Instructions for GECKO models including: in.ye Heater Controller Replacement, in.ye Heater Controller, Controller Replacement, Heater Controller, Heater
File Info : application/pdf, 11 Pages, 3.74MB
DocumentDocumentGecko in.ye Heater-Controller Replacement Section 1: Description Service Instructions 1 The following instructions illustrate replacing the Gecko in.ye Heater-Controller model in the EndlessTM Original Series and WaterWell pools with a Poolside Water Quality System. Section 2: Materials/Tools Required · 5 Gallon Bucket · Towel · Phillips Head Screwdriver · Flat Head Screwdriver · Needle Nose Pliers Section 3: Service Instructions Heater-Controller Replacement 1. Turn off power to the pool equipment at the main breaker or shutoff (Fig. 1). Main Breaker Panel Shut Off To Pool Equipment Fig. 1 2. Remove the Isolation Cover by removing the two screws at the bottom of the cover (Fig. 2). Endless Pools Isolation Cover Screw x2 Fig. 2 D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 2 3. Isolate the Water Quality System equipment from the pool water by closing the Ball Valve before the pump and Ball Valve on the return side of the plumbing. The valve is fully closed when it is perpendicular with the plumbing as shown in Figure 3. Ball Valve Ball Valve Fig. 3 4. Remove the front cover of the Gecko Heater-Controller by removing the two screws (Fig. 4). Fig. 4 Screw x2 Front Cover Endless Pools D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 3 5. The next step is unplugging all equipment from the controller. Each component is connected to the controller board with either three female quick connect terminals or a single amp connector (Fig. 5). PRIOR TO REMOVING THE WIRES FROM THE CONTROLLER, TAKE NOTE OF THE QUICK CONNECT TERMINAL ID OR AMP CONNECTOR ID ON THE IN.YE BOARD TO AVOID MIS-WIRING THE COMPONENTS IN THE REPLACEMENT CONTROLLER (i.e., Circulation Pump = green wire to P6, black wire to K1, white wire to P24). TAKE PICTURES OF THE WIRING IF NECESSARY. Use needle nose pliers to remove any female quick connect terminal. Quick Connect Terminal (terminal P6 shown) AMP Connector (amp connector A1 shown) Fig. 5 6. Once the components are unplugged from the controller, trace the cords to the appropriate cable clamp on the right side of the controller. Slide the clamp out of the slot and open the clamp to remove the cord (Fig. 6). Endless Pools Fig. 6 D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 4 7. Remove the incoming power wires from the Terminal Block. Remove the electrical whip from the enclosure by removing the lock nut on the inside of the controller. Remove the copper bonding wires from the Bonding Bar (Fig. 7). Terminal Block Lock Nut for whip Main power connection Bonding Bar Fig. 7 8. Remove the four screws that secures the controller to the Mounting Board (Fig. 8). Mounting Board Fig. 8 Screw x2 Screw x2 Endless Pools D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 5 9. There is a Union on each end of the controller. Place a bucket under the first Union. Crack the Union clockwise to loosen and allow the water in the plumbing to drain into the bucket. Once water is drained, completely unthread unions to remove the controller from the plumbing assembly (Fig. 9). Union Union Bucket Fig. 9 10. Remove the two Mounting Plates from the back of the controller by removing the screws. Attach the plates to the replacement controller (Fig. 10). Mounting Plate Screw x2 Fig. 10 Endless Pools D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 6 11. Position the replacement controller on the Mounting Board and align the inlet and outlet unions with the plumbing. Make sure a T-Gasket is installed between the Union and the Tailpiece. The raised section of the T-Gasket must sit in the groove of the Tailpiece. Thread each Union onto the Tailpiece. Do not over tighten (Fig. 11). Union Tailpiece T-Gasket Fig. 11 12. Secure the controller to the Mounting Board with four screws (Fig. 12). Mounting Board Screw x2 Screw x2 Fig. 12 13. Remove the front cover of the controller by removing the two screws (Fig. 13). Fig. 13 Endless Pools Screw x2 Front Cover D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 7 14. Secure the electrical whip to the controller and attach the incoming power wires to the Terminal Block. Re-attach the copper bonding wires to the Bonding Bar (Fig. 14). Terminal Block Lock Nut for whip Main power connection Fig. 14 Bonding Bar 15. Re-wire all pool equipment to the controller referencing the notes and pictures that were taken of the quick connect terminal and amp connector IDs when removing the components from the old controller. Call customer service with questions about wiring. 16. Once all components are wired to the controller, remove the cable clamps on the right side of the controller (Fig. 15). Fig. 15 17. Place the cord for each component into a clamp. Each clamp can accept up to two cords. Reinstall the clamp into its original position (Fig. 16). Endless Pools Fig. 16 D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 8 18. Route the cord for the keypad, optional LED Lights (if present), and optional Remote Pool Monitoring System (if present) through the strain relief on the bottom right hand side of the controller and then plug into corresponding port (Fig. 17). Fig. 17 Optional Remote Pool Monitoring (in.touch) 19. Re-install the front cover of the controller (Fig. 18). Strain relief channel Optional LED Lights Keypad Fig. 18 Screw x2 Front Cover Endless Pools D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 9 20. Open the Ball Valve on the return side of the plumbing to allow the plumbing to fill with water. Then, open the Ball Valve above the pump (Fig. 19). Ball Valve Ball Valve Fig. 19 Start Up Procedure The Heater-Controller MUST be programmed for the Water Quality System to function. The programming of the controller is done on the keypad display. Refer to the chart below to determine the appropriate Low-Level configuration for the product purchased. Proceed to the following page to program the controller. Low-Level Endless Pools Model LL1 · Endless Pools Spa Series (shipped after 11/1/2011) WITHOUT Optional Gas Heater LL2 · Original Endless Pool, Performance Endless Pool, High-Performance Endless Pool, Elite Endless Pool, Dual Propulsion Endless Pool, WaterWell, Fastlane Pool, Fiberglass Pool WITHOUT Optional Gas Heater (MAX TEMP 92F). · Swim Spa (shipped prior to 11/1/2011) WITHOUT Optional Gas Heater (MAX TEMP 92F). LL3 · Endless Pools Spa Series (shipped after 11/1/2011) WITH Optional Gas Heater LL4 · Original Endless Pool, Performance Endless Pool, High-Performance Endless Pool, Elite Endless Pool, Dual Propulsion Endless Pool, WaterWell, Fastlane Pool, Fiberglass Pool WITH Optional Gas Heater (MAX TEMP 92F). · Swim Spa (shipped prior to 11/1/2011) WITH Optional Gas Heater (MAX TEMP 92F). LL5 · Original Endless Pool, Performance Endless Pool, High-Performance Endless Pool, Elite Endless Pool, Dual Propulsion Endless Pool, WaterWell, Fastlane Pool, Fiberglass Pool WITHOUT Optional Gas Heater (MAX TEMP 98F). · Swim Spa (shipped prior to 11/1/2011) WITHOUT Optional Gas Heater (MAX TEMP 98F). LL6 · Original Endless Pool, Performance Endless Pool, High-Performance Endless Pool, Elite Endless Pool, Dual Propulsion Endless Pool, WaterWell, Fastlane Pool, Fiberglass Pool WITH Optional Gas Heater (MAX TEMP 98F). · Swim Spa (shipped prior to 11/1/2011) WITH Optional Gas Heater (MAX TEMP 98F). LL7 · SwimFit Pool (MAX TEMP 92F) LL8 · Streamline Pool (MAX TEMP 92F) Endless Pools D90082 0323 Gecko in.ye Heater-Controller Replacement Service Instructions 10 PROGRAMMING HEATER-CONTROLLER LOW-LEVEL: 1. Restore power to the pool equipment. The system will go through a boot up cycle. At the end of the cycle the keypad will display L or LL with a blinking number, representing the Heater-Controller configuration (Low-Level) number. 2. Use the Up Button on the keypad to toggle to the appropriate Low-Level for the model of pool present, referencing the chart on the previous page. 3. Press the Light Button on the keypad to store the setting. The system will go through another boot up cycle that can last up to 5 minutes. At the end of the cycle, the keypad will display the water temperature. If the keypad is flashing FLO, air may need to be removed from the plumbing. Refer to the procedure on the following page for removing air. CHANGING HEATER-CONTROLLER LOW-LEVEL: 1. Press and hold the Pump Button on the keypad until L or LL with a blinking number is displayed. Remove your finger from the Pump Button when this happens. NOTE: It will take approximately 30 seconds for the L or LL to appear on the screen while holding Pump Button. 2. Use the Up Button on the keypad to toggle to the appropriate Low-Level for the model of pool present, referencing the chart on the previous page. 3. Press the Light Button on the keypad to store the setting. The system will go through a boot up cycle that can last up to 5 minutes. At the end of the cycle, the keypad will display the water temperature. NOTE: If the Light Button is not pressed within 25 seconds, then the programming change will not take effect. Endless Pools D90082 0323 Gecko in.ye Heater-Controller Replacement Removing Air From Water Quality System Service Instructions 11 1. Shut off the power to the pool equipment. 2. Close the Ball Valve on the return side of the plumbing. The Ball Valve on the suction side (above the pump) should be left in the open position. 3. Prior to completing this step, cover the pump with a towel to prevent it from getting wet. Partially crack the Union open that is at the top of the pre-plumbed assembly above the pump (Fig. 20). This will allow any air trapped in the plumbing to escape. Once all air has been released, tighten the Union, open the Ball Valve, and re-supply power to the equipment. Allow up to 5 minutes for the controller to fully re-boot. Ball Valve Closed Union Ball Valve Open Pump Fig. 20 4. Once the system is fully operational, re-install the Isolation Cover (Fig. 21). Endless Pools Isolation Cover Screw x2 Fig. 21 D90082 0323