Sealey - Leading Professional Tool & Workshop Equipment Supplier
Instruction Manual for SEALEY models including: TA102 11 Function Digital Automotive Analyser, TA102, 11 Function Digital Automotive Analyser, Function Digital Automotive Analyser, Digital Automotive Analyser, Automotive Analyser
11 function digital automotive analyser fig.1
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DocumentDocument11 FUNCTION DIGITAL AUTOMOTIVE ANALYSER MODEL NO: TA102 Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE. Refer to instruction manual Warning! Electricity 1. SAFETY 1.1. PERSONAL PRECAUTIONS 9 When using the analyser, please observe all normal safety rules concerning: Protection against the dangers of electric current. Protection of the analyser against misuse. 9 Full compliance with safety standards can only be guaranteed if used with the test leads supplied. If necessary, these must be replaced with genuine Sealey leads with the same electronic ratings. Failure to do so will invalidate the warranty. 88 8 DO NOT use leads if damaged or if the wire is bared in any way. 1.2. GENERAL SAFETY 9 Familiarise yourself with the application and limitations of the analyser as well as the potential hazards. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN. 9 When the analyser is linked to a measurement circuit, DO NOT touch unused analyser terminals. 9 When the scale of the value to be measured is unknown set the selector to the highest range available. 9 Before rotating the function dial to change functions, disconnect test leads from the circuit under test. WARNING! Never perform resistance measurements on live circuits. Only measure on disconnected circuits. 9 Use caution when working with voltages above 60V DC or 30V AC. Keep fingers behind the probe barriers whilst measuring. 98 8 When not in use, store the analyser carefully in a safe, dry, childproof location. Storage temperature range -10°C to 50°C. 88 8 Never apply voltage or current to the analyser that exceeds the specified maximum. 9 The user shall ensure that test probes are correctly selected in order to prevent danger. Probes shall be selected to ensure that adequate barriers guard against inadvertent hand contact with live conductors under test and that probes have minimal exposed probe tips. Where there is a risk of the probe tip short circuiting with other live conductors under test, it is recommended that the exposed tip length shall not exceed 4mm. 8 8 WARNING! DO NOT make current measurements on the 10A scale for longer than 15 seconds in every 15 minutes. Exceeding 15 seconds may cause damage to the analyser and test leads. 2. INTRODUCTION Large, hi-contrast LCD display with 34mm high digital read-out. Durable bi-composite case and integral stand, suitable for the toughest workshop conditions. Test Lead Connection feature indicates correct hook-up. Includes over-ranging, auto-zeroing, data hold, auto power-off and low battery display functions. Supplied with capped test probes and K-type thermocouple. fig.1 © Jack Sealey Limited Original Language Version TA102 | Issue:5 (H,F) 01/06/18 3. FUNCTIONS Function AC Voltage DC Voltage Resistance Diode Test Continuity Test Frequency Dwell Angle Tachometer DC Current Temperature Test Range Connections 200V - 750V 200mV - 1000V 200 - 20M Typically 1mA <30 Ohms +COM 20kHz 3cyl 120°- 8cyl 45° 180 - 10000rpm 20mA - 10A mA or 10A + COM -20°C to 750°C -4°F to 1382°F Temp. sockets & thermocouple Transistor Test (hFE) Vce=3V, Ib=10µA Transistor socket Function Guide (Fig.2) 1. DC Voltage 2. AC Voltage 3. Transistor Check 4. Tachometer 5. Dwell Angle 6. DC Current 7. Temperature 8. Frequency 9. Audible Continuity Check 10. Resistance 11. Diode check Maximum Display: Measurement Rate: Measuring Method: Over Range Indication: Low Battery Indication: Auto-Power-Off: Operating Environment: Storage Environment: Power: Fuse: Dimensions: Weight Approx: 1999 counts - (3 1/2 digits) LCD display with automatic polarity indication. 2-3 times per second. Dual-slope integration A/D converter system. Figure "1" displayed on the LCD. The symbol is displayed when the battery voltage drops below the operating level. Meter automatically shuts down after approx. 15 minutes of inactivity. 0°C to 40°C (32°F to 104°F) at <75% relative humidity. -10°C to 50°C (14°F to 122°F) at <75% relative humidity. Single standard 9 Volt battery (PP3). 250mA/250V. 200 x 97 x 48 mm. 495g including battery and holster. 4. SPECIFICATION 4D.C1.Voltage 42R.02a0n.mgVe 42.V3. 422.0040V.V 41.050.0V Resolution 100µV 1mV 10mV 100mV 1V Accuracy ± (0.5% + 5) ± (0.8% + 5) ± (1.0% + 5) 4In.6pu. t Impedance: 1M for all ranges. 4O.v7e.rload protection: 1000V DC/AC rms 4(f.o8r.200mV range) 250V AC rms 4A.C9.Voltage 4R.1an0g. e Resolution Accuracy 427.051001VV. 100mV 1V ± (1.0% + 5) ± (1.2% + 5) 4In.p1u2t.Impedance: About 450k for all ranges. 4F.r1eq3u.ency Range: 40Hz~400Hz 4IOn.vd1ei4cral.otaiodn:pArovteercatgioen:(R1M00S0VofDsCin/eACwarvmes). 4.15. 4D.C16C.urrent 42R.01amn7Ag. e 42.0108m. A 41.01A9. Resolution 10µA 100µA 10mA Accuracy ± (1.8% + 3) ± (3.0% + 7) 4Ou.nv2feu0rsl.oeadd). Protection: F 250mA L 250V (Range 10A 4M.a2x1im. um Input Current: 10A (less than 15 seconds). 4MIn.ad2xi2cima.tuiomn: Voltage Drop: 200mV. Average (RMS of sine wave). 4R.e2s3is. tance 4R.2an4g. e Resolution Accuracy 422.k0205. 0.1 1 ± (1.0% + 5) 42.02k6. 422.0M207k. 10 100 1k ± (0.8% + 5) 42.02M8. 10k ± (2.0% + 7) 4O.p2e9n. circuit voltage: less than 2.8V 4O.v3e0rl.oad protection: 250V DC/AC rms 4T.r3an1s.istor hFE test 4PR.N3aPn2g.aend NPN hFE 0~1000 Test Current Ib=10µA 4.33. Test Voltage Vce = 3V Dwell Angle Cylinder Range Resolution 3CYL 0~120.0° 4CYL 0~90.0° 5CYL 0~72.0° 0.1° 6CYL 0~60.0° 8CYL 0~45.0° Accuracy ± (2.5% + 5) Frequency Range 20Hz Resolution 10Hz Accuracy ± (1.5% + 5) Overload protection: 250V DC/AC rms Tachometer Range Scope (RPM) Resolution RPM 180~10000 1*10RPM Accuracy ± (2.5% + 5) Temperature Range Resolution Accuracy -20°C~750°C 1°C -20~0: ± (6°+5) 0~400°C: ± (1%+5) >400°C: ± (2%+5) -4°F~1382°F 1°F -4~32°F: ± (6%+7) 32~752°F: ± (1%+9) >752°F: ± (2%+9) Note: Use type K thermocouple while measuring temperature. Audible Continuity Test Description Test condition If the resistance of the circuit Open circuit voltage is under test is lower than 30, approximately 3V. the audible warning will sound. Diode test Description The approximate forward voltage of the diode under test will be displayed on the LCD. Test condition The forward DC current is approximately 1mA, the reversed DC voltage is approximately 3V. 5. op OPERATION 8 8 5.1. 5.2. 88 WARNING! Ensure that you read, understand and apply the safety and operational instructions before connecting the analyser. Only when you are sure that you understand the procedures is it safe to proceed with testing. 88 WARNING! Risk of electrocution. High voltage circuits, both AC and DC are very dangerous and should be measured with great care. Operating temperature range 0°C to 40°C. Remember to turn off the analyser when measurement is completed. © Jack Sealey Limited Original Language Version TA102 | Issue:5 (H,F) 01/06/18 5.3. 5.3.1. 5.3.2. 5.3.3. 5.4. 5.4.1. 5.4.2. 5.4.3. 5.5. 5.5.1. 5.5.2. 5.5.3. 5.6. 5.6.1. 5.6.2. 5.7. 5.7.1. 5.7.2. 5.7.3. 5.8. 5.8.1. 5.8.2. 5.9. 5.9.1. 5.9.2. 5.9.3. 5.10. 5.10.1. 5.10.2. 5.10.3. 5.10.4. 5.11. 5.11.1. 5.11.2. 5.12. 5.13. 5.13.1. 5.13.2. 5.13.3. 5.14. 5.14.1. 5.14.2. 5.15. 5.15.1. 5.15.2. 5.15.3. Note: If `1' appears in the display during a measurement, the value exceeds the range you have selected. Select a higher range. Note: On some low AC and DC ranges, with the test leads not connected to a device, the display may show a random fluctuating reading. This is normal and is caused by the high input sensitivity. The reading will stabilise and give a correct measurement when connected to a circuit. Data Hold Button The data hold function allows the analyser to freeze a measurement reading for later reference. Press the data hold button once to freeze the reading in the display. The indicator `H' will appear in the display. Press the data hold button again to return to normal operation. AC Voltage Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the appropriate AC voltage setting as required and switch the analyser on (see ranges above). If the voltage range to be measured is not known, set to the highest range setting, and then select to the correct range when first reading is taken, until a satisfactory resolution is obtained. Connect the test leads to the circuit under test and read the voltage on the display. DC Voltage Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the appropriate DC voltage setting as required and switch the analyser on (see ranges above). If the voltage range to be measured is not known, set to the highest range setting, and then select to the correct range when first reading is taken, until a satisfactory resolution is obtained. Connect the test leads to the circuit under test and read the voltage on the display. DC Current Measurement WARNING! DO NOT make current measurements at 10A for longer than 15 seconds in every 15 minutes. Exceeding this may cause damage to the analyser and test leads. Insert the black test lead into the negative COM socket, and the red test lead into the positive mA socket (or the positive 10A socket for currents from 200mA to 10A). Turn the function dial to the appropriate setting as required (see ranges above). If the current range to be measured is not known, set to the highest range setting, and then select to the correct range when the first reading is taken, until satisfactory resolution is obtained. Connect the test leads in series with the circuit under test and read the current on the display. Diode Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the position and switch the analyser on. Connect the red test lead to the anode of the diode, and the black test lead to the cathode of the diode. The approximate forward voltage drop of the diode will be displayed. If the connection is reversed, a fig "1" will be displayed. Transistor Measurement Determine whether the transistor to be tested is NPN or PNP and locate the E, B and C leads. Insert the leads into the respective slots in the testing socket located on the front of the analyser. Turn the function dial to the hFE position and switch the analyser on. The approximate hFE value of the transistor will be shown on the display, at the test condition of base current 10uA and Vce 3V. Resistance Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the desired position and switch the analyser on. Connect the test leads to the resistor to be tested and read the value on the display. Audible Continuity Test Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the position and switch the analyser on. Connect the test leads to the two terminals of the circuit to be tested. If the resistance is less than 30, then an audible warning will be given. Frequency Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the Hz 20k position and switch the analyser on. Connect the test leads to the source or load to be measured and read the value on the display. Temperature Measurement Insert the type K thermocouple plug into the temperature socket on the front of the analyser, ensuring the positive `+' pin on the plug is inserted into the positive slot, and the negative `-' pin on the plug is inserted into the negative slot. Turn the function dial to the °C or °F position and switch the analyser on. Place the thermocouple on the item to be measured and read the temperature on the display. RPM (Tachometer) Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the desired position, according to the number of cylinders of the engine being tested, and switch the analyser on. If the vehicle uses a DIS ignition system with no distributor, connect the red test lead to the TACH (tachometer) signal line (which is connected to the computer DIS module of the engine). If the vehicle uses an ignition system with a distributor, connect the red test lead to the primary negative end of the ignition coil. Connect the black test lead to an earthing point, or the negative terminal of the vehicle battery. Note: Refer to the vehicle manufacturer's manual for the specific location and more details. Start the engine and the RPM will be shown on the display. Dwell Angle Measurement Insert the black test lead into the negative COM socket and the red test lead into the positive socket. Turn the function dial to the position that corresponds with the correct number of cylinders for the engine being tested and switch the analyser on. If the vehicle uses a DIS ignition system with no distributor, connect the red test lead to the TACH (tachometer) signal line (which is connected to the computer DIS module of the engine). If the vehicle uses an ignition system with a distributor, connect the red test lead to the primary negative end of the ignition coil. Connect the black test lead to an earthing point, or the negative terminal of the vehicle battery. Note: Refer to the vehicle manufacturer's manual for the specific location and more details. © Jack Sealey Limited Original Language Version TA102 | Issue:5 (H,F) 01/06/18 5.15.4. Start the engine and the dwell angle will be shown on the display. Note: Refer to vehicle manufacturer's manual for detailed procedures for dwell angle settings and adjustments. 5.16. Replacing the Battery 8 8 WARNING! To avoid electric shock, disconnect the test leads from any source of voltage and from the analyser before removing the rear cover. 5.16.1. When the battery drops below the operating voltage, the symbol will appear in the display. Replace the battery. 5.16.2. Remove the analyser from its protective case. 5.16.3. Loosen and remove the two screws using a Phillips screwdriver, and remove the rear cover from the analyser. 5.16.4. Remove the old battery (PP3) and insert a new one, observing the correct polarity. 5.16.5. Replace the rear cover and secure with the two screws. 8 88 WARNING! To avoid electric shock, DO NOT operate the analyser until it has been fully re-assembled. 5.17. Replacing the Fuse 8 88 WARNING! To avoid electric shock, disconnect the test leads from any source of voltage and from the analyser before removing the fuses. 5.17.1. Remove the analyser from its protective case. 5.17.2. Loosen and remove the two screws using a Phillips screwdriver, and remove the rear cover from the analyser. Loosen and remove the six small screws from the upper circuit board and remove the board to gain access to the fuse holder. 5.17.3. Remove the old fuse from its holder by gently pulling it out. 5.17.4. Install the new fuse into its holder. Note: Always use a fuse of the correct size and value, 250mA/250V. 5.17.5. Replace the rear cover and secure with the screws. 8 8 WARNING! To avoid electric shock, DO NOT operate the analyser until it has been fully re-assembled. 6. p MAINTENANCE WARNING! DO NOT attempt to repair or service the analyser unless qualified to do so and have the relevant calibration, performance test, and service information to hand. To avoid electrical shock or damage to the analyser DO NOT get water inside the case. 6.1. Periodically wipe the case with a damp cloth and mild detergent. DO NOT use solvents. 6.2. Turn the analyser off when not in use and remove the battery if stored for a long period of time. 8 DO NOT store the analyser in a place of high humidity or high temperature. . Parts support is available for this product. Please email sales@sealey.co.uk or telephone 01284 757500 WEEE REGULATIONS Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information. ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations. Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Important: No Liability is accepted for incorrect use of this product. Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk © Jack Sealey Limited Original Language Version TA102 | Issue:5 (H,F) 01/06/18