Sealey 10AMP 12V Intelligent Battery Charger

Safety Pictograms

[Refer to Instruction Manual] [Warning: Explosive Material] [Wear Eye Protection] [Warning: Corrosive Substance] [Wear Protective Gloves] [Warning: Electrical Hazard] [Protect from Rain] [Use in Well Ventilated Areas] [Keep Away from Ignition Sources: Battery Could Explode]

1. SAFETY

1.1. ELECTRICAL SAFETY

WARNING! It is the user's responsibility to check the following:

• Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.
• Electrical safety information: It is important that the following information is read and understood:
• Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
• Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
• Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse.

❌ DO NOT pull or carry the appliance by the power cable.

❌ DO NOT pull the plug from the socket by the cable.

❌ DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a qualified electrician.

If the cable or plug is damaged during use, switch off the electricity supply and remove from use.

Ensure that repairs are carried out by a qualified electrician.

1.2. PERSONAL PRECAUTIONS

• Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when working near a lead-acid battery.
• Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
• Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
• Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean running water for at least 15 minutes and seek immediate medical attention.
• Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current which is high enough to weld a ring or the like to metal, which would cause severe burns.
• Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.
• ❌ DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.

1.3. GENERAL SAFETY INSTRUCTIONS

• Familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also refer to the vehicle manufacturer's handbook. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.
• Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey stockist.
• Use the charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.
• Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.
• Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.
• Ensure the output of the charger is the same voltage as the battery.
• Ensure that during charging, the charger is placed in a location where there is sufficient ventilation to prevent the build up of explosive gases from a lead acid battery, and DO NOT cover or obstruct the charger ventilation louvres.
• If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps. If necessary, top-up the battery with distilled water by referring to the battery manufacturer's instructions (Apply the personal safety precautions described in part 1.2).
• If the charger receives a sharp knock or blow, the unit must be checked by a qualified service agent before using.
• If the battery terminals are corroded or dirty, clean them before attaching the power clamps.
• Keep children and unauthorised persons away from the working area.
• ❌ DO NOT dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel.
• ❌ DO NOT try to charge a non-rechargeable battery.
• ❌ DO NOT try to start engine when charger is connected to battery.
• ❌ DO NOT try to charge battery if battery fluid is frozen.

WARNING! To prevent the risk of sparking, short circuit and possible explosion, do not drop metal tools in the battery area, or allow them to touch the battery terminals.

❌ DO NOT allow power clamps to touch each other or to make contact with any metallic part of the vehicle.

❌ DO NOT cross connect power leads from charger to battery. Ensure positive (+/RED) is to positive and negative (-/BLACK) is to negative.

❌ DO NOT pull the cables or clamps from the battery terminals.

❌ DO NOT use the charger outdoors, or in damp, or wet locations and do not operate within the vicinity of flammable liquids or gases.

❌ DO NOT use charger inside vehicle or inside engine compartment.

Ensure there is effective ventilation to prevent a build-up of explosive gases, and do not cover or obstruct charger ventilation louvres.

❌ DO NOT use the charger for a task for which it is not designed.

WARNING! DO NOT simultaneously charge batteries of different capacities or discharge levels.

WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only Sealey genuine parts.

When not in use, store the charger carefully in a safe, dry, childproof location.

NOTE: This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

2. INTRODUCTION

Fully automatic microprocessor controlled battery charger and maintainer, featuring patented Speed Charge technology. Charges the battery up to three times faster than conventional battery chargers without damaging the battery. Heavy-duty sturdy case with no-nonsense controls and LED status indicators. Battery presets include conventional lead acid, calcium, AGM/GEL, leisure and stop/start batteries. Fully automatic float mode ensures the battery is kept fully charged, maintained and ready to use.

3. SPECIFICATION

4. PREPARATION

WARNING! Battery acid is a highly corrosive sulphuric acid; avoid contact.

WARNING! It is not intended to supply power to a low voltage electrical system other than in a starter-motor application. Do not use this charger for charging dry-cell batteries that are commonly used with home appliances or lithium ion batteries used in mobile phones, laptops, power tools etc. These batteries may burst and cause injury to persons and damage to property.

Remove all cord wraps and uncoil the cables prior to using the battery charger.

If it is necessary to remove the battery from the vehicle to charge it, always remove the grounded terminal first. Make sure all of the accessories in the vehicle are off to prevent arcing.

4.1. Cleaning Terminals

Clean the battery terminals before charging the battery. During cleaning, keep airborne corrosion from coming into contact with your eyes, nose and mouth. Use baking soda and water to neutralize the battery acid and help eliminate airborne corrosion. DO NOT touch your eyes, nose or mouth.

4.2. Checking Battery Fluid

Add distilled water to each cell until the battery acid reaches the level specified by the battery manufacturer. DO NOT overfill. For a battery without removable cell caps, such as valve regulated lead-acid batteries (VRLA), carefully follow the manufacturer's recharging instructions.

4.3. Read Instructions

Read, understand and follow all instructions for the charger, battery, vehicle and any equipment used near the battery and charger.

4.4. Battery Manufacturer Precautions

Study all of the battery manufacturer's specific precautions while charging and recommended rates of charge.

4.5. Determine Battery Voltage

Determine the voltage of the battery by referring to the vehicle owner's manual.

4.6. Ensure Connections

Make sure that the charger cable clips make tight connections.

4.7. CHARGER LOCATION

WARNING! Risk of explosion and contact with battery acid.

• Locate the charger as far away from the battery as the DC cables permit.
• Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
• DO NOT set the battery on top of the charger.
• Never allow battery acid to drip onto the charger when reading the electrolyte specific gravity or filling the battery.

Follow these instructions when the battery is installed in a vehicle.

WARNING! A spark near the battery may cause a battery explosion.

4.8. BATTERY CHARGING

Position the mains and DC cables to reduce the risk of damage by the bonnet, door and moving or hot engine parts.

NOTE: If it is necessary to close the bonnet during the charging process, ensure that the bonnet does not touch the metal part of the battery clips or cut the insulation of the cables.

Stay clear of fan blades, belts, pulleys and other parts that can cause injury.

Check the polarity of the battery posts. The Positive (POS, P, +) battery post usually has a larger diameter than the negative (NEG, N, -) post.

4.8.1. Earthed Battery Connection

Determine which post of the battery is earthed (connected) to the chassis. The battery terminal not connected to the chassis has to be connected first. The other connection is to be made to the chassis, remote from the battery and fuel line. The battery charger is then to be connected to the mains. See sections 4.8.2. and 4.8.3.

4.8.2. Negative-Earthed Vehicle

For a negative-earthed vehicle, connect the positive (RED) clip from the battery charger to the positive (POS, P, +) non-earthed post of the battery. Connect the negative (BLACK) clip to the vehicle chassis or engine block away from the battery.

❌ DO NOT connect the clip to the carburettor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.

4.8.3. Positive-Earthed Vehicle

For a positive-earthed vehicle, connect the NEGATIVE (BLACK) clip from the battery charger to the NEGATIVE (NEG, N, -) non-earthed post of the battery. Connect the POSITIVE (RED) clip to the vehicle chassis or engine block away from the battery. DO NOT connect the clip to the carburettor, fuel lines or sheet-metal body parts. Connect to a heavy gauge metal part of the chassis or engine block.

4.8.4. Connect to Mains

Connect charger mains cable to electrical outlet.

4.8.5. Disconnect Procedure

After charging, disconnect the battery charger from the mains. Then remove the chassis connection and then the battery connection.

4.8.6. Ring Connectors

The ring connectors permanently attach to the battery, providing easy access to quickly charge your battery. This application is appropriate for motorcycles, lawn tractors, ATVs and snowmobiles.

4.9. BATTERY OUTSIDE VEHICLE

FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE THE VEHICLE.

• Check the polarity of the battery posts. The positive (POS, P, +) battery post usually has a larger diameter than the negative (NEG, N, -) post.
• Attach at least a 24-inch (61 cm) long 6-gauge (AWG) insulated battery cable to the negative (NEG, N, -) battery post.
• Connect the positive (RED) charger clip to the positive (POS, P, +) post of the battery.
• Position yourself and the free end of the cable you previously attached to the negative (NEG, N, -) battery post as far away from the battery as possible – then connect the negative (BLACK) charger clip to the free end of the cable.
• ❌ DO NOT face the battery when making the final connection.
• Connect charger mains cable to an electrical outlet.
• When disconnecting the charger, always do so in the reverse order of the connecting procedure and break the first connection while as far away from the battery as practical.
• A marine (boat) battery must be removed and charged on shore. To charge it inboard requires equipment specially designed for marine use.

5. CONTROL PANEL

Refer to Figure 1:

Figure 1 Description: A diagram of the Sealey battery charger. It shows five numbered components:

1. Digital display
2. Hook attachment (on back)
3. Language button
4. Charging status LED indicator
5. Battery clamps (Quick connect)

5.1. DIGITAL DISPLAY

The digital display indicates the status of the battery and charger. See Display Messages, section 8, for a complete list of messages.

NOTE: During charging, the display will go into sleep mode and will not display any messages. To turn the display back on, press the display button.

5.2. LANGUAGE BUTTON

The digital display will show the battery's voltage and percentage of charge. Press the button for 5 seconds to select the language on the display.

5.3. LED INDICATOR

• GREEN LED solid: (Display shows Charging) The charger is connected and is charging a battery.
• GREEN LED pulsing: (Display shows Charged/Maintaining) The battery is fully charged and the charger is in Maintain Mode.
• GREEN LED flashing: The charge has aborted.

6. OPERATION

NOTE: Remove all cable ties and uncoil the cables prior to using the battery charger.

6.1. BATTERY INFORMATION

NOTE: This charger is equipped with an auto-start feature. Current will not be supplied to the battery clamps until a battery is properly connected. The clamps will not spark if touched together. Refer to 4.8. for charging a battery inside a vehicle and 4.9. for charging a battery outside a vehicle.

6.2. BATTERY CLAMP QUICK CONNECT

• Connect the end of the charger output cable to the end of the battery clamp quick-connect.
• Follow the steps in sections 4.8. and 4.9. to connect the clamps to the battery.
• After a good electrical connection is made to the battery, plug the power cord into a mains outlet. Make sure to place the charger on a dry, non-flammable surface.
• When the charger starts, the Green LED will be solid and the display will show "Analyzing Battery" while the charger determines that the battery is properly connected and the condition of the battery.
• When charging is complete, the Green LED will pulse. Disconnect from the mains, remove the negative clamp, and finally the positive clamp.

6.3. BATTERY CONNECTION INDICATOR

If the charger does not detect a properly connected battery, charging will not start and the digital display will show one of two messages.

• If the display shows "connect clamps", make sure the charger is connected to the battery and the connection points are clean and making a good connection.
• If the display shows "WARNING CLAMPS REVERSED", unplug the charger from the mains, reverse the connections at the battery, and then plug the charger back in.

6.4. AUTOMATIC CHARGING MODE

When an Automatic Charge is performed, the charger switches to the Maintain Mode automatically after the battery is charged. For a battery with a starting voltage under 1 volt, use a manual charger to pre-charge the battery for five minutes to get additional voltage into the battery.

6.5. ABORTED CHARGE

If charging cannot be completed normally, charging will abort. When charging aborts, the charger's output is shut off, the green LED will flash, and the display will show "CHARGE ABORTED-BAD BATTERY". Do not continue attempting to charge this battery. Check the battery and replace if necessary.

6.6. COMPLETION OF CHARGE

Charge completion is indicated by the pulsing green LED and the digital display showing "FULLY CHARGED AUTO MAINTAINING". This indicates the charger has switched to the Maintain Mode of operation.

6.7. MAINTAIN MODE (FLOAT MODE MONITORING)

When the green LED is pulsing, the charger has started Maintain Mode. In this mode, the charger keeps the battery fully charged by delivering a small current when necessary.

NOTE: If the charger has to provide its maximum maintain current for a continuous 12-hour period, it will go into Abort Mode (see Aborted Charge section). This is usually caused by a drain on the battery, or the battery could be bad. Make sure there are no loads on the battery. If there are, remove them. If there are none, have the battery checked or replaced.

6.8. MAINTAINING A BATTERY

The SPI10S maintains 12-volt batteries, keeping them at full charge.

NOTE: The maintain mode technology allows you to safely charge and maintain a healthy battery for extended periods of time. However, problems with the battery, electrical problems in the vehicle, improper connections or other unanticipated conditions could cause excessive current draws. As such, occasionally monitoring your battery and the charging process is recommended.

7. CHARGE TIME

7.1. BATTERY PERCENTAGE AND CHARGE TIME

This charger adjusts the charging time in order to charge the battery completely, efficiently and safely. The microprocessor automatically performs the necessary functions. This section includes guidelines that can be used to estimate charging times. Use the following table to determine the time it will take to bring a battery to full charge.

First, identify where your battery fits into the chart. CCA = Cold Cranking Amps, Ah = Amp Hour.

Find your battery's rating on the following chart, and note the charge time given for each charger setting. The times given are for batteries with a 50% charge prior to recharging. Add more time for severely discharged batteries.

8. DISPLAY MESSAGES

• CONNECT CLAMPS (No LED lit): Plugged into the mains supply without the clamps connected to a battery.
• WARNING CLAMPS REVERSED (No LED lit): Plugged into the mains supply and the clamps are connected backwards to a 12V battery.
• ANALYSING BATTERY (Green LED lit): Plugged into the mains supply, and when first connected to a 12V battery correctly.
• CHARGING 12V – XX% (Green LED lit): Plugged into the mains supply and correctly connected to a discharged 12V battery.
• FULLY CHARGED AUTO MAINTAINING (Green LED pulsing): Plugged into the mains supply and correctly connected to a fully charged 12V battery.
• CHARGE ABORTED-BAD BATTERY (Green LED flashing): Circumstances that could cause an Abort situation during charging:
  • The battery is severely sulphated or has a shorted cell and can't reach a full charge.
  • The battery is too large or there is a bank of batteries and it doesn't reach full charge within a set time period.
• CIRCUMSTANCES THAT COULD CAUSE AN ABORT SITUATION DURING MAINTAIN:
  • The battery is severely sulfated or has a weak cell and will not hold a charge.
  • There is a large draw on the battery and the charger has to supply its maximum maintain current for a 12-hour period to keep the battery at full charge.
• BATTERY DISCONNECTED (No LED lit): Clamps were removed during charging.

9. MAINTENANCE

• Cleaning and user maintenance should be carried out by competent persons.
• After use and before performing maintenance, unplug and disconnect the battery charger.
• Use a dry cloth to wipe all battery corrosion and other dirt or oil from the battery connectors, cords, and the charger case.
• Ensure that all of the charger components are in place and in good working condition, for example, the plastic boots on the battery clips.
• Servicing does not require opening the unit, as there are no serviceable parts.
• All other servicing should be performed by qualified service personnel.
• If the mains cable is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons, in order to avoid a hazard.
• Store the charger unplugged, in an upright position. The cord will still conduct electricity until it is unplugged from the mains.
• Store inside, in a cool, dry place.
• ❌ DO NOT store the connectors clipped together, on or around metal, or clipped to cables. If the charger is moved around the shop or transported to another location, take care to avoid/prevent damage to the cables, connectors and charger. Failure to do so could result in personal injury or property damage.

10. TROUBLESHOOTING

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

[Register Your Purchase Here]

Notes and Warranty

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 24 months from purchase date, proof of which is required for any claim.