ASSA ABLOY SPARK Automation for Sectional Doors
Model: SPARK 600 / SPARK 1000
Document Version: IP2445, 2024-07-17
Product Disposal Information
The crossed-out wheelie bin symbol ♻️ indicates that the product must be disposed of separately from normal household waste. The product should be recycled according to local environmental regulations. By separating a product marked with this symbol from household waste, you will help reduce the volume of waste sent to incinerators or landfills and minimize any potential negative impact on human health and the environment.
Manufacturer Information
Manufacturer: ASSA ABLOY Entrance Systems AB
Address: Lodjursgatan 10, SE-261 44 Landskrona, Sweden
Declaration of Incorporation of Partly Completed Machinery
Directive: 2006/42/EC, Annex II-B
ASSA ABLOY Entrance Systems AB declares that the SPARK 600 - 1000 automation systems for sliding gates comply with the following directives:
- Machinery Directive 2006/42/EU
- EMC Directive 2014/30/EU
- RED Directive 2014/53/UE
- RoHS 2 Directive 2011/65/EU
- RoHS 2 Amendment 2015/863/EU
Compliance with UK regulations is also stated, including Supply of Machinery (Safety) Regulations 2008, Electromagnetic Compatibility Regulations 2016, Radio Equipment Regulations 2017, and The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (RoHS).
Machinery Directive Compliance for Installers
According to the Machinery Directive (2006/42/EC), installers who motorize a door or gate have the same obligations as a machinery manufacturer. This includes:
- Preparing a technical data sheet containing specified documents.
- Keeping the technical data sheet available for competent national authorities for at least ten years.
- Drawing up the EC Declaration of Conformity and delivering it to the customer.
- Affixing the EC marking on the motorized door or gate.
- Ensuring compliance with safety regulations by installing necessary safety devices.
Dimensions and Applications
Dimensions
Main Unit: Width: 350mm, Height: 145mm, Depth: 250mm
Track System Lengths: 3.3m (3560mm), 4.4m (4660mm)
Applications
Designed for sectional doors.
Technical Specifications
| Feature | SPARK 600 | SPARK 1000 |
|---|---|---|
| Power Supply | 24 V | 100-120 V~ / 200-240 V~ (selectable by switch), 50/60 Hz |
| Power Consumption | 100 W | 150 W |
| Standby Power | <0.8 W | <0.8 W |
| Thrust | 600 N | 1000 N |
| Opening Speed | 8-22 cm/s (Default 20 cm/s) | 8-22 cm/s (Default 20 cm/s) |
| Closing Speed | 8-22 cm/s (Default 10 cm/s) | 8-22 cm/s (Default 10 cm/s) |
| Max Door Area (*) | 12 m² | 17 m² |
| Max Door Weight | 130 kg | 200 kg |
| Service Class / Duty Cycle | INTENSIVE (up to 200,000 cycles tested) | INTENSIVE (up to 200,000 cycles tested) |
| Duty Cycle (S2/S3) | S2= 60 min (T= 25°C) | S3= 75% (T=25°C) |
| Operating Temperature (T) | -20°C to +55°C | -20°C to +55°C |
| Degree of Protection | IP20 | IP20 |
| Control Panel | LCU60 | LCU60 |
| Radio Frequency | 433.92 MHz / 868.35 MHz | 433.92 MHz / 868.35 MHz |
| Noise Level LPA | <55 dB(A) (operator only) | <55 dB(A) (operator only) |
(*) Max door area calculated based on a weight of 10.9 kg/m².
(**) Indicative cycles consider a door height of 2350mm and factory settings (default speed opening 20 cm/s, closing 10 cm/s). Configurable speeds up to 22 cm/s. A cycle is an opening maneuver followed by a closing maneuver.
Assembly Instructions
Guide Rail Assembly
Illustrates connecting multiple rail segments together to form a longer track.
Belt Tensioning
Shows the drive belt being tensioned using a screw mechanism. Specific ranges are provided: 12-15mm for TS150X2 and 15-18mm for TS200X2.
Automation Unit Mounting
Depicts mounting the main drive unit onto the guide rail.
Mechanical Installation
Illustrates attaching the drive arm to the door leaf and the automation unit using a mounting bracket and bolts.
Arm Assembly and Fastening
Provides a detailed view of attaching the drive arm to both the door and the automation unit.
Cable Passage
Shows routing cables through a designated opening in the automation unit.
Electrical Connections
Terminal Overview
The control unit features various terminal blocks for connections:
- ANT: Antenna connection.
- J10, J11, J13, J6, J7, J8, J5, J14, J17, J1, J3, J4, J9: Various input/output and power terminals.
- 24V: Power supply input.
- BAT: Connection for optional battery backup (BBK1500X1).
- RADIO RX: Radio receiver connection.
- LED internal light (built-in): Indicator light.
Inputs and Outputs Summary
| Terminal Group | Function |
|---|---|
| 1-5 | Impulse / Step-by-step operation |
| 1-8 | Safety device for closing |
| 1-9 | STOP, Courtesy light, Flashing light, Electric lock output |
| ANT | Antenna |
| WS (Wall-Station) | Connection for external wall-mounted controls |
| 24V / Photocell | Power and connection for safety photocells |
Display and Control Panel
Display Controls
The control panel features buttons for navigation and operation:
- UP [↑]: Navigate upwards, increase value.
- DOWN [↓]: Navigate downwards, decrease value.
- ENTER [⊚]: Confirm selection, enter menu.
- ESC [⎋]: Exit menu, cancel.
Operation
Self-Learning Procedure
- Connect the power supply and set the open position. Press and hold the [↑] button.
- Press the [⊚] ENTER button to start the self-learning process.
- The procedure is complete when the door is fully open and the courtesy light is ON [?].
- The HOLD UP button and COURTESY LIGHT indicator are shown.
Remote Control Storage
To store a remote control:
- Press the [⊚] ENTER button.
- Press the [⎋] ESC button.
- Press the [↑] or [↓] buttons to select the desired function.
- Follow on-screen prompts. (Typically involves pressing a button on the remote).
Menu Navigation
The system offers navigation through different levels:
- Main Level: Access to frequently used functions like Frequent Use, Operation Mode, Run Adjustment, Input/Output Configuration, Radio Operations, and Diagnostic Functions.
- Parameter Level: Allows adjustment of detailed settings such as:
- Selection of automation door installed
- Open direction
- Encrypted radio transmission protocol setting
- Remote control storage
- Radio receiver operation
- Command for terminals 1-5
- Automatic closure enabling
- Setting of automatic closing time [s]
- Adjustment of partial opening measurement [%]
- Setting of automatic closing time after partial opening [s]
- Adjustment of thrust on obstacles during opening [%]
- Adjustment of thrust on obstacles during closure [%]
- Opening speed [cm/s]
- Closing speed [cm/s]
- Terminal 9 operation mode
- Setting the Wi-Fi functionality
- Selection of device connected to terminals 1-8
Example Parameter Values: Sectional door, for MAGIC retrofit, for SPARK, step-by-step opening.
Direct Keys / Shortcuts
- Door Opening [↑]
- Door Closing [↓]
- System Restart [RS]
- Calibration Reset [RC]
- Add Transmitter [SR]
- Reset Wi-Fi [RW]
Full Technical Manual
For complete details, refer to the full technical manual.
