Streamline® ACR Copper Press Fittings Installation Instructions

Step 1: Cut Copper Tube

Cut copper tube square at a 90-degree angle using a tube cutter or a fine tooth saw.

• Do not use a worn or damaged tube cutter as it can damage the tube and compromise the installation.
• Care should be taken to avoid cutting the tube in a way that puts incise marks inside the press fitting.
• When cutting soft (annealed) tubing, do not rush or be too aggressive as this could force the tube out of round.

Step 2: Deburr Tube

Deburr tube ID & OD using a deburring tool. Ensure tube ends are free of any burrs or sharp edges.

• It is critical to visually inspect and feel the end of the tube, as any sharp edges can damage the seals.
• Outside edges must be deburred with a cone tool.
• Alternatively, a pen reamer may be used to clean up internal edges.

Step 3: Clean and Smooth Tube End

Clean and smooth the end of the tube surface using an abrasive pad. The tube surface should be free of indentation, scratches, deformations, oxidation, dirt, and debris.

• Any imperfections on the ends of the tube where the fitting would cover could inhibit joint integrity.
• After using the abrasive pad, the surface of the tube end should appear bright and shiny, and scratches and other defects will be more easily recognized.
• If the tube is oval or out of round, then re-round with an appropriate sizing tool.
• If any surface or roundness issues cannot be corrected, then cut off that portion of the tube and restart the process at a new piece of tube.

Step 4: Mark Insertion Depth

Mark the copper tube to the proper fitting insertion depth with the Streamline® ACR Press Gauge or use the insertion depth chart. If following the insertion depth chart, use a ruler or other measuring device to measure the correct insertion depth, marking with a permanent marker.

Step 5: Inspect Fitting Seals

Check both fitting beads to ensure two seals per cup are present. Inspect for obvious damage such as nicks or tears. If the O-ring appears to be damaged, is out of position, or missing, do not use the fitting and use a new one. Fittings should remain in a resealable bag until ready to use to avoid any dirt or debris from getting into the system.

Step 6: Insert Fitting onto Tube

Slightly rotate the fitting while sliding it onto the tube. Slide all the way to the insertion mark & make contact with the stop.

• Careful alignment of the tube with the fitting during insertion is critical to the performance of the joint.
• The insertion mark may go slightly into the fitting or may extend up to 1/4" beyond the end of the cup. If the insertion mark is more than 1/4" beyond the edge of the fitting, then the tube is not fully inserted.
• If the tube is difficult to insert into the fitting, remove the fitting from the tube to make sure the seals are still seated in the groove. If any seal is dislodged from its groove, then discard the fitting and use a replacement fitting.

Step 7: Press Fitting

7a. Standard Pressing: Place the correct size Streamline® ACR press jaw over both beads at a right angle to the tube. Start the pressing process. Refer to the tool manufacturer for tool instructions. ⚙️

7b. For 1-1/8" Fittings: Use the Streamline® ACR Press Ring, Ring Jaw, and compatible full-sized press tool. Place the Press Ring over both beads at a right angle to the tube. Use the ring jaw to start the pressing process.

• Inspect the jaw at the start of the project and periodically during the project for build-up or debris.
• The grooves in the jaw will line up over the two seals of the fitting.
• Before pressing, visually inspect that the inserted tube has remained in place and is still at the correct insertion depth as indicated by the depth mark.

Step 8: Verify Connection

Verify the connection is secure using the Streamline® ACR Press Gauge on the o-ring beads. Rotate the gauge to avoid interference with flashing. If the press gauge is unable to fit through the slot on the fitting, it was under-crimped. Attempt to re-crimp to correct the joint. If a fitting is still under-crimped, then it must be removed and the procedure restarted. ✔️

Streamline® ACR Press Fitting Insertion Depth Chart (1/4" to 1-1/8")

Important Warnings

WARNING: Failure to follow all instructions could affect joint/system integrity and may lead to property damage. Call Customer Service at 1-800-FITTING if you have any questions or need assistance. ?