Product Overview
The Konica Minolta Nassenger VII is an advanced textile printing system designed for high-speed, high-quality production. It offers exceptional performance with a maximum printing speed of 210m² per hour and a wide fabric handling capability of up to 1,850mm.
Key specifications highlighted include:
- 512 Nozzles: For detailed and efficient printing.
- 210 m²/h: Maximum printing speed.
- 1,850 mm: Maximum fabric width.
- 900 dpi: High resolution for fine detail.
- 5L Ink Bottles: Large capacity for continuous operation.
The system comprises a scanning print unit and a precision fabric transport unit. For a complete printing solution, a separate un-winder and drier are required.
New Printhead Technology
The Nassenger VII features a newly developed 512-nozzle, high-speed inkjet printhead specifically designed for this system. Utilizing piezo inkjet technology, it prints only when required, ensuring extremely efficient ink usage and making the system economical. The shared mode design requires low drive voltages, contributing to a long service life and making the printheads environmentally friendly compared to other piezo systems.
Productivity and Speed
Print Speed
Resolution [dpi] |
Speed (m²/h) |
540 x 360 | 210 |
540 x 540 | 145 |
540 x 720 | 115 |
720 x 720 | 85 |
720 x 900 | 70 |
900 x 900 | 55 |
The Nassenger VII is equipped with 24 inkjet printheads, delivering significantly increased production rates – up to 3.6 times more than the previous Nassenger V model. This makes it ideal for low-volume production requiring very fast delivery times.
Fabric Variety and Width
With a maximum fabric width capability of 1,850mm, the Nassenger VII is perfectly suited for a wide range of interior fabric applications, including curtains and bedding. This versatility allows for diverse fabric printing possibilities.
Dye-Affinity Chart
Ink type |
Cotton |
Rayon |
Hemp |
Silk |
Wool |
Nylon |
Reactive dye ink | ● | ● | ○ | ○ | ○ | ○ |
Acid dye ink | ○ | ○ | ○ | ○ | ○ | ○ |
Legend: ● Best, ○ Acceptable
Reliability and Quality Control
The system features an integral nozzle check function designed to ensure stable ink jets from all nozzles. A new head nozzle-check function has been implemented to achieve major improvements in printing reliability.
Ink Jet Sensor Technology (via temperature feedback):
The jet characteristics of each nozzle are detected by a laser sensor. This information is fed back for nozzle monitoring and to set stable jetting conditions. The diagram illustrates the carriage scanning direction, inkjet head, light source, blow-off mechanism, sensor receptor, and sensing emitter.
Quality and Color Accuracy
The new high-speed printhead boasts multi-drop print functionality, producing richer colors and smoother transitions from light to dark tones. Effects unique to inkjet printing are enhanced through the use of multi-drop technology, ensuring accurate production of subtle tints, tones, and color gradients.
High Capacity Ink System
Equipped with high-capacity 10L ink tanks, the Nassenger VII supports long print runs and improves productivity. Inks are supplied in 5L bottles, and in-line degassing units ensure consistent print quality and optimized printhead reliability.
Ink Supply Unit: A unit designed for replenishing ink, featuring a lid that opens for access.
Ink Bottles: Standard ink containers for the system.
Process Comparison: Inkjet vs. Screen Printing
The digital plateless system of the Nassenger VII significantly streamlines the textile printing process. It reduces the time from planning and design to sample creation, enabling higher productivity through mass production. This contrasts with traditional screen printing methods.
Inkjet Textile Printing Process:
- Design: Preprocessing, Image arrangement, Sample printing, Image arrangement, Product printing.
- Post processing: To sewing processing (1-14 days).
Screen Textile Printing Process:
- Design: Image arrangement, Plate design, Colour tracing, Plate making, Ink mixing for sample, Production hardware maintenance/check.
- Post processing: Sample printing, Plate washing/storage, Treatment of waste ink, Production of ink, Production hardware maintenance/check, Product printing, Plate washing/storage, Treatment of waste ink.
- Post processing: To sewing processing (2-4 weeks).
Green and Environmentally Friendly Printing
The Nassenger VII greatly reduces the environmental load compared to conventional processes. Its plateless, on-demand inkjet inks contribute significantly to energy reduction efforts in manufacturing.
Comparison of Environmental Load: Screen Printing vs. Inkjet Printing
- Reduce power consumption: Inkjet printing reduces by 57% compared to screen printing.
- Reduce adhesive paste consumption: Inkjet printing reduces by 97% compared to screen printing.
- Reduce water consumption: Inkjet printing reduces by 62% compared to screen printing.
- Reduce waste materials: Inkjet printing reduces by 85% compared to screen printing.
- Reduce elimination of carbon dioxide: Inkjet printing reduces by 95% compared to screen printing.
* Results taken from in-house comparison.
Specifications
Product Name | Nassenger VII |
Technology | Drop on-demand Piezo inkjet technology |
Printhead | 512 Nozzle Water-Based Inkjet Printhead x 24pcs |
Ink Types | Reactive Dye Ink, Acid Dye Ink |
Ink Colors (Reactive) | Yellow, Cyan, Black, Pink, Gray, Extra Magenta, Blue, Orange, Sky |
Ink Colors (Acid) | Yellow, Magenta, Cyan, Black, Light Magenta, Light Cyan, Light Black, Blue, Red |
Max. Printing Width | 1,850 mm |
Min. Printing Width | 100 mm |
Print Modes | Main Scanning: Resolution [dpi] 540, 720, 900; DPD Single Drop, Multi-Drop, 2-Drop; Direction Unidirectional printing, Bidirectional printing; I/L User-selectable. Sub-Scanning: Resolution [dpi] 360, 540, 720, 900, 1080. |
Operating Environment | Mechanical Operation: 15~30°C 40~70%RH Inkjet Correction Control Mechanism: 20~28°C 40~70%RH |
Ink Supply System | Mechanism: Supplied by Motor-Driven Pump Tank Capacity: 10L/each color Ink Bottle: Dedicated Bottle (5L/each color) |
Maintenance of Printhead | Printhead Cleaning: Wet Cleaning Nozzle Detection: Faulty nozzle detected by laser beam Capping: Wet Capping Maintenance: Auto/Manual Maintenance |
Dimensions | Scanning Unit: W 4,446 x D 815 x H 1,450 (mm) Fabric Transport Unit: W 2,419 x D 1,411 x H 917 (mm) Ink Supply Unit: W 1,230 x D 880 x H1,250 (mm) |
Weight | Scanning Unit: approx. 240 kg Fabric Transport Unit: approx. 300 kg Ink Supply Unit: approx. 145 kg (without ink) |
RIP Supported | RIP software of Wasatch Computer Technology recommended |
Transport Method | Endless Belt |
Power Supply | Scanning Unit: AC200 V Single Phase 50/60Hz Common (Japan) Fabric Transport Unit: AC230 V Single Phase 50Hz Common (EU) |
Set up ground plan: This diagram illustrates the physical layout and dimensions required for the Nassenger VII system. It shows the main Nassenger VII printer unit, with space allocated for an "Unwinder" to the left (requiring approximately 5,000 mm length) and a "Winder/Drier" to the right (requiring approximately 4,200 mm length). The ink supply unit is positioned near the printer. Detailed dimensions for the Scanning Unit (W 4,446 x D 815 x H 1,450 mm), Fabric Transport Unit (W 2,419 x D 1,411 x H 917 mm), and Ink Supply Unit (W 1,230 x D 880 x H1,250 mm) are provided.
Details set out are current as of January 2009. The product specification is subject to change without prior notice. The Nassenger VII includes a scanning print unit and a precision fabric transport unit. A separate un-winder and drier etc. will be needed to complete the print system.
Manufacturer Information
KONICA MINOLTA IJ TECHNOLOGIES, INC.
No.1 Sakura-machi, Hino-shi, Tokyo 191-8511, Japan
Tel: +81-42-589-3702 Fax: +81-42-589-3865
URL: http://konicaminolta.com