Product Overview/Technical Specification for BOSCH models including: Complete Camera Calibration

PRECISION - Bosch Automotive Aftermarket

2022-01-20 — instructions and user friendly screen displays ... NISSAN. 360°. Rear view camera. Rear and Surround View Cameras ... boschaftermarket.co.uk.

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adas bos br adas en
Driven by
PRECISION
Accurate and efficient calibration with Bosch
Advanced Driver Assistance System (ADAS)

Complete Camera Calibration as a key factor for safe driving

Advanced Driver Assistance Systems Advanced Driver Assistance Systems (ADAS) are vehicletechnologiesthat provide safer driving experiences for the vehicle, driver, passenger, and the surrounding environment. ADAS technologiesare paving the road to autonomous vehicleswhich can run fulltime with only maintenance stops. ADAS' primary goal is to reduce accidents and save lives.

ADAS Technologies are commonly referred to in levels of automation:

Level 0
No automation Full-timedriver performance is executed by the human driver of all aspects of the dynamic driving task, even when enhanced by warning or intervention systems

Level 2

Level 4

Partial automation Driving mode-specific execution by a driver assistance system of both steering and acceleration of deceleration using information about the driving environment and with the expectation that the human driver performs allremaining aspects of the dynamic driving task

High automation Driving mode-specific performance by an automated driving system of all aspects of the dynamic driving task, even if a human driver does not respond appropriately to a request to intervene

Driver assistence Driving mode-specific execution by a driver assistance system of either steering or acceleration and decel-
eration, using information about the driving environment, with the expectation that the human driver performs allremaining aspects of
the dynamic driving task
Level 1

Condional automation Driving mode-specific performance by an automated driving system of all aspects of the dynamic driving task, with the expectation that the human driver willrespond appropriately to
request to interven
Level 3

Full automation Full-timeperformance by an automated driving system of all aspects of the dynamic driving task, under
all roadway and environmental conditions that can be managed by
a human driver
Level 5

Front camera  Lane assist  Speed limit display  Adaptive light  Augmented Reality
Head up Display

LIDAR sensors  Level 3 automation
highway Pilot  Traffic jam assist

360°
Surround view Rear camera camera  Parking and manoeuvring

Night vison
IR  Infrared camera
Front radar sensors  ACC  Emergency brake assist  Stop & Go function
2

ECU (electronic control units)  Safety control (i.e. ESP, ACC)  Central computing unit for
sensor data fusion  Engine and transmission control  Brake and lighting control

Rear radar
sensors  Lane change assist  Blind spot detection  Cross Traffic Alert  Door Open Alert

There are two main types of ADAS calibration: Static and Dynamic. While most vehicleswillrequire one or the other, some vehiclesmay require both. Here is a quick breakdown of the differences between Dynamic and Static calibrations:

Dynamic Calibration:  Pre-determined service drive of 5 to 30 miles
at set speed intervals  Initiated though a diagnostic scan tool  In some cases, may require a pre-alignmentor static
calibration before the dynamic calibration process  Difficultduring inclementweather and poses a liability
for shops sending technicians to drive customer vehicles outside of the shop environment

Static Calibration:  Placement of targets or radar reflectors at
predetermined locations in a static shop environment
 Initiated though a diagnostic scan tool  Requires fixture and targets in addition to scan tool

Importance of Accuracy and Precision
Precise recalibration is critical Through our engineering expertise and extensive testing, gain confidence in precise measurements and trust that your customers` vehicles are recalibrated within the tightest tolerances to the strictest standards, correctly the first time

Which use case requires ADAS services or sensor calibration?

Accident repair

Wheel Alignment

Service

Tuning

Minor repairs

Troubleshooting

Windscreen exchange

Sensor replacement

3

Calibrate Sensors and Cameras precisely and efficiently with Bosch

SCT 415/417
 Camera target
Diagnostics
 Data import/export  ADAS repair information  ADAS calibration  Pre/post scan

LIDAR sensors
Front camera
Front radar sensors
ECU

Note: Icons green = Cameras Icons blue = Sensors
4

VCI Remote diagnostic

DAS 3000
 LIDAR target  Front radar target  Night Vision target  Front camera target

Data base for Target Setup
instructions

IR
Night Vision
Rear view camera
360° Surround view camera
Rear radar sensors

Bosch ADAS Positioning Software
Mats for Rear view camera
Mats for Surround view camera
Doppler Simulator

SCT 815/818
5

Step 1
Plug in VCI and start automatic vehicle identification

Step 5
Position the calibration device

Step 2
Complete pre-scan diagnostics report

Step 6
Place targets

Step 3
Select ADAS system to calibrate

Step 7
Confirm and calibrate!

Step 4
Prepare for computed centre line measurement Follow vehicle specific setup instruction

Step 8
Complete post-scan diagnostics report

6

Calibrate faster. Generate more revenue. Grow your business ... and Repeat.
The superior ADAS workflow can guide you from set-up through calibration in half the time compared to manual processes
7

The superior ADAS workflow, only from Bosch Leverage the guided interactive calibration for the most precise and efficient set-up

Start Diagnostic routine Rapid vehicle identification with system list and error codes. Automatically stored for result protocol
ESI[tronic] 2.0 Online

ADAS Sensor selection Pre-Defined Workflows to meet all vehicle specific pre-conditioning and ECU parameter setting for
re-calibration process

Result Protocol
Complete documentation stored in cloud or file share.  Pre/post scan  Sensor re-calibration status  Tool/Target placement

Start Sensor Recalibration Diagnostic workflow
runs calibration routine and displays result status
with quality assessment

8

Simplified Set up Process: Communized OE procedures to simplify set-up and calibration processes Speed and Efficiency: Saves shops time and money by getting customer vehicles calibrated faster and with the confidence that it's done right
Guided Target Setup ADAS tool placement with vehicle specific setup information like target type / position / height, reference for distance measurement
Verification Check box list proofs all pre-sets derived from OEM specifications. i.e. height setting, target board type and roll/pitch angle levelling
9

DAS 3000: the new universal computer based calibration and adjustment device for ADAS

Front camera

Front radar sensors

LIDAR sensors (Extension)

Rear view camera (Extension)

VOLKSWAGEN GROUP | BMW | ALFA ROMEO | All Makes with appropriate Targets

The best evolution of DAS 3000 ever:
 New positioning software for more efficient processes and intuitive operation by  Revised navigation including user instructions and user friendly screen displays  Visualization of the current position as well as the target position by graphical animations  Digital values like distance, yaw angle and lateral displacement display
 New wheel clamps for attachment in seconds and maximum accuracy
 New bumper plate for precise distance measurement to the bumper
 Printout which documents the correct alignment of the calibration device together with the operator/workshop data
DAS 3000 video

Picture shows DAS 3000 Scope of delivery

https://bit.ly/38edG3V

Your benefits:
Perfect measurement accuracy according to the highest OEM specifications Fast and efficient calibration using a camera based alignment method (no wheel aligner needed) Around 50% faster compared to conventional laser-based systems thanks to the intuitive user guidance and calibration routines The Multi target board enables both camera and radar calibration with just one board (VW group) Multi-brand compatible with vehicle-specific calibration targets (optionally available) Everything in one place through an integrated storage box (optional accessory)

10

Front radar and Front camera system: DAS 3000
Computer based calibration device with fully digital distance measurement and alignment towards the driving axle.
Scope of delivery:  Trolley and calibration device  Multi target board (front Camera and front
radar VW group)  Precision measurement bar for installation
of vehicle specific target boards  Integrated dual-camera set  New positioning software version with an intuitive
user interface for the efficient alignment  New universal wheel clamps  New bumper plate for the fast and precise
distance measurement

Front Facing Radar (DAS 3000) Front Facing Camera (DAS 3000)

Above floor lifts: Offset pre-set system for quicker height setting and program routine for permanent yaw angle display

Designed for attaching LIDAR sensor calibration board and providing software routine positioning specific

Designed for rear camera units calibration with software routine positioning specific

Very ergonomic and comfortable manoeuvering thanks to lateral handles and turning knob for pitch angle adjustment and Radar 3-point calibration tilting

Multi-Target-Shop: Calibration targets for the all vehicle manufacturers

Integrated Multi-TargetShop container for individualstorage and immediate reach

Precision measurement bar for magnetic mounting of target boards and rapid roll angle adjustment

Universal wheel clamps with a circular spirit level for a perfect centring on the wheel. Even on extreme softline rims with sizes from 14" ­ 24"
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Rear and Surround View Cameras Calibration Mats

Brand specific equipment for the proper calibration of the Rear and Surround View cameras according to the OEM specifications implemented by Bosch routines and workflows.

Near Range Camera Systems for Volkswagen group
360° Surround view camera
VOLKSWAGEN GROUP
Calibration set for 360° Cameras Generation 2: (CTA 500-1)

Rear view camera
VOLKSWAGEN GROUP
Calibration set for Rear Camera: (CTA 501-1)

Main Features:  Set made by 2 floor mats (8,115 x 806 mm)  Robust material with plasticizers (750 g/m2) for safer
calibration due to proper waves-free flatness of the mats  Lateral clamping bars for easier rolling/enrolling  Cylindrical storage bag for professional packaging
Alignment method: manual with tape measure

Main Features:  Set made by floor mat (1,970 x 742 mm) and L-shaped
metal frame for proper alignment and setup by DAS 3000  Robust material with plasticizers (750 g/m2) for safer
calibration due to proper waves-free flatness of the mat  Cylindrical storage bag for professional packaging  Alignment by DAS 3000 routine and software workflow
specific for a guided, quick and easy positioning
Alignment method: Computed with DAS 3000

12

Near Range Camera Systems for Mercedes-Benz
Surround view camera
MERCEDES-BENZ
Calibration set for Rear Camera: (CTA 511-1)

360° Surround view camera
MERCEDES-BENZ
Calibration set for 360° Cameras: (CTA 510 -1)

Main Features:  Set made by floor mat (1,970 x 742 mm) and L-shaped
metal frame for proper alignment and setup by DAS 3000  Robust material with plasticizers (750 g/m2) for safer
calibration due to proper waves-free flatness of the mat  Cylindrical storage bag for professional packaging  Alignment by DAS 3000 routine and software workflow
specific for a guided, quick and easy positioning
Alignment method: Computed with DAS 3000

IN PREPARATION

13

Rear and Surround View Cameras Calibration Mats

Brand specific equipment for the proper calibration of the Rear and Surround View cameras according to the OEM specifications implemented by Bosch routines and workflows.

Near Range Camera Systems for Nissan
360° Surround view camera
NISSAN
Calibration set for 360° Cameras:

Rear view camera
NISSAN
Calibration set for Rear Camera:

Main Features:  Draw a reference frame around the vehicle by using
customary-colored tapes with adhesive tapes on floor  ESI[tronic] 2.0 Online workflows and Bosch setup
instructions to ensure successful calibration
Alignment method: manual with tape measure

Main Features:  Calibration mat (4,000 x 1,000mm) with imprinted targets
(200 x 200 mm) for X-Trail, 2 lay flat bar  Additional targets (trailers) for Pulsar and Qashqai/Juke  Robust material with plasticizers (750 g/m2) for safer
calibration due to proper waves-free flatness of the mat  Cylindrical storage bag for professional packaging  ESI[tronic] 2.0 Online workflows available
Alignment method: manual with tape measure

14

Near Range Camera Systems for Mitsubishi
360° Surround view camera
MITSUBISHI
Calibration set for 360° Cameras:
Main Features:  2 Calibration mats (2,000 x 1,000 mm) with imprinted
pattern  Robust material with plasticizers (750 g/m2) for safer
calibration due to proper waves-free flatness of the mat  Cylindrical storage bag for professional packaging  ESI[tronic] 2.0 Online workflows available Alignment method: manual with tape measure
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SCT 815/818: Corner reflector target and carrier for calibration of radar sensors

Front radar sensors

Rear radar sensors

TOYOTA | LEXUS | MAZDA | HONDA | SUBARU | KIA | HYUNDAI | MITSUBISHI

Main Features:  Universal corner reflector
target which is matching with all sensor types and OEM service concepts in scope  Flexible height adjustment of corner reflector module (100 ­ 900 mm)  Typical distances between radar sensor and corner reflector are 2.5 ­ 5 m  GLM120 Laser for precise distance and height setting  Green line laser for rapid alignment towards vehicle centre line or other reference points

IN PREPARATION

Picture shows SCT 815 Scope of delivery

Target with transverse displacement: accurate offset scale gives guidance

Your benefits:
Carrier with attached corner reflector target for Front and Rear Radar calibration Designed with fiberglass material to avoid false or improper radar calibration Fast and accurate setup supported by laser technology or computer vision positioning Carrier designed to connect future targets and alignment technologies Result protocol with Target placement data for Proof of Calibration

16

Scope of Delivery:
SCT 81x is an integral part of the calibration process for the majority of Korean and Japanese vehicles.
SCT 815:  Carrier with corner reflector target  Dual lasers for set-up:
 GLM 120 laser for distance /height adjustment  Green line laser for alignment to vehicle
centre line
SCT 818:  Carrier with corner reflector target  Stereo camera with USB cable for
computer vision positioning  GLM 120 laser for height adjustment

Placement of SCT 81x for front and rear radar calibration

NEW

Digital height adjustment to floor by laser. Digital laser distance measurement referring to radar sensor

Green line laser: Line-up with vehicle badge and centre references

17

CTA 105-1: Doppler Simulator for Rear and Side Radar calibration

Rear radar sensors
VOLKSWAGEN GROUP | MAZDA

IN PREPARATION

Main Features:  Doppler Simulator Module (Rotating Target) attached
to quick coupling of DAS 3000 measurement bar
 Used for electronic calibration and functional testing of the angle measurement capability of vehicle radars
 Rapid and accurate placement supported by computer vision positioning

 Flexible height setting in a range from 700 ­ 1,000 mm  Lateral displacement supported by the ruler of the
measurement bar  Power supply 24VDC / 1,5A

Your benefits:
Doppler simulator for Side and Rear Radar calibration to ensure a proper function of the lane change assist Quick coupling with DAS 3000 measurement bar Fast and accurate setup supported by computer vision positioning and DAS 3000 rulers Result protocol with Target placement data for Proof of Calibration
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SCT 415/417: Calibration Fixture for front Camera Service

Front camera

ALL MAKES WITH APPROPRIATE TARGETS

SCT 415: Rapid setup procedure supported by laser technology  Precision measurement bar with adjustable height
and scale for multiple target board mounting  Magnetic coupling of target boards  Green centre line laser: line up with vehicle centre line  Distance measurement with tape measures  Height ruler with inch and millimeter scale  Vehicle specific setup instructions  Robust jig design for workshop environment

SCT 417: Significant time savings during placement due to Bosch software workflows and computer vision  Functions and design features like SCT 415  Line up with vehicle centre line supported by new Bosch  Software workflows and computer vision technology.
Virtual centre line shall match with reference points on the vehicle like badges and antenna  Distance measurement aid ensures rapid and accurate placement (conform with OEM requirements)

The Green centre line laser supports the placement procedure as user can line up with emblem, camera eye, antenna or floor marker

Retrofitting of SCT 415 with SCT 17 kit:  Raiser bar with camera  HMI bracket for DCU
220/100 or any tablet PC  Software (Android/ WIN)  Distance measurement
aid (post with target)

Bosch ADAS Positioning Software (BAP) provides workflows with best usability and traceability during the setup procedure

Adjustable HMI bracket provides best ergonomics

Your benefits:
Precision and flexibility for glass fitters Supports all calibration methods for front cameras Significant time savings during placement due to Bosch Laser Technology or computer vision positioning Result protocol with Target placement data for Proof of Calibration

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2020/01 AA/SMS3-EU Subject to technical changes and program modifications.

What drives you, drives us
Bosch technologies are used in most vehicles worldwide. People, and assuring their mobility, is what we are focused on. Therefore, we have dedicated over 130 years of pioneering spirit and expertise in research and manufacturing to achieving this. We provide the aftermarket and workshops worldwide with modern diagnostic and workshop equipment and a wide range of spare parts for passenger cars and commercial vehicles:  Solutions for efficient and effective vehicle repairs  Innovative workshop equipment and software  One of the world's most comprehensive ranges
of new and exchange parts  Large network of wholesale customers,
for quick and reliable parts supply  Competent technical support  Comprehensive educational and training offers  Targeted sales and marketing support
Find out more at: boschaftermarket.co.uk
Robert Bosch Ltd Broadwater Park North Orbital Road Denham UB9 5HJ UNITED KINGDOM



References

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