JBC AP250 Manual-Feed Soldering Iron

Packing List

The following items are included with the AP250 Manual-Feed Soldering Iron:

• Manual-Feed Soldering Iron (includes Feeder Nozzle Ø1 mm Ref. 0019212, Cartridge C250403, and Solder Reel Ref. SN5450 already assembled) - 1 unit
• Ø1.5 mm Feeder Nozzle (Ref. 0019211) - 1 unit
• Reel (Ref. 0002801) - 1 unit
• Hexagon Screw Driver (Ref. 0023792) - 1 unit
• Manual (Ref. 0028350) - 1 unit

Diagram Description: Images show the AP250 soldering iron, a feeder nozzle, a solder reel, a hexagon screwdriver, and the instruction manual.

Features and Connections

The AP250 works with DIU, DDU, and DMU Control Units. It can be used with the APS Stand or optionally with the CDA Manual-Feed Soldering Station.

Diagram Description: An illustration shows the AP250 soldering iron connected to a CDA control unit. Another diagram shows the APS stand for the AP250. A DDU control unit is also depicted. Lines indicate optional connections to CDA or APS.

Note: Control Units (CDA, DDU, DMU) and APS Stand are not included and sold separately.

Changing Cartridges

For a safe cartridge change, unplug the tool or turn the station off before following these guidelines:

1. 1. Removing

   Loosen the screw and remove the cartridge. Use JBCs PLR195 cartridge extractor pliers to remove it if still hot.

   Diagram Description: A hand is shown using a screwdriver to loosen a screw on the soldering iron handle, with an arrow indicating the cartridge being pulled out.

2. 2. Inserting

   Important: Insert the cartridge as far as the mark for a correct connection.

   Diagram Description: A hand is shown inserting a cartridge into the soldering iron tip, with an arrow pointing to a mark on the cartridge indicating the required insertion depth.

3. 3. Aligning

   Align the tip of the cartridge with the feeder nozzle. Use JBCs PLR195 cartridge extractor pliers for a correct tip alignment.

   Diagram Description: A close-up view shows the tip of the cartridge being aligned with the feeder nozzle.

4. 4. Fixing

   Important: Tighten the screw again. This is necessary for the tool to function.

   Diagram Description: A hand is shown tightening the screw on the soldering iron handle with a screwdriver.

Solder Wire Replacement

1. 1. Removing Remaining Solder Wire

   Pull out the remaining solder wire from inside the feeder nozzle. Use pliers if necessary.

   Diagram Description: A hand is shown pulling solder wire out of the feeder nozzle using pliers.

2. 2. Replacing Solder Reel

   Remove the empty reel as shown and fit the new one in the same direction.

   Diagram Description: An arrow shows an empty solder reel being removed from its holder, and a new reel being placed in the same direction.

3. 3. Inserting New Solder Wire

   Insert the solder wire while pushing the trigger repeatedly until the solder wire appears at the nozzle.

   Note: Use solder wire Ø0.8 - 1.0 mm with Nozzle Ref. 0019212 and Ø1.1 - 1.5 mm with Ref. 0019211.

   Diagram Description: A hand is shown inserting solder wire into the feeder mechanism while the trigger is pressed.

Changing the Feeder Nozzle

⚠️ Make sure the tool is unplugged.

1. 1. Remove the Reel

   Open and take out the back side screw to remove the reel and to take out the solder wire from the nozzle.

   Diagram Description: A hand is shown unscrewing a screw on the back of the soldering iron to remove the reel.

2. 2. Remove the Cover

   Then remove the two front side screws and lift the cover off.

   Diagram Description: A hand is shown removing two screws from the front of the soldering iron to lift off the cover.

3. 3. Remove the Nozzle

   Take out the feeder nozzle and replace it with the new one while holding the following 3 components in place. Reassemble the handpiece and tighten the 3 screws.

   Note: Do not disassemble these 3 components and it is imperative to hold them in its place.

   Diagram Description: A diagram shows the feeder nozzle being pulled out, with labels pointing to "Feeder Nozzle" and "The 3 Components" that need to be held in place during replacement.

Regulating the Feeder Nozzle

Depending on the component being soldered or the cartridge being used, the length of the feeder nozzle can be either shortened or lengthened (max 10 mm / 0.394 in).

1. Loosen the screw to change the length of the feeder nozzle.

   Diagram Description: A hand is shown using a screwdriver to loosen a screw on the feeder nozzle assembly.

2. Adjust the feeder nozzle length to the required length (max 10 mm / 0.394 in) and tighten the screw.

   Diagram Description: A diagram shows the feeder nozzle extended to a maximum length (marked as "max. 10 mm"), with an arrow indicating adjustment. The screw is shown being tightened.

Compatible Cartridges*

The AP250 Solder Feed works with C250 cartridges. Find the model that best suits your soldering needs at www.jbctools.com.

Diagram Description: Illustrations show four types of compatible soldering cartridge tips: Conical Bent, Chisel, Chisel Bent, and Bevel.

* Cartridges are sold separately.

Accessories

Solder Reel Stand*

For production line work, the BES Solder Reel Stand (Ref. BE-SA) is an ideal solution for easy solder wire supply. It is suitable for Solder Reels up to 2.5 kg / 5.512 lb.

Wrap the solder wire twice around the empty reel as shown.

Diagram Description: An image shows the BES Solder Reel Stand holding a reel of solder wire. An arrow indicates the action of wrapping the solder wire twice around the empty reel. The AP250 Manual-Feed Soldering Iron is also shown.

* Not included, sold separately.

Accessories

Fume Extractor*

The fume extractor (Ref. F1204) is an easy and safe solution to extract the fume generated at the solder joint while soldering.

Note: Suction pump and filter are required.

Diagram Description: An illustration shows the Fume Extractor attached to the AP250 soldering iron. Lines indicate connections labeled "to Soldering Station" and "to Suction Pump and Filter".

* Not included, sold separately.

Specifications

AP250 Manual-Feed Soldering Iron

Reference: AP250-A

• Solder Wire Diameter: Up to 1.5 mm / 0.06 in
• Total Net Weight: 232 g / 0.51 lb
• Package Dimensions / Weight (L x W x H): 245 x 185 x 45 mm / 367 g (9.65 x 7.28 x 1.77 in / 0.81 lb)

Complies with CE standards.

ESD safe.

Warranty & Environmental Information

Warranty

JBC's 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. The warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

Environmental Disposal

This product should not be thrown in the garbage. In accordance with the European directive 2002/96/EC, electronic equipment at the end of their life must be collected and returned to an authorized recycling facility.

Logos Description: CE conformity mark and a recycling symbol are displayed.

Manuals in other languages are available on our website: www.jbctools.com

Document Reference: 0028350-300522