Regency Click Pen Kit Instructions

Required Accessories

7mm pen mandrel
2-pc bushing set
27/64" drill bit
Barrel trimming sleeve
Universal trimming kit
2-part epoxy glue or insta-cure glue (cyanoacrylate)

Preparing the Material Blanks

Only 1 material blank is required for this pen. Cut the material blank slightly longer than the brass tube.
Drill the blank through the center with a 27/64" drill bit.
Glue the tube in the blank, spread the glue over the tube; insert the tube into the blank with a twisting motion to spread the glue evenly inside. Center the tube lengthwise inside the blank.
When the glue dries, square the ends of the blank using a 7mm barell trimmer with the adapter sleeve. Mount the sleeve over the shank. Trim the blank down flush with the brass tube.

Turning the Blank

Mount the 7mm spacer bushing in the mandrel. Slide the bushing, wide end in first. Insert the blank. Follow with the other bushing, narrow end in first. Mount spacer bushing to fill the space to the threads on the mandrel. Screw on the lock nut hand tight. Do not overtighten the lock nut, it may damage the mandrel.

Turn the blank down, close to the bushings. Follow with abrasives until the barrel diameters are flush with the bushings.

Apply the finish of your choice and polish.

Remove the blank from the mandrel.

Diagram Description: The diagram illustrates the process of turning a pen blank on a lathe. On the left is the headstock. A 7mm spacer bushing is mounted on the mandrel, followed by the pen blank. Another spacer bushing is placed next, then the lock nut, and finally the live center on the right. The blank is shown as a "Finished blank" with "wood" inside, and components like "tip bushing" and "cap bushing" are indicated.

Click Mechanism Assembly

The assembly process involves several steps, shown visually and described below.

Step 1: Shows the initial state of parts for the click mechanism.

Step 2: Shows further disassembly or preparation of parts.

Step 3: Shows parts being brought together for assembly.

Diagram B Description: This diagram shows an exploded view of the click pen mechanism. The components are labeled as: "click button", "click spring", "click mechanism", "top cap", "tip assembly", "refill", "tube", and "spring".

Assembly Steps:

NOTE: Line up finished parts according to diagram B.
Push the click mechanism (end A) into the chrome end of the top cap, put a drop of glue to hold the click housing in place.
Press this finial clip assembly into the barrel.
Affix the refill spring over the refill tip. Insert the refill (black end first) into the barrel.
Thread on the tip assembly over the refill.
Drop the mechanism spring into the opening at the top cap.
Insert the click button and screw tight.
The pen operates by clicking on the button to extract or retract the refill.

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Required Accessories

Preparing the Material Blanks

Turning the Blank

Click Mechanism Assembly

Assembly Steps:

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