92 | 90 | 130 |
190 | 97 | 85 | 140 |
190 | 102 | 80 | 160 |
190 | 107 | 90 | 170 |
190 | 112 | 85 | 190 |
190 | 117 | 90 | 200 |
190 | 122 | 85 | 220 |
220 | 77 | 120 | 115 |
220 | 82 | 115 | 150 |
220 | 87 | 110 | 155 |
220 | 92 | 120 | 170 |
220 | 97 | 115 | 180 |
220 | 102 | 110 | 200 |
220 | 107 | 120 | 210 |
220 | 112 | 115 | 230 |
220 | 117 | 120 | 240 |
220 | 122 | 115 | 260 |
260 | 77 | 160 | 155 |
260 | 82 | 155 | 175 |
260 | 87 | 150 | 185 |
260 | 92 | 160 | 200 |
260 | 97 | 155 | 210 |
260 | 102 | 150 | 230 |
260 | 107 | 160 | 240 |
260 | 112 | 155 | 260 |
260 | 117 | 160 | 270 |
260 | 122 | 155 | 290 |
260 | 127 | 150 | 300 |
260 | 132 | 160 | 320 |
260 | 137 | 155 | 330 |
260 | 142 | 150 | 350 |
260 | 147 | 160 | 360 |
260 | 152 | 155 | 380 |
260 | 157 | 150 | 390 |
260 | 162 | 160 | 410 |
260 | 167 | 155 | 420 |
260 | 172 | 150 | 440 |
Note: The table provides torque values in Nm. Always refer to the latest HILTI technical documentation for precise load capacities and application guidelines.