User Manual for FAGOR models including: AD-120CW, AD-120CW Door Style Dishwasher, Door Style Dishwasher, Style Dishwasher, Dishwasher
FAGOR AD-120CW (01) - Google Drive
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DocumentDocumentSERVICE MANUAL ********** 2013 DOOR STYLE DISHWASHER DOOR STYLE DISHWASHER Model: AD-120CW https://manual-hub.com/ Contents SPECIFICATIONS ...................................................................................................................................................3 AD 48 W ............................................................................................... ERROR! BOOKMARK NOT DEFINED. AD - 64 CW.............................................................................................. ERROR! BOOKMARK NOT DEFINED. AD 72 W ............................................................................................... ERROR! BOOKMARK NOT DEFINED. INSTALLATION ......................................................................................................................................................4 VISUAL INSPECTION.........................................................................................................................................4 INSTALLATION DIAGRAMS...............................................................................................................................4 DATA PLATE..........................................................................................................................................................4 POSITIONING ...................................................................................................................................................5 WATER INSTALLATION .........................................................................................................................................6 REQUESTED QUALITY OF THE WATER .............................................................................................................7 WATER DRAINAGE INSTALLATION .......................................................................................................................7 ELECTRICAL CONNECTION ...................................................................................................................................8 TRANSFORMATION OF PHASES .................................................................. ERROR! BOOKMARK NOT DEFINED. INSTALLATION CHECKLIST....................................................................................................................................9 OPERATION ....................................................................................................................................................... 10 TURNING THE MACHINE ON......................................................................................................................... 10 PREPARING THE MACHINE ........................................................................................................................... 10 WASHING...................................................................................................................................................... 10 DRAINING AND CLEANING ................................................................................................................................ 11 DETERGENT CONTROL ...................................................................................................................................... 11 PREPARING THE WARE...................................................................................................................................... 14 DELIMING...................................................................................................................................................... 14 TROUBLESHOOTING.......................................................................................................................................... 15 ELECTRICAL DIAGRAMS..................................................................................................................................... 18 WIRING SCHEMATICS ................................................................................................................................... 20 RECOMMENDED SPARE PARTS ................................................................... ERROR! BOOKMARK NOT DEFINED. LIMITED WARRANTY ......................................................................................................................................... 21 For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. II https://manual-hub.com/ SPECIFICATIONS MODEL: AD-120 CW PERFORMANCE/CAPACITIES Capacities Racks per hr.: 60 Dishes per hr.: 1500 Wash Tank: 11.8gal. / 44.6 liters Water Consumption / Requirements Gallons per hr. (Max. use): 48 gal. / 181 liters Gallons per cycles: .8gal. / 3.02 liters Inlet temperature (Optimum): 140ºF / 60ºC Flow rinse pressure: 15 25 psi Wash Pump Motor Motor (hp): (2) 1 hp Temperatures Wash: 150ºF / 66ºC Rinse: 190ºF / 88ºC TECHNICAL SPECIFICATIONS Total Power Consumption Volts Amps Power (KW) 208/60/3 47.6 14.4 220/60/3 50.1 16.1 240/60/3 53.2 19.2 Pump Power Consumption Volts Amps Power (KW) 208/60/3 5.2 1.2 220/60/3 5.4 1.2 240/60/3 6 1.2 Total Power Consumption Volts Amps Power (KW) 208/60/1 75.1 14.4 220/60/1 79.1 16.1 240/60/1 85.8 19.2 Pump Power Consumption Volts Amps Power (KW) 208/60/1 5.2 0.9 220/60/1 5.4 1.0 240/60/1 6 1.2 Heating Elements Electric wash tank heater: 4.5 Kw Electric booster heater: 12 Kw Operating Cycles Wash time (Seconds): 3 settings (35,55,100) Dwell (Seconds): 5 Rinse time (Seconds): 15 Total Time (Seconds): 3 settings (55,75,120) Dimensions / Shipping Width: 28 1/4" / 717 mm Depth: 32" / 813 mm Height: 62" / 1575 mm Max clearance for dishware16 ½" / 419 mm Rack: 20" x 20" / 500mm x 500mm Shipping weight: 330 lbs. / 150 kg Shipping volume (cu. ft.): 32 Boiler Power Consumption Volts Amps Power (KW) 208/60/3 32.2 9.8 220/60/3 33.8 11 240/60/3 35.4 13.1 Boiler Power Consumption Volts Amps Power (KW) 208/60/1 52.2 9.8 220/60/1 54.9 11 240/60/1 59.4 13.1 For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 3 https://manual-hub.com/ INSTALLATION VISUAL INSPECTION Before installing the unit, check the package and machine for damage. All machines have been tested, inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. Visually inspect the exterior of the package. Any damage should be noted and reported to the delivering carrier immediately. If damaged, open and inspect the contents with the carrier. In the event that the exterior is not damaged, yet upon opening there is concealed damage to the equipment, please notify the carrier. Notification should be made verbally as well as in written form. Request an inspection by the shipping company of the damaged equipment. Also, contact the dealer through which you purchased the unit. INSTALLATION DIAGRAMS W = Water inlet D = Drain hose C = Electrical R = Terminal Block V = Vacuum breaker M = Pressure Gauge Fig. 1 For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 4 https://manual-hub.com/ DATA PLATE The data plate in located on one side of the machine. Under no circumstances should the data plate be removed from the unit. The data plate is essential to identify the particular features of your machine and is of great benefit to installers, operators and maintenance personnel. It is recommended that, in the event the data plate is removed, you copy down the essential information in this manual for reference before installation. Any transformations or changes made on the machines during installation should be reflected on the data plate or using a label as below: Total load at indicated POSITIONING Leveling and adjusting the height of the appliance is done by turning the leveling stands to the desire height. Ensure that the unit is level before making any connections (Fig. 2). FI-48W FI-64W FI-72W Fig.2 For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 5 https://manual-hub.com/ WATER INSTALLATION Water installation is carried out as shown in figures 3 and 4. The hot water line to the dishwasher must provide between 25±5 psi of water pressure. The hot water heater should be set to deliver 140F (not lower than 120°F) water temperature to the dishwasher for best results. Use ¾" copper tubing inlet line. Fig. 3 S = Gate valve F = Filter H = Hose E = Fill valve M = Pressure Gauge R = 3/4" Copper V = Vacuum breaker T = Lid CAUTION: Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a "no flow" condition (all valves and services are closed). Flow pressure is the pressure in the fill line when the solenoid valve is opened during the cycle THE DISPLAY OF THE PRESSURE GAUGE SHALL BE CLEARLY VISIBLE OF THE OPERATOR OF THE MACHINE. THE GAUGE SHALL HAVE INCREMENTS OF 1 psi (7 kpa) OR SMALLER AND SHALL BE ACCURATE TO ±2 psi (±14 kpa) IN THE 20 psi (103-172 kpa) RANGES. IF THE GAUGE IS LOCATED UPSTREAM OF THE CONTROL VALVE, IT SHALL BE MOUNTED IN AN ACCESSIBLE VALVE WITH A ¼ IN IRON PIPE SIZE CONNECTION. If the water pressure is less than 20 psi (1.4 kg/cm2), installation of a water pump is required as shown in Fig. 4. In areas where the pressure fluctuates or is greater than the recommended pressure, it is suggested that a water pressure regulator be installed. S = Stop cock F = Filter H = Hose E = Electro valve B = Electro pump M = Manometer R = ¾" Copper For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 6 https://manual-hub.com/ REQUESTED QUALITY OF THE WATER -Hardness: 5-10º F -Conductivity 200-2000 µS -pH 6.5 7.5 -Chloride's concentration < 150 m g/litre -Chlorine 0.2-0.5 mg/litre -Impurities < 0,08 mm It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction, prior to connecting to the machine. Use only the supplied hoses (3/4" Female hose connector) at the water connections. Failure to do so may result in damage to the solenoid valve threads and leaking. Tighten by hand. Connect the bent side of the hose to the machine. Adaptor supplied for ¾" female garden hose connection. FOR HARD WATER SUPPLIES WITH A HARDNESS OF OVER 2 GRAINS OR 10ºF AND PH BEYOND THE RANGE OF 7.0 8.5, A WATER CONDITIONER MUST BE INSTALLED. Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation. WATER DRAINAGE INSTALLATION Attach the drain hose as shown in Fig. 5. It is recommended to affix a siphon pipe to prevent odors. All piping from the machine to the drain must be a minimum 1-1/2" I.P.S. There should also be an air gap between the machine drain line and the drain. For natural overflow efficiency use floor drain. 2 3 /8 " Fig. 5 D = Drain hose C = Drain collector A = Air Gap F = Scrap Basket For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 7 https://manual-hub.com/ ELECTRICAL CONNECTION To access to the electrical connection strip (R) (Fig. 1), remove the front panel. Connect the wires as shown in figure 6. Insert the power cord through the cord holder (C) (Fig. 1) and make sure to leave enough cable. Tighten the connections. Leave free 39" of the power cord from the rear to facilitate cleaning of the location of the dishwasher. Install a circuit breaker in accordance to required consumption guidelines and data plate. The machine must be grounded. THANK ELEMENT 3-PHASE & 1-PHASE WIRING SCHEMATIC 3 -PHASE 1-PHASE 3 ~ 220 V. BL GY BR BK 22 11 BK BR GY BR G CT BK BR GY BR GY BK Y GROUND 1N ~ 230V. N T L1 S L2 R L3 TERMINAL BLOCK 22 11 BK BR GY BR G TANK CONTACTIOR Z203050 CT BK BK BR BR GY GY Y Y/G BL GY BK N BK, BR,GY T S BR BK, BR,GY R Prensa estopas Rc: 12 Kw. R-033002 1N Remove 1x Z683097 16mm² 3x 683069 16mm² Install 2x R263003 35mm² GROUND L1 L2 1 Legend Wire Bundle "1" is idintified as a thicker wire with a Blue wire incorporated BR Brown BK Black GY Gray BL Blue Y Yellow G Green WARNING: Electrical Shock Hazard It is the personal responsibility and obligation of the customer to contact a qualified electrician to assure that the electrical installation is adequate and is in conformance with the National Electrical Code, ANSI / NFPA 70 latest edition and all local codes and ordinance. For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 8 https://manual-hub.com/ INSTALLATION CHECKLIST CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATE OR SERVICE THE DISHWASHER. Has the dishwasher been properly leveled? Has the service voltage been checked to ensure that it meets the requirements listed on the dishwasher specifications (Page 2)? Circuit Breaker size ______ Voltage ______ Phase _______ Existing or New electrical install _______ Has the dishwasher been properly grounded? Are the electrical connections and plumbing pipes tightening to proper torque levels? Has been installed with the supplied water hose? If not, Specify specs of the water hose install Thread_____ Size ______ Brand ______ Flush water supply line before opening water valve Is the water valve open? Is the incoming water supply at 20 - 25 psi? Verify water hose, drain hose and chemical hoses are not kinked? Is the hot water supply at the optimum temperature (140ºF)? If not, list water temperature _______ ° F Is the water hardness 2.0gpg/34.2ppm and PH level 7 - 8.5ph? Has the drain plumbing been installed according to the instructions in this manual? Height of the drain hose ______ Air gap size _______ Was the drain installed to a garbage disposal? If yes, has been installed a back flow safety in case the garbage disposal fail? ____ Damages to a drain pump due to a failure of a garbage disposal will not be covered under warranty Is the overflow tube with the O-ring fitted in its position inside the tank Is the detergent for commercial dishwashers? Have you adjusted the amount of detergent / rinse going to the machine? ____ Adjustments on detergent/rinse pump are not cover under warranty. Please refer to page 18 for instructions. In order to validate your warranty this checklist must be return to Fagor along with the product registration card. MODEL NO.__________________________ SERIAL NO.___________________________ INSTALLATION DATE ___________________ SERVICE REP. NAME ___________________ PHONE Nº ___________________________ Registration can be completed by mail, phone, and fax or on the website www.fagorcommercial.com Fax: 3057790173 13105 NW 47 Ave. Opa Locka, FL 33054 servicerequest@fagorcommercial.com For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | P. 9 https://manual-hub.com/ OPERATION 9 10 2 1 3 8 7 4 56 Fig. 9 TURNING THE MACHINE ON Press and hold the power button (1) for five seconds. LED # 2 will lit up and the machine will start filling up with water. PREPARING THE MACHINE After the machine has filled it will start heating up the rinse tank and the wash tank. The machine is ready to wash when the rinse thermometer (9) indicates 180º F (83°C) and the tank thermometer (10) 160º F (71°C). It is the user's responsibility to wait until the minimum temperatures are displayed before putting the machine to wash. WASHING NOTE: All models are fitted with Thermo-stop. The temperature of the incoming water should be higher than 120°F/ 50 ºC. (Ideal temp. 140°F/60 ºC) If it is lower, the machine's capacity may be affected and you may have extended cycles. There are 3 washing cycles for models described before: P1 (3), P2 (5) and P3 (7) of 60, 90 and 180 seconds respectively. (Fig.7). LED's numbers 4, 6 and 8 indicate that the machine is working; depending on selected programme, one or other led will switch on. If you start your dishwasher prior to your booster heater (9) reaching a minimum of 180º F (83ºC), YOU WILL HAVE AN EXTENDED WASH CYCLE! For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 10 DRAINING AND CLEANING Draining must occur EVERY DAY and if in a high application; it should be drained after each meal rush! Set selector switch (1) (Fig. 8) to the "0" setting (OFF). Raise hood and remove overflow tube to drain the unit (Fig. 13). DO NOT LOOSE O'RING! Remove the rack guide (Fig. 12), Bulk and Long Scrap Baskets (Fig. 10) and Filter (Fig. 11) for cleaning Wipe clean and dry the machine if the day is completed. Leave hood open until the next day of operations. Use soap and water for cleaning purposes, not abrasive detergents Replace all back into position Replace the overflow tube with O-ring From time to time clean washing and rinsing arms and nozzles, as shown from Fig.14 to Fig. 18. To avoid the risk of overheating, and cause damage to internal parts, machine should not be left on overnight Fig. 10 Fig. 11 Fig. 12 Fig. 13 Fig. 14 Fig. 15 Fig. 16 Fig. 17 For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 11 DETERGENT CONTROL Use ONLY Commercial Grade, High Temperature, Low Suds Liquid Detergent. Fagor doesn't recommend any specific brand name of chemicals. Contact your local chemical distributor for questions concerning your chemical needs. All machines come equipped with an internal Detergent and Rinse dispenser. Take the tube located in the back or your machine marked "Detergent" and place inside detergent container. Take the tube with a blue stripe mark and place inside rinse container. Tubes are clear to provide you a visible means that chemicals are being dispensed. If desired you can control the amount of Chemical being dispensed by opening the bottom front panel of the machine. Locate the detergent dispenser (Fig. 9) and regulate according to the flow chart (Fig. 9a). For the Rinse, turn the button counterclockwise to get more rinse aide and clockwise for less. Verify all connections to the dispenser are hand tighten to prevent any leaks. Control and maintain the level of detergent and rinse aid of the tanks. Keep chemical tubing and filters submerged. DETERGENT PUMP DETERGENT ADJUSTMENT Oº 220º 1 7 2 6 3 5 4 Fig.9a Gal./h. 1 0 2 0.06 3 0.20 4 0.40 5 0.53 6 0.66 7 0.80 Fig. 9 RINSE PUMP RINSE PUMP ADJUSTMENT Warning! If you require the installation of an NON FAGOR Detergent and Rinse pump, a form MUST be fill out prior to installation by your installer. Failure to do so will void your Warranty. This form can be located inside your dishwasher. If lost, please contact Fagor to get a copy. Note: The detergent pump and rinse dispensing pump will only work during the process of fill and rinse. For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 12 Installation of External Chemical Pumps If you require the installation of an NON FAGOR Detergent and Rinse pump, a form MUST be fill out prior to installation by your installer. Failure to do so, will VOID YOUR WARRANTY!! This form can be located inside your dishwasher. If lost, please contact Fagor to get a copy. Dishwasher already incorporates a terminal block where you can connect an external chemical pump. Remove Right panel and locate terminal block (Fig. 25). Green and Violet are the connections for detergent. Green and White are the connections for rinse. Fig. Chemical Injectors: 1) Place External Detergent Injector at the back side of the machine above the stainless steel scrap filters. SOME MODELS INCORPORATE PREDRILLED HOLE AT THE BACK OVER WATER LEVEL. REMOVE PLUG FROM THE TANK AND FIT DETERGENT INJECTOR . 2) Remove black hose connected to the current rinse dispenser. Connect External Rinse Injector into the black hose. (Fig. 26) Black hose Fig. 26 3) If a PH sensor or similar is required, this can be installed between washing pumps pipes. Remove Right Panel to have access to that area. SOME MODELS INCORPORATE PREDRILLED HOLE AT THE BACK, MIDDLE HEIGHT OF THE TANK. REMOVE PLUG FROM THE TANK AND FIT PH SENSOR THROUGH IT. Also it is recommended to disconnect detergent pump that comes with the machine. Remove electrical connections and protect terminals, to prevent shortcuts. For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 13 PREPARING THE WARE Pre-scrap and rinse all racks prior to placing them in the dishwasher to remove large food particles (pre- scrap) from the ware. Wash glassware first Put trays in the baskets, making sure is in its separate rack (Fig.12). Put plates in the baskets, making sure each is in its separate rack (Fig. 11). Put glasses in upside down. Put cutlery in the cutlery baskets handles down. Mix spoons with knives and forks. (Fig. 10) Put the special cutlery baskets in the base baskets. Fig. 10 Fig. 11 Fig.12 DELIMING In order to maintain dishwasher at optimum conditions, it is requested to remove lime and corrosion deposits on a frequent basis. A de-liming solution should be available from your chemical supplier. Read and follow all instructions on the label of the de-liming solution. Operations: Fill the machine. Add the correct amount of de-liming solutions as recommended by the de-liming solution manufacturer. The water capacity of the tank can be verified on the specification sheet of this manual Remove detergent and rinsing tubes from containers so no chemicals go to the machine Run the machine for the recommended period of time. As many cycles as needed. Turn off the machine and open the door. When clean, drain and re-fill the machine and Run machine for 3-4 cycles to remove de- liming solution Drain the machine. For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 14 TROUBLESHOOTING SYMPTOM POSSI BLE CAUSE Dishwasher will NOT FI LL after the door is closed. Power " ON" light ( L1) is not illum inated. Service breaker tripped Machine not connect ed t o power source. ACTI ON Reset . I f t he br eaker t r ips again, cont act an elect r ician t o verify am ps or possible short. Verify the unit is connected to a hot ( live) feed. Verify voltage and proper phasing. Dishwasher will NOT FI LL or reach the appropriate water level after the door is closed. Power " ON" light ( L1) is illum inated. Fault y Circuit Board No water to m achine Machine not level Overflow t ube not at t ached or broken / m issing O- ring. Fault y door sw it ch Fault y fill pressure sw it ch ( P1) Fault y rinse/ fill valve ( V) Make sur e pow er is being supplied t o t he board. Check for loose wir ing harness connect ions. Check circuit board fuse. Check volt age bet ween R ( brown) and N ( blue) . I f 208V-240V found, replace circuit board. Verify hose is not blocked or kinked, water valve is open and pressure > 20 psi. Level m achine. Legs are height adj ust able. Check condit ion of overflow t ube. Make sur e O- ring is in good working condition and in place. Verify the wiring at the swit ch for loose connect ions; if no loose connect ions are present , replace the switch ( I p) or t he door relay ( Cp) Verify volt age at t er m inal 2 ( brown) and GND. I f no volt age, P1 is possible st uck . Verify the wiring and proper voltage at valve; if correct replace fill valve. Fault y fill pressure sw it ch ( P1) Verify it changes position of t he swit ch; on t erm inal 1 to 2 (fill) , and 1 to 3 (heating) I f not replace it . Fault y Pow er/ St art but t on ( St ) Verify good connect ion between digital start buttons and circuit board. I f disconnected, reconnect and verify. Verify circuit board fuse is I f connected and still not working, replace Adhesive Trim . Dishwasher will NOT RUN after the door is closed. Power " ON" light ( L1) is illum inated and the unit has com pleted the filling and heating cycle. Fault y Circuit board Fault y wash pum p ( MBL) Make sur e pow er is being supplied t o t he board. Check for loose wir ing harness connect ions. Check circuit board fuse. Check volt age bet ween R ( brown) and N ( blue) . I f 208V-240V found, replace circuit board. Rot at e t he pum p from t he shaft flat head slot count erclock wise to verify free rotation. Verify that the wash pum p is getting power. I f so, replace t he pum p. Fault y st art but t ons Rinsing t em per at ure gauge is lower t han 180º F. Verify good connect ion between digital start buttons and circuit board. I f disconnected, reconnect and verify. Verify circuit board fuse is I f connected and still not working, replace Adhesive Trim . Wait unt il sanit ized rinsing tem perature reached a m in.of 180º F. Check out your incom ing wat er t em perat ur e. Recom m ended incom ing wat er t em perat ure is 140° F For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 15 SYMPTOM Dishwasher RUNS continuously in the wash cycle or not rinsing. POSSI BLE CAUSE Fault y Circuit Board ACTI ON Make sur e pow er is being supplied t o t he board. Check for loose wir ing harness connect ions. Check circuit board fuse. Check volt age bet ween R ( brown) and N ( blue) . I f 208V-240V found, replace circuit board. Dishwasher RUNS continuously in the wash cycle or not rinsing. Dishwasher FI LLS slowly and/ or rinse is weak. Dishwasher RUNS. RI NSE WATER NOT REACHI NG MI NI MUM TEMPERATURE OF 180° F Fault y Circuit Board Fault y Operat ing t - st at ( Tc) / Fault y Cir cuit Board Fault y rinse/ fill valve ( V) No water to m achine. Clogged or obst ruct ed rinse arm s Poor wat er pressur e Hose strainer is clogged Make sur e pow er is being supplied t o t he board. Check for loose w iring harness connect ions. Check cir cuit board fuse. Check volt age bet ween R ( brown) and N ( blue) . I f 208V-240V found, replace circuit board. Verify rinse gauge t em perat ure is abov e 180° F. I f above, replace circuit board. I f rinse tem perature < 180° F replace Tc t herm ost at and/ or boiler elem ent and heat er relay. I f A4 is displayed, reconnect t em perature sensor. I f A5 is displayed, replace t em perat ure sensor. Verify the wiring and correct voltage at valve; if correct replace fill valve. Verify hose is not blocked or kinked. Verify the inlet wat er pressure is at a m in of 20 psi and m ax 25 psi. Rem ove and clean rinse ar m s/ nozzles. Verify the inlet water pressure is at a m in of 20 psi and m ax 25 psi. Check st rainer or any filt ers inst alled. Bad rinse/ fill valve ( V) Valve can be clogged causing poor flow. Tem perat ure gauge in front panel is defective. Misadj ust ed/ fault y t herm ost at ( Tc) Fault y high lim it st at ( Tl) Fault y heat er relay ( Cc) Fault y Boiler elem ent ( Rc) Disconnect hose from fill valve and check filt er screen inside for debris. Replace rinse/ fill valve as needed. Check t em perat ure w it h a calibrat ed t her m om et er at t he corresponding t em perat ure sensor locat ion. Replace tem perature gauge as needed. Verify rinse tem perature probe sensor is properly insert ed inside probe w ell. Replace Tc t her m ost at and/ or boiler elem ent and heater relay. I f A4 is displayed, reconnect tem perature sensor. I f A5 is displayed, replace tem perature sensor. Reset t herm ost at by depr essing red but t on. Replace if necessary. Make sure heat er relay ( Cc) is working properly ( not st uck in or out ) and Tc t herm ost at is cut t ing off below 195° F Verify volt age at heater relay coil ( A1, A2) , solenoid closes when receiving voltage. I f not, replace heater relay ( Cc) . Ohm out elem ent check for cont inuit y; if open, replace heat er ( Rc) . For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 16 SYMPTOM Dishwasher RUNS. WASH WATER NOT REACHI NG REQUI RED TEMPERATURE OF 150° F Dishwasher Washes and Rinses but Does NOT DRAI N or overflows. Dishes are not com ing out clean enough. WATER OVERFLOW FROM BOTTOM OF THE DOOR Rinse agent not being dispensed POSSI BLE CAUSE Low incom ing wat er tem perature supplied to the Dish w ash er Fault y t her m ost at ( Tc) Misadj ust ed/ fault y t herm ostat ( Tt ) Tank heat er relay ( Ct ) fault y . Tank heat er ( Rt ) fault y Door is closed Overflow t ube not r em ov ed. Drain pum p (BD) clogged. Drain hose kinked Fault y Drain pum p ( BD) Fault y safet y pressure swit ch ( P2) , Overflow. Machine t em perat ures or pressure m ay not be to sp ecif icat ion . None or too little detergent being used. I mproper loading or overloading Washing and or rinsing arms jamm ed or dirty. Clogged drain Machine not level Excessive inlet pressure EXCESS FOAM com ing out of the door. Low wat er pressur e, rinse aid container is em pty, air in the pum p and/ or lines. Detergent tubes not placed properly inside container/ im proper adj ustm ent ACTI ON Check out t hat incom ing wat er t em perat ure is at least 120° F and pressure is at least 20 psi. Opt im al incom ing water tem perature is 140° F and optim al incom ing water pressure is 25 psi. Verify t hat t here is power on violet ( vi) com ing from Tc t o Tt ( only applies aft er Tc has been sat isfied or > 180° F) . I f A4 is display ed, reconnect t em perat ure sensor. I f A5 is displayed, replace tem perature sensor. Verify voltage to t- stat . I f voltage has been verified ok, check t ank heat er relay Ct Verify voltage at heater relay coil ( A1, A2) , solenoid closes when receiving voltage. I f not, replace heater relay ( Ct ) Ohm out ( bet ween 10- 12 Ohm s) elem ent check for cont inuit y; if open, r eplace heat er ( Rt ) . Open t he door and push t he drain but t on for 3 sec. Open t he door and rem ov e t he Front Right S/ S Filt er and rem ove the overflow tube by inserting a finger through the hole on top of the overflow tube and pull upward. Open drain pum p cover and rem ove debris. ( Lower front panel; unscrew white rem ovable cover, rotate counterclock wise Make sure t he drain hose is not kinked and flush out any debris that m ay have been accum ulated. Verify voltage to drain pum p; if receiving voltage, replace Drain pum p ( BD) . Verify that the black rubber pressure t ube is not kinked or dam aged ( air leak) . I f so, replace black rubber pressure tube. I f not kinked or dam aged, replace pressure sw it ch P2. Wait unt il sanit ized rinsing tem perature reached a m in.of 180º F. Check out your incom ing wat er t em perat ur e. Recom m ended incom ing wat er t em perat ure is 140° F and incom ing water pressure is 20-25 psi. Make sure det ergent t o dish rat io is fallowed t o m anufact urer specificat ion. Make sure that t he detergent and rinse pum ps have been adj ust ed and prim ed ( prim ing only applies t o t he r inse pum p) . Check for kink s along t he chem ical lines. Make sure that t he chem ical line brass filters are com pletely subm erged below the chem ical level. Read chapt er on proper loading of dishwasher. Refer t o page 15 of this manual. Check t hat arm s rot at e properly by spinning t hem m anually and that rinsing and washing nozzles are not blocked or dirt y. Clean if necessary Rem ove obst ruct ion from t he pum p and/ or m ake sure the drain hose is not kinked and flush out any debris that m ay have been accum ulated. Level m achine by adj ust ing t he unit 's legs accordingly. Refer t o page 6 of t his m anual I nst all pressur e reducing valve. Ensur e flow is 20- 25 psi. Use ONLY com m ercial grade, low suds, liquid det ergent for com m ercial appliances. Adj ust the am ount of chem icals being dispensed t o t he unit . Refer t o page 14 of this manual. Verify t hat the m in. incom ing wat er pressure is 20 psi. Verify t hat there is enough rinse aid left in t he container. Make sure t hat t he rinse agent chem ical lines are prim ed and free of kinks. Verify detergent t ubes are secured inside container Adj ust chem icals to proper levels For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 17 DIAGNOSTICS . ON/OFF LED FLASHING: Errors or Faults are notified by flashes of the ON/OFF LED. The flashes stay on for half second, followed by 2 seconds off. On On Off On On Off Example of a 2 flashes ERROR ( Tank Water Fill Error) 1 Flash ( OPEN DOOR): This is indicated by a one flash and a pause. This continues as long as the door is open and the selected cycle is unfinished. 2 Flashes ( TANK FILL ERROR): This is indicated by a two flashes and a pause. This continues while the water in the tank does not reach the correct level in the specified time. 3 Flashes ( TANK DRAINAGE ERROR): This is indicated by a three flashes and a pause. This continues while the drainage pump does not drain the water in the tank to the correct level in the specified time. 4 Flashes ( BOILER HEATING ERROR): This is indicated by a four flashes and a pause. This continues while the water in the boiler does not reach the correct temperature in the specified time. 5 Flashes ( TANK HEATING ERROR): This is indicated by a five flashes and a pause. This continues while the water in the tank does not reach the correct temperature in the specified time. TEMPERATURE PROBE ERROR: The display may show different alarms for the temperature probes. The alarm is shown on the corresponding display ( boiler temperature display or tank temperature display). A4 : "Temperature probe open" alarm: A5: "Temperature probe short-circuit" alarm: For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 18 ELECTRICAL DIAGRAMS For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 19 WIRING SCHEMATICS For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 20 LIMITED WARRANTY One Year Parts & Labor Warranty: Fagor Commercial, Inc. ("Fagor") warrants to the first-end-user purchaser (the "User") that the Fagor brand equipment sold hereunder, except for parts and accessories which carry the warranty of a supplier (the "Equipment") will be free from defects in material and factory workmanship under normal conditions of use and maintenance for a period of (1) one year from the date of Installation (Warranty Commencement Date), but in no event to exceed (15) fifteen months from the date of shipment. Warranty Coverage: If there is a defect in material or factory workmanship covered by this Warranty reported to Fagor during the period the applicable Warranty is in force and effect, Fagor will repair or replace, at Fagor's option, that part of the Equipment that has become defective. Fagor will cover labor cost within one year from the Warranty Commencement date or 15 months from shipment date, whichever occurs first with the exception of the Glasswasher models, which will be 90 days labor and one year parts warranty. Fagor shall bear all labor costs in connection with the installation of these replacement parts, provided that, the installation is conducted by Fagor or its authorized representative. Charges for warranty travel time to round trip total (2) two hours or up to 100 miles. Any charges exceeding those stated herein must have prior authorization by Fagor. In case Fagor deems the equipment non-repairable, said equipment will be replaced and the replacement unit(s) will carry the same warranty period from the original unit's installation date (Original Warranty Commencement Date). Exclusions from and Conditions to Warranty Coverage: This Warranty does not cover parts or accessories, which (a) carry the warranty of a supplier or (b) are abused. Application of this Warranty is further conditioned upon the following: · Installation. The Equipment must be properly installed in accordance with Fagor's installation procedures and instructions and reviewed and tested by a professional technician. · No Alteration. The Equipment must not have been modified or altered from its condition at the date of original installation. · Use. FAGOR EQUIPMENT IN NOT DESIGNED FOR PERSONAL, FAMILY OR HOUSEHOLD PURPOSES, AND ITS SALE FOR SUCH PURPOSES IS NOT INTENDED. IN THE EVENT THE EQUIPMENT IS SO USED, THIS WARRANTY SHALL BE NULL AND VOID, AND THE EQUIPMENT SHALL BE DEEMED TO HAVE BEEN SOLD "AS IS-WHERE IS" WITHOUT ANY WARRANTY OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF TITLE, NON-INFRINGEMENT, MERCHANT-ABILITY OR FITNESS FOR A PARTICULAR PURPOSE. · Water Quality. Water supply should have hardness between .25 and 2.0 grains per gallon, pH level between 7.0 8.5 and TDS level at 250 PPM. Equipment failure due to inadequate water supply is not covered by this Warranty. · Proper Maintenance and Operation. The Equipment must be properly maintained and operated in accordance with Fagor's maintenance and operating procedures. All service, labor and parts must be acquired from Fagor or its authorized service representative for the User's area. · Minor Parts. No labor will be associated with the replacement of minor items such as, and not limited to, switches, pilot lights, gauges, fuses, etc. or replacement of wear items such as curtains, squeeze tubes, etc. · This warranty is void if failure is a direct result of handling &/or transportation, fire, water, accident, misuse, acts of God, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended. Failure to comply with any of these conditions will void this Warranty. In addition, this Warranty does not cover defects due to apparent abuse, misuse or accident. Fagor will have no responsibility to honor claims received after the date the applicable Warranty expires. Notwithstanding the foregoing, any claim with reference to the Equipment or any parts therefore for any cause shall be deemed waived unless submitted by the User to Fagor within thirty (30) days after the date the User discovered, or should have discovered, the claim. In connection with all claims under this Warranty, Fagor will have the right, at its own expense, to have its representatives inspect the Equipment at the User's premises and to request all of User's records pertaining to the Equipment to determine whether a defect exists, whether the conditions set forth in this Warranty have been satisfied, and whether or not the applicable Warranty is in effect. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY REPRESENTATION OF PERFORMANCE AND ANY IMPLIED WARRANTIES OF TITLE, NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO OTHER WAR-RANTIES ARE AUTHORIZED ON BEHALF OF FAGOR UNLESS SPECIFICALLY ISSUED BY FAGOR. Fagor shall have no liability for incidental or consequential losses, damages or expenses, loss of sales, profits or goodwill, or punitive or exemplary damages directly or indirectly arising from the sale, handling or use of the Equipment or from any other cause relating thereto, whether arising in contract, tort, warranty, strict liability or otherwise. Fagor's liability hereunder in any case is expressly limited, at Fagor's election, to repair or replacement of Equipment or parts therefore or to the repayment of, or crediting the user with, an amount equal to the purchase price of such goods. https://manual-hub.com/ Fagor Commercial, Inc. 13105 NW 47th Ave. Miami, Fl. 33054 Tel: (305) 779 0170 Fax: (305) 779 0173 1-866-GO-FAGOR www.fagorcommercial.com For Customer Service: Call 1-866-GO FAGOR www.fagorcommercial.com | https://manual-hub.com/ P. 22