3/4" Thick Custom Panel Template Instructions for Top Control Integrated Dishwasher Models
Introduction
These instructions provide a template and guidance for installing a custom front panel on top control integrated dishwasher models. It is highly recommended that the custom panel be attached before installing the dishwasher. This template helps locate mounting screws and spacers on the custom panel.
Parts Included:
- (4) Spacers
- (2) #8 x 5/8" Phillips truss head stainless steel screws
- (4) #8 x 7/8" Phillips truss head stainless steel wood screws
- (2) Heavy duty springs
A custom handle must be installed onto the custom panel, typically no more than 4-1/2 inches from the top of the panel.
Step 1: Custom Panel Size Requirements
Diagrams illustrate the required panel dimensions and clearances. The panel height must be between 29-13/16 inches and 30-1/4 inches. If the height exceeds 30-1/4 inches, the door may not fit under the cabinet. If less than 29-13/16 inches, it won't cover the dishwasher door frame.
The panel width must be 23-3/4 inches. A narrower panel will not cover the dishwasher door frame.
Important Considerations:
- The bottom of the custom panel must not overhang the bottom of the metal panel to prevent hitting the toe kick and allowing full door opening. Any extra length should overhang at the top.
- Ensure the lower vent is present and unobstructed by the custom panel; install the panel above the lower vent.
- For optimal door balance, the custom panel must not weigh more than 20 lbs.
- Maintain a minimum 1/2 inch gap for clearance above the top of the metal dishwasher panel and between the custom panel and the countertop.
Step 2: Draw Centerline
Place the custom panel on a flat surface with the appearance side down. Locate the vertical center of the panel at the top. Use a carpenter's square to draw a centerline from top to bottom.
Step 3: Align Template to Panel
Trim the template along the dotted lines on all sides. Place the template on the panel, aligning it with the bottom edge and the drawn centerline. Use tape to hold it in place.
Important: Improper alignment can cause the panel to hit the toe kick, preventing full door opening. Ensure a minimum 1/8 inch gap to the countertop after installation.
Use an awl to mark the screw hole locations indicated on the template. Remove the template.
Step 4: Install Mounting Screws and Spacers
If the panel is less than 3/4 inch thick, use shorter screws (e.g., #8 x 3/4" for 1/2" thick panels, not supplied).
Use a 3/32" drill bit to drill pilot holes 3/32" deep at the marked locations, ensuring not to drill through the panel.
The custom panel is secured using the provided spacers and screws. The 4 spacers slip into the keyhole slots on the dishwasher door. Drive the supplied #8 x 7/8" screws through the spacers and into the panel. Install remaining spacers and screws as indicated.
Step 5: Install Custom Handle
Install the custom handle onto the panel before securing the panel to the dishwasher door. The handle should align with adjacent drawer handles or be placed a maximum of 4-1/2 inches from the top of the panel. Secure the handle using screws that are countersunk into the panel.
Step 6: Install Assembled Panel
Secure the panel to the dishwasher door by inserting the top and bottom spacers into the matching keyhole slots on the door. Ensure all 4 spacers engage the slots.
Press the panel against the door and push downward until the spacers are fully engaged. The panel should align evenly with the top and sides.
Important Screw Installation: Due to limited space, it is helpful to attach screws to the driving bit with tape. Use a minimum 2-inch long bit and a bit extension (max 3/8" diameter shank, min 2-3/4" length).
CAUTION: It is extremely important that the 2 screws are driven into the wood panel through the metal door assembly. This locks the vertical motion of the custom panel. Failure to secure properly can cause the panel to detach during operation, leading to personal injury and damage.
When driving screws, start at approximately a 45° angle to clear hinge components, then rock the driver to a vertical position to complete driving. Repeat for the opposite side. Do not overtighten screws, as this could damage door edges.
Step 7: Install Door Springs
Additional springs may be needed to balance the door based on the panel's weight. The table below provides spring selection guidelines.
Spring Selection Guide:
| Panel Weight (lbs) | Left Side Springs | Right Side Springs | Spring Strength |
|---|---|---|---|
| 0-5 | Blue | Blue | Light Duty |
| 5-10 | Gray x 2 | Blue | Medium Duty |
| 10-15 | Blue x 2 | Black | Medium Duty |
| 15-20 | Blue x 2 | Black x 2 | Heavy Duty |
Note: For combinations requiring different strength springs, the side of installation is not critical.
Spring Attachment:
- If using one spring, hook it into the middle hole of the cable and the other end onto the lowest screw on the rear tub bracket.
- If using multiple springs, hook them into the top and bottom holes of the cable. The opposite end of the bottom spring hooks onto the lowest screw of the rear tub bracket, and the top spring hooks into the first available hole above that screw on the same bracket.
Final Checks:
- Close and latch the door.
- Check door balance. If the door opens too fast, swap springs with the next heaviest option as per the table.
- Remove rear screw-style leveling feet if they interfere with the springs.
- Ensure pulley cables are within pulley shoulders.
TIP: If the door is stiff or falls too quickly, check spring cable routing to ensure cables are properly seated on pulley shoulders.
IMPORTANT: Adjust both balance springs to the same tension to prevent excessive door twisting during use.
