Fluke 416D Laser Distance Meter

Users Manual

©2008, 2010 Fluke Corporation. All rights reserved. Specifications subject to change without notice. All product names are trademarks of their respective companies.

Shop for Fluke products online at: www.MyFlukeStore.com 1.877.766.5412

Limited Warranty and Limitation of Liability

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is two years and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.

Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.

Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.

To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product's specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).

THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.

Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands

11/99

To register your product online, visit http://register.fluke.com.

Introduction and Safety

Users Manual

The safety instructions and the users manual should be read through carefully before you use the product for the first time. The person responsible for the product should ensure that all users understand these directions and follow them.

Symbols Used in this Manual

The symbols used have the following meaning:

  • WARNING: Indicates a potentially hazardous situation or an unintended use which, if not avoided, could result in death or serious injury.
  • CAUTION: Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in minor injury and/or in appreciable material, financial and environmental damage.
  • [note] Note: Important paragraphs which must be adhered to in practice, as they enable the product to be used in a technically correct and efficient manner.

Intended Use

Permitted uses

  • Measuring distances
  • Computing functions, e.g. areas and volumes

Adverse Uses

  • Using the instrument without instructions
  • Using outside the stated limits
  • Deactivation of safety systems and removal of explanatory and hazard labels
  • Opening of the equipment by using tools (screwdrivers etc.)
  • Carrying out modification or conversion of the product
  • Use of accessories from other manufacturers without the express approval of Fluke.
  • Deliberate or irresponsible behaviour on scaffolding, when using ladders, when measuring near machines which are running, or near parts of machines or installations which are unprotected
  • Aiming directly into the sun
  • Deliberate dazzling of third parties; even in the dark
  • Inadequate safeguards at the surveying site (e.g. when measuring on roads, construction sites, etc.)

Limits of Use

[note] Also see section "Technical data".

The Fluke 416D is designed for use in areas permanently habitable by humans, do not use the product in explosion hazardous areas or in harsh environments.

Responsibilities and Overview

Responsibilities

Manufacturer of Original Equipment (Fluke Corporation)

Fluke is responsible for supplying the product, including the Users Manual and original accessories, in a completely safe condition.

Manufacturer of Non-Fluke Accessories

The manufacturers of non-Fluke accessories for the Fluke 416D are responsible for developing, implementing and communicating safety concepts for their products. They are also responsible for the effectiveness of these safety concepts in combination with the Fluke equipment.

Person in Charge of the Instrument

WARNING
The person responsible for the instrument must ensure that the equipment is used in accordance with the instructions. This person is also accountable for the deployment of personnel and for their training and for the safety of the equipment when in use. The person in charge of the product has the following duties:

  • To understand the safety instructions on the product and the instructions in the users manual.
  • To be familiar with local safety regulations relating to accident prevention.
  • To inform Fluke immediately if the equipment becomes unsafe.

Overview

Keypad Layout

Refer to Diagram A for the keypad layout.

  • 1. [Measure / Min-Max] button
  • 2. [+/-] button
  • 3. [Height] button
  • 4. [Units / Illumination] button
  • 5. [Reference] button
  • 6. [Clear / Off] button
  • 7. [Memory] button
  • 8. [Volume] button
  • 9. [Area] button

Operation

Display Indicators

Refer to Diagram B for display indicators.

  • 1. Laser "ON" indicator
  • 2. Reference point indicator (front/rear/end piece)
  • 3. Indirect measurement indicator
  • 4. Memory indicator
  • 5. Area/Volume indicator
  • 6. Battery status indicator
  • 7. Units with exponents (e.g., m², ft²)
  • 8. Secondary display line 2
  • 9. Secondary display line 1
  • 10. Primary display
  • 11. Min / max display indicator
  • 12. Info symbol

Start up

Inserting / Replacing Batteries

Refer to Diagram C for battery insertion.

  1. Remove battery compartment lid.
  2. Insert batteries, observing correct polarity.
  3. Close the battery compartment.
  • Replace the batteries when the [battery-symbol] flashes permanently in the display.

[note] Only use alkaline batteries.

[note] If the instrument will not be used for a long time, remove the batteries as a protection against corrosion.

Measuring Conditions

Range

Range is limited to 60 m (200 ft). At night or dusk and if the target is in shadow, the measuring range without the target plate is increased. Use a target plate to increase the measurement range during daylight, or if the target has poor reflection properties!

Target Surfaces

CAUTION:
Measuring errors can occur when measuring toward colorless liquids (e.g. water) or dust free glass, Styrofoam or similar semi-permeable surfaces. Aiming at high gloss surfaces may deflect the laser-beam and lead to measurement errors.

Hazards of Use

CAUTION:
Watch out for erroneous distance measurements if the instrument is defective or if it has been dropped or has been misused or modified.

Precautions
  • Carry out periodic test measurements.
  • Particularly after the instrument has been subject to abnormal use, and before, during and after important measurements.

Make sure the Fluke 416D optic is kept clean and that there is no mechanical damage to the bumpers.

CAUTION:
In using the instrument for distance measurements or for positioning moving objects (e.g. cranes, building equipment, platforms, etc.) unforeseen events may cause erroneous measurements.

Precautions
  • Only use this product as a measuring sensor, not as a control device. Your system must be configured and operated in such a way, that in case of an erroneous measurement, malfunction of the device or power failure due to installed safety measures (e.g. safety limit switch), it is assured that no damage will occur.

Switching on/off

[Measure / Min-Max] 1x briefly: the instrument and the laser are switched on. The display shows the [battery-symbol] until the next button is pressed.

[Clear / Off] Pressing this button for longer switches the instrument off. The instrument switches off automatically after three minutes of inactivity.

Setting the instrument

[Units] Press long until the desired unit is displayed.

Possible units
DistanceAreaVolume
2.0.000 m²0.000 m³
3.0'0'' 1/160.00 ft²0.0 ft³
4.0 in 1/160.00 ft²0.0 ft³
0.00 ft0.00 ft²0.0 ft³

Clear

[Clear / Off] 1x briefly: the last action is cancelled.

Illumination

[Units] 1x briefly: the display illumination is switched on or off.

Reference Point

Default reference point is from the rear of the instrument.

The instrument can be set for the following measurements:

  • To measure from an edge (see Diagram D), fold out the stop bracket until it snaps in for the first time. See Diagram E.
  • To measure out of a corner (see Diagram D), fold out the stop bracket until it snaps in, push the stop bracket with a little force to the right side; the stop bracket can now be completely unfolded. See Diagram E.

CAUTION:
Make sure that when measuring from the unfolded endpiece, the measuring reference point is set to "End piece".

[Measure / Min-Max] 1x briefly: the next measurement is taken from the front edge.

[Measure / Min-Max] 2x briefly: the measurement is taken from the unfolded end piece.

After one measurement, the reference point returns automatically to the default setting (rear reference point).

[Measure / Min-Max] 1x long: the measurements are taken with the front as reference until a new measuring reference point is set.

[Measure / Min-Max] 2x long: the measurements are taken from the unfolded end piece until a new measuring reference point is set.

See Diagram F.

Measuring

Single Distance Measurement

[Measure / Min-Max] 1x briefly: the laser is activated.

[Measure / Min-Max] 1x briefly: a distance measurement is taken. The result is displayed immediately.

Continuous Measurement

Distances can be measured with this function.

[Measure / Min-Max] 1x long: a "beep" is emitted. A continuous measurement is started.

[Measure / Min-Max] 1x briefly: the continuous measurement is stopped. The last measured value is displayed in the primary display.

Minimum-/Maximum-Measuring

This function enables determining the minimum or maximum distance from a specific measuring point, e.g. the determination of room diagonals (maximum value) or horizontal distance (minimum value). Switching on continuous measurement (see above). The corresponding maximum and minimum values are displayed.

Functions

Addition / Subtraction

Distance Measurement.

[+/-] 1x briefly: the next measurement is added to the previous one.

[+/-] 2x briefly: the next measurement is subtracted from the previous one.

Repeat this procedure for as many times as required. The result is displayed in the primary display, the previously measured value is displayed in secondary display line 2, the value to be added in secondary display line 1.

[Clear / Off] 1x briefly: the last step is canceled.

Area Function

[Area] 1x briefly: the [area-symbol] is displayed.

[Measure / Min-Max] 1x briefly: takes first distance measurement (e.g. length)

[Measure / Min-Max] 1x briefly: takes second distance measurement (e.g. width)

The result of the area measurement is displayed in the primary display, the individually measured values are displayed in secondary display lines 1 and 2.

Adding and Subtracting Areas

Calling up the area function and measuring areas. Press [+/-] once/twice.

[Measure / Min-Max] 1x briefly: takes first distance measurement (e.g. length)

[Measure / Min-Max] 1x briefly: takes second distance measurement (e.g. width)

The result of the second area measurement, "+" flashes.

[Measure / Min-Max] 1x briefly: confirms the addition; the added area results are displayed in the primary display.

Volume Function

[Volume] 2x briefly: the [volume-symbol] is displayed.

[Measure / Min-Max] 1x briefly: takes first distance measurement (e.g. length)

[Measure / Min-Max] 1x briefly: takes second distance measurement (e.g. width)

The result of the area measurement from the values already measured is displayed in the primary display.

[Measure / Min-Max] 1x briefly: takes the third distance measurement (e.g. height). The value is displayed in secondary display line 1.

The result of the area measurement is displayed in the primary display, the two previously measured values in secondary display lines 1 and 2.

Indirect Measurement

The instrument can measure distances with the Pythagorean method. This procedure facilitates in measuring distances that are difficult to access.

[note] Adhere to the prescribed sequence of measurements:

  • All target points must be vertical or horizontal on the surface of the wall.
  • The best results are achieved when the instrument is rotated around a fixed point (e.g. the stop bracket is fully extended and the instrument is placed against a wall).
  • To take the measurement, the minimum/maximum function can be called up. The minimum value is used for measurements that must be at right-angles to the target; the maximum distance is used for all other measurements.

[note] Make sure that the first measurement and the distance to be measured are at right angles. Use the minimum/maximum function.

Indirect measurement - determining a distance using 2 auxiliary measurements

See Diagram G.

[Height] 1x briefly: the [height-symbol] is displayed. The distance to be measured flashes in the symbol.

[Measure / Min-Max] 1x briefly: takes a measurement of the distance. The second distance to be measured flashes in the symbol.

[Measure / Min-Max] 1x briefly: takes a measurement of the horizontal distance. The result of the function is displayed in the primary display.

If the [Measure / Min-Max] button is pressed for a long time while measuring a distance, maximum or minimum continuous measuring is activated.

Indirect measurement - determining a distance using 3 auxiliary measurements

See Diagram H.

[Height] 2x briefly: the [height-symbol] is displayed. The distance to be measured flashes in the symbol.

[Measure / Min-Max] 1x briefly: takes a distance measurement. The second distance to be measured flashes in the symbol.

[Measure / Min-Max] 1x briefly: takes a horizontal measurement. The third distance to be measured flashes in the symbol.

[Measure / Min-Max] 1x briefly: takes a measurement of the distance. The result of the function is displayed in the primary display.

If the [Measure / Min-Max] button is pressed for a long time while measuring a distance, maximum or minimum continuous measuring is activated.

Appendix

Memory

[Memory] 1x briefly: the [memory-symbol] and the last measured value are displayed. Use the [+/-] or [Memory] buttons to navigate through the last 10 values. The values can also be used in functions.

Using stored values in functions

  • Using added distances in area functions (e.g. wall surfaces).
  • Adding distances (see additions / subtractions).
  • Call up area function to e.g. measure the height of a room.

[Memory] 1x briefly: calls up memory and to search for the correct value.

[Memory] 1x long: the value is entered into the function and the result of the function (e.g. area) is displayed.

Switching off the beep

Press and hold [Units] and [+/-] simultaneously for 5 seconds: The beep is switched off. To reactivate it, press and hold for 5 seconds.

Display Notices

All display notices are either displayed with 1 or "Error". The following errors can be corrected.

CauseCorrection
204Calculation errorRepeat procedure
252Temperature too highLet device cool down
253Temperature too lowWarm device up
255Received signal too weak, time for a measurement too longUse a target plate
256Received signal too strongUse target plate (gray side)
257Faulty measurement, too much background lightUse target plate (brown side)
258Outside of the measurement rangeSelect measurement distance within the range of measurement
ErrorCauseCorrection
Hardware errorShould this message remain active after switching the instrument off and on several times, please contact the dealership

Technical Specifications

Range0.05 m to 60 m (0.2 ft to 200 ft) *
Measuring accuracy (2 σ)typically ± 1.5 mm (0.06 in)**
Smallest unit displayed1 mm (1/16 in)
Laser class2
Laser type635 nm, < 1 mW
Protection against splashes and dustIP 54, dust-proof, splash-proof
Autom. power off: Laserafter 60 s
Autom. power off: Instrumentafter 180 s
Illumination✓ [checkmark]
Fold-out endpiece✓ [checkmark]
Battery life, Type 2 x AAAup to 5 000 measurements
Dimension111 x 43 x 23 mm (5.32 x 1.81 x 1.22 in)
Weight110 g (3.88 ounces)
Temperature range: Storage-25°C to +70°C (-13°F to +158°F)
Temperature range: Operation0°C to +40°C (+32°F to +104°F)
Relative humidity+35°C; max 85%
Altitude0 to 3500 m

* Use a target plate to increase the measurement range during daylight or if the target has poor reflection properties!
** in favorable conditions (good target surface properties, room temperature) up to 10 m (33 ft). In unfavorable conditions, such as intense sunshine, poorly reflecting target surface or high temperature variations, the deviation over distances above 10 m (33 ft) can change by ± 0.25 mm/m (± 0.003 in/ft).

Electromagnetic Compatibility (EMC)

The term "electromagnetic compatibility" is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present, and without causing electromagnetic interference to other equipment.

WARNING
The Fluke 416D conforms to the most stringent requirements of the relevant standards and regulations. The possibility of the product causing interference in other equipment cannot be fully excluded.

FCC statement (applic. in U.S.)

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.

If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

  • Reorient or relocate the receiving antenna.
  • Increase the separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for help.

WARNING
Changes or modifications not expressly approved by Fluke for compliance could void the user's authority to operate the equipment.

Laser classification

The Fluke 416D produces a visible laser beam which emerges from the front of the instrument. See Diagram K.

The product is a Class 2 Laser Product in accordance with:

  • IEC60825-1 : 2007 "Radiation safety of laser products"

Class 2 Laser Products

Do not stare into the beam or direct it unnecessarily at other persons. Eye protection is normally afforded by aversion responses including the blink reflex.

WARNING
Looking directly into the laser beam with optical aids (e.g. binoculars, telescopes) can be hazardous.

[Precautions]
Do not look directly into the beam with optical aids.

CAUTION:
Looking into the laser beam may be hazardous to the eyes.

[Precautions]
Do not stare into beam. Do not look into the laser beam. Make sure the laser is aimed above or below eye level (particularly with fixed installations, in machines, etc.).

Diagram Descriptions:

  • Diagram A: Keypad Layout - Illustrates the buttons on the instrument: 1. Measure / Min-Max, 2. +/-, 3. Height, 4. Units / Illumination, 5. Reference, 6. Clear / Off, 7. Memory, 8. Volume, 9. Area.
  • Diagram B: Display Indicators - Shows the different elements on the digital display: 1. Laser "ON", 2. Reference point, 3. Indirect measurement, 4. Memory, 5. Area/Volume, 6. Battery status, 7. Units with exponents, 8. Secondary display line 2, 9. Secondary display line 1, 10. Primary display, 11. Min / max display, 12. Info symbol.
  • Diagram C: Inserting / Replacing Batteries - Depicts the process of opening the battery compartment, inserting batteries with correct polarity, and closing the compartment.
  • Diagram D: Measuring from Edge/Corner - Shows the instrument positioned against a wall to measure from an edge or a corner using the stop bracket.
  • Diagram E: Stop Bracket Extension - Illustrates how to fold out the stop bracket to its first position and then fully unfold it.
  • Diagram F: Reference Point Settings - Shows how to set the reference point for measurements from the front edge or the unfolded end piece.
  • Diagram G: Indirect Measurement (2 Auxiliary) - Depicts the setup for measuring a distance indirectly using two auxiliary measurements, showing angles and measurement points.
  • Diagram H: Indirect Measurement (3 Auxiliary) - Depicts the setup for measuring a distance indirectly using three auxiliary measurements, showing angles and measurement points.
  • Diagram I: Measurement Examples - Shows example scenarios with distances marked (0.625m) for indirect measurements.
  • Diagram J: Laser Label and Compliance - Displays the laser radiation warning label, including laser class, output power, wavelength, and compliance marks (FDA, CE, NEDA, IEC).
  • Diagram K: Laser Aperture and Warning - Shows the front of the instrument with the laser aperture and the associated laser warning symbol.

Care and Disposal

Care

Wipe off dirt with a damp, soft cloth. Do not immerse the instrument in water. Do not use harsh cleaning agents or solutions.

Disposal

Do not dispose of this product as unsorted municipal waste. Go to Fluke's website for recycling information.

All rights reserved for changes (drawings, descriptions and technical specifications).

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