EPEVER MPPT Solar Charge Controller
Thank you for selecting the Tracer-CPN MPPT solar charge controller. Please read this manual carefully before using the product and pay attention to the safety information.
Caution: Do not install this product in humid, salt spray, corrosion, greasy, flammable, explosive, dust accumulative, or other severe environments.
A common-negative controller for a common-negative system, such as the motorhome, is recommended. The controller may be damaged if a common-positive controller is used and the positive electrode is grounded in the common-negative system.
Connect a fast-acting fuse in series with the battery positive (+). The fast-acting fuse must be 1.25 to 2 times the rated controller current. The installed distance is within 150mm.
After powering the controller, the battery LED indicator on the controller shall flash green. If it's not green, please refer to chapter 10, Troubleshooting.
1. Overview
The Tracer-CPN solar charge controller adopts the advanced Maximum Power Point Tracking charging technology. It increases system charging efficiency while lowering system cost. The controller supports various batteries, such as sealed, gel, flooded, and lithium batteries. Users can view and modify the operational status and parameters. It can be widely used in solar home systems, traffic signals, street lights, solar garden lamps, etc.
Key Features:
- Adopt high-quality components of ST, IR, and Infineon to ensure product lifespan.
- Wider working environment temperature.
- Apply to lead-acid battery and lithium battery.
- Lithium battery self-activating and low-temperature protection function.
- The maximum DC/DC conversion efficiency of 98%.
- Advanced Maximum Power Point Tracking (MPPT) technology, with tracking efficiency of no less than 99%.
- Advanced MPPT control algorithm to minimize the MPP lost rate and lost time.
- Accurately recognizing and tracking multiple power points.
- PV power limitation function.
- Constant voltage output function.
- Monitoring and setting parameters via Mobile APP, PC software.
- Standard Modbus communication protocol for RS485 bus connections.
- Connect the IoT (Internet of Things) and Cloud Server to realize remote monitoring.
- The RS485 port can provide a power supply.
- Built-in Bluetooth module (Only Tracer-CPN(BLE) supports).
- Low self-consumption design, lower than 15mA.
- Aluminum housing for better cooling.
- Real-time energy statistics function.
- IP68 waterproof degree.
2. Appearance
1. RS485 waterproof port: Provides a DC power of 5VDC/200mA and has short-circuit protection. The port is isolation design for Tracer7810CPN/Tracer7810CPN(BLE), and non-isolation design for other series. Pin definition: VCC (+5VDC), A (RS485-A), B (RS485-B), GND (Power ground).
Caution: When the RS485 port is not working, the waterproof cap must be installed to prevent water ingress.
2. Temperature Sensor: If the temperature sensor is short-circuited or damaged, the controller will charge or discharge at a default temperature of 25°C.
3. Charging Status indicator
4. Battery Status indicator
5. Load Positive and Negative Wires
6. Battery Positive and Negative Wires
7. PV Positive and Negative Wires
8. Built-in Bluetooth module: Only the Tracer-CPN (BLE) series are designed with the built-in Bluetooth module.
Load Self-Test Function
The load is automatically turned ON after powering on the controller for 10s. After the load remains ON for 10s, the controller restores to the set working mode.
3. Wiring
Connection Sequence:
- Connect components to the controller in the sequence: Battery > Load > PV. Pay close attention to the "+" and "-". Do not connect the fast-acting fuse or circuit breaker during installation. When disconnecting the system, reverse the order.
- The Tracer-CPN/Tracer-CPN (BLE) controllers are common-negative; all negative terminals can be grounded simultaneously, or any one can be grounded. However, according to practical application, the negative terminals of the PV array, battery, and load can also be ungrounded. The grounding terminal on the shell must be grounded. This effectively shields electromagnetic interference and prevents electric shock.
4. LED Indicators
Indicator | Color | Status | Instruction |
---|---|---|---|
Green | On Solid | In charging | |
Slowly Flashing (1Hz) | PV connection normal but low voltage (irradiance) from PV, no charging | ||
Fast Flashing (4Hz) | No PV voltage (night time) or PV connection problem | ||
Orange | On Solid | Battery normal | |
Slowly Flashing (1Hz) | Battery full | ||
Fast Flashing (4Hz) | Battery overvoltage | ||
Red | On Solid | Battery under voltage | |
Slowly Flashing (1Hz) | Battery over-discharged | ||
Fast Flashing (4Hz) | Battery overheating | ||
Fast Flashing (4Hz) | Lithium battery low temperature indicator (orange) flashing simultaneously |
Caution: When connecting with a lithium battery, the controller does not recognize the system voltage automatically.
5. Load Working Mode
- Manual Mode (Default ON): Load is ON.
- Light ON/OFF: Load turns ON at dusk and OFF at dawn. Turn-On voltage (Adjustable): 5V (12V system), delay 10min. Turn-Off voltage (Adjustable): 6V (12V system), delay 10min. (Note: 24V system voltage x 2).
- Light ON + Timer: Load turns ON at dusk and OFF after a set time. Working time 1: Light ON. Working time 2: Light OFF.
- Real-time Control: Control the load ON/OFF time by setting a real-time clock.
Caution: In the Light ON/OFF and Light ON/Timer modes, the load is turned on after 10 minutes.
6. Accessories (optional) and Software
- PC Software: Available at www.epever.com
- APP Software: For Android and iPhone, search for "Solar Station Monitor" or "ChargeController(Li)" in the APP Store. EPEVER provides the EP-01 APP.
Note: MT50 does not support the relevant parameters of the lithium battery.
External accessories include MT50, eLOG01, CC-RS485-RS485-150U-4LLT, CC-USB-4M12(M)-150, and EPEVER WEIBL module. Only the Tracer-CPN series support the external EPEVER BLE module; the Tracer-CPN (BLE) series are already designed with a built-in Bluetooth module.
7. Protection
- PV Over Current: The controller limits the battery charging current to the rated charge current. An oversized solar array may not work at peak power.
- PV Short Circuit: The controller stops charging when the PV input is short-circuited or the short-circuit occurs at low power. Clear faults to resume work. Warning: The controller may be damaged when the PV input is short-circuited on high power.
- PV Reverse Polarity: The PV can be reversely connected with the controller if: ①Only the PV is connected to the controller. ②The battery is correctly connected. ③The PV open-circuit voltage is lower than 85V. Warning: The controller will be damaged if the PV array is reversely connected and the PV array's actual power exceeds 1.5 times the rated charge power!
- Battery Reverse Polarity: The battery can be reversely connected when the PV is disconnected or reversely connected. Correct the wire connection to resume work. Warning: The controller will be damaged if the PV connection is correct and the battery connection is reversed!
- Battery Over Voltage: When the battery voltage exceeds the Over Voltage Disconnect Voltage, the controller stops charging to protect the battery.
- Battery Over Discharge: When the battery voltage is lower than the Low Voltage Disconnect Voltage, the controller stops discharging to protect the battery.
- Battery Overheating: The controller detects the environment temperature via the external temperature sensor. If the environment temperature exceeds 65°C, the controller stops working and recovers below 55°C.
- Lithium battery Low Temperature: When the battery temperature is lower than the low-temperature protection value, lithium battery charging/discharging is stopped. It resumes work when the battery temperature exceeds the low-temperature protection value.
- Load Overload: If the load current exceeds 1.05 times the rated load current, the controller disconnects the load after a delay. Overloading must be cleared by reducing the load and restarting the controller.
- Load Short Circuit: The load is switched off when a short circuit (2-4 times rated load current) occurs. The controller automatically attempts to reconnect the load five times. If the short circuit protection persists after the fifth attempt, the user must clear the short circuit, restart the controller, or wait for one night-day cycle (night time > 3 hours).
- Temperature sensor breakdown: When the temperature sensor is short-circuited or damaged, the controller charges or discharges at 25°C by default to avoid damage to the battery caused by overcharge or over-discharge.
- High-voltage Transients: The controller is protected against small high-voltage transients. In lightning-prone areas, additional external arrester is recommended.
8. Technical Specifications
Item | Model | Tracer5206CPN/Tracer5206CPN(BLE) | Tracer7810CPN/Tracer7810CPN(BLE) |
---|---|---|---|
Rated system voltage | 12/24VDC Auto (Lithium battery cannot automatically identify system voltage) | 12/24VDC Auto (Lithium battery cannot automatically identify system voltage) | |
Battery work voltage range | 8~32VDC | 8~32VDC | |
Rated charge/discharge current | 20A | 30A | |
Rated charge power | 260W/12V; 520W/24V | 390W/12V; 780W/24V | |
Max. PV open circuit voltage | 60V (at minimum operating environment temperature) | 100V (at minimum operating environment temperature) | |
MPP Voltage range | 46V (at 25°C environment temperature) | 92V (at 25°C environment temperature) | |
Battery Type | Lead-acid battery: Sealed (Default) / Gel / Flooded/User; Lithium battery: LiFePO4/ Li-NiCoMn/User | Lead-acid battery: Sealed (Default) / Gel / Flooded/User; Lithium battery: LiFePO4/ Li-NiCoMn/User | |
Equalize Charging Voltage | Sealed: 14.6V, Gel: No, Flooded: 14.8V, User: 9-17V (x2/24V) | Sealed: 14.6V, Gel: No, Flooded: 14.8V, User: 9-17V (x2/24V) | |
Boost Charging Voltage | Sealed: 14.4V, Gel: 14.2V, Flooded: 14.6V, User: 9-17V (x2/24V) | Sealed: 14.4V, Gel: 14.2V, Flooded: 14.6V, User: 9-17V (x2/24V) | |
Float Charging Voltage | Sealed/Gel/Flooded: 13.8V, User: 9-17V (x2/24V) | Sealed/Gel/Flooded: 13.8V, User: 9-17V (x2/24V) | |
Low Voltage Reconnect Voltage | Sealed/Gel/Flooded: 12.6V, User: 9-17V (x2/24V) | Sealed/Gel/Flooded: 12.6V, User: 9-17V (x2/24V) | |
Low Voltage Disconnect Voltage | Sealed/Gel/Flooded: 11.1V, User: 9-17V (x2/24V) | Sealed/Gel/Flooded: 11.1V, User: 9-17V (x2/24V) | |
Boost Charging Voltage (Lithium) | LiFePO4: 14.5V, Li-NiCoMn: 12.5V, User: 9-17V (x2/24V) | LiFePO4: 14.5V, Li-NiCoMn: 12.5V, User: 9-17V (x2/24V) | |
Low Voltage Reconnect Voltage (Lithium) | LiFePO4: 12.8V, Li-NiCoMn: 10.5V, User: 9-17V (x2/24V) | LiFePO4: 12.8V, Li-NiCoMn: 10.5V, User: 9-17V (x2/24V) | |
Low Voltage Disconnect Voltage (Lithium) | LiFePO4: 11.1V, Li-NiCoMn: 9.3V, User: 9-17V (x2/24V) | LiFePO4: 11.1V, Li-NiCoMn: 9.3V, User: 9-17V (x2/24V) | |
Self-consumption | ≤10mA(12V); ≤7mA(24V) | ≤15mA(12V); ≤9mA(24V) | |
Temperature compensation coefficient | -3mV/°C/2V (Lithium batteries don't have temperature compensation coefficient) | -3mV/°C/2V (Lithium batteries don't have temperature compensation coefficient) | |
Communication | RS485/BLE | RS485/BLE | |
Work temperature | -40°C ~ +50°C (Above 45°C, operate in derating) | -40°C ~ +50°C (Above 45°C, operate in derating) | |
Enclosure | IP68 | IP68 | |
Dimension (L x W x H) | Tracer5206CPN: 147mm x 130mm x 50mm; Tracer5206CPN(BLE): 157mm x 130mm x 50mm | Tracer7810CPN: 155mm x 141mm x 51.5mm; Tracer7810CPN (BLE): 165mm x 141mm x 51.5mm | |
Mounting hole size | $4.5mm | $4.5mm | |
Mounting size (L x W) | 121mm x 120mm | 132mm x 120mm | |
Power cable (PV/BAT/LOAD) | 11AWG (PV), 10AWG (BAT/LOAD) | 11AWG (PV), 10AWG (BAT/LOAD) | |
Net weight | 1.30kg | 1.59kg |
Any changes without prior notice! Version number: V1.1
9. Troubleshooting
Faults | Possible reasons | Troubleshooting |
---|---|---|
Charging LED is off during the daytime, and sunshine falls on PV modules properly | PV array disconnection | Confirm that PV and battery wire connections are correct and tight. |
No LED indicator | Battery voltage may be less than 8.5V | Measure battery voltage with a multi-meter. A minimum of 8.5V is required to start the controller. |
Battery voltage may be less than 8.5V | Measure battery voltage with the multi-meter. A minimum of 8.5V can start up the controller. | |
Battery LED flashes green quickly | Battery over voltage | Check if the battery voltage exceeds the OVD, and disconnect the PV. |
Battery LED is red ON solid | Battery over-discharged | The load will recover when the battery voltage is restored to or above the LVR (low voltage reconnect voltage). |
Battery LED flashes red | Battery overheating | The controller will resume when the battery temperature declines to 50°C or below. |
The load has no output | Load Overload | ① Please reduce the number of electric equipment. ② Restart the controller. ③ Wait for one night-day cycle (night time > 3 hours). |
Load Short Circuit | ① Check carefully the loads' connection and clear the fault. ② Restart the controller. ③ Wait for one night-day cycle (night time > 3 hours). | |
When the load is overloaded or short-circuited, the load will automatically restore output five times, respectively, delaying 5S, 10S, 15S, 20S, and 25S. | ||
System voltage error* | Lithium battery low temperature indicator (orange) flashing simultaneously | The controller will resume when the battery temperature declines to 50°C or below. |
10. Disclaimer
This warranty does not apply to the following conditions:
- Damage from improper use or use in an unsuitable environment.
- PV or load current, voltage, or power exceeds the rated value of the controller.
- The actual working temperature exceeds the limited working environment temperature.
- The user disassembly or attempted to repair the controller without permission.
- The controller is damaged due to natural elements such as lightning.
- The controller is damaged during transportation and shipment.