Installation Instructions for Push Button Lock With Lever Handle

This lock has been Fire Tested in accordance with BS EN1643-1 with the use of Intumescent Seals.

List of Parts

The following components are included:

Visual representation: An illustration shows nine distinct parts arranged in a grid. Part 1 is the main lock body with a lever. Part 2 shows two seals. Part 3 is the digital keypad unit. Part 4 depicts a spindle with a spring. Part 5 is the standard 60mm latch mechanism. Part 6 is the striker plate. Part 7 shows four wood screws. Part 8 is the bolt guide. Part 9 shows three fixing bolts.

Before Installation Please:

Setting / Changing the Code

On the reverse of the Digital Lock Unit, you will see slotted buttons which correspond to the push buttons on the front of the Lock.

To set a button to operate within the code, turn the slotted button relating to the number so that the dot is facing outwards (towards the 'G').

To take a button out of the code, turn the slotted button so the dot is facing inward (towards the 'F').

Check the code on the Lock functions before fitting to the door.

Visual representation: Two diagrams show the rear of the digital lock unit. The left diagram is labeled "All code on" and shows buttons configured for code entry. The right diagram is labeled "All code off" and shows buttons not configured for code entry, illustrating the dot indicator's position for inclusion or exclusion from the code.

Installation: Applying the Template

Correctly position and tape the template to the internal door face, at the desired height from the floor level. Ensure that the relevant, marked, door edge on the template is correctly aligned with the actual door edge. (See Figure 1 description below).

Mark the 10mm diameter hole for the spindle of the Digital Lock, and the two 7mm holes for the bolt through fixings.

Mark the correct 6mm diameter hole for the reinforcement pin, depending on the handing of the door.

Drill all marked holes.

Figure 1 Description: A diagram illustrates a door edge with a template applied. It shows the correct positioning and alignment of the template on the door edge. It indicates where to mark holes for the spindle (10mm diameter), bolt fixings (two 7mm holes), and reinforcement pin (6mm diameter). The label "Door edge" is present.

Installing the Latch

Mark a central point on the 'centre line of latch' across the thickness of the door. (See Figure 2 description below).

At the marked position, drill a 25mm diameter hole x 80mm deep.

Inset the Latch into the hole and draw around the face plate.

Remove the latch and cut a 3mm rebate to allow the Latch face plate to sit flush in the door.

Secure the latch with wood fixing screws, ensuring the positioning is square.

Figure 2 Description: This diagram shows a cross-section of a door edge. It indicates "Door Thickness" and a "Central point on 'centre line of latch'" which is marked for drilling the latch hole.

Installation of Reinforcement Pin

Screw the Bolt Guide into Hole A for a door opening to the right (clockwise opening). (See Figure 3 description below).

Screw the Bolt Guide into Hole B for a door opening to the left (anti-clockwise opening). (See Figure 3 description below).

The guide will locate in Hole 'O' of the latch to help maintain positioning. (See Figure 3b description below).

Figure 3 Description: This diagram shows the lock mechanism components. It highlights two holes labeled 'A' and 'B' on a plate, presumably for the bolt guide, and a hole labeled 'O' on the latch component.

Figure 3b Description: This diagram shows the latch mechanism with the bolt guide inserted into Hole 'O'.

Positioning of Spindle

The spindle is designed for doors 35 to 65 mm thick. Therefore, shorten if necessary to suit door thickness.

When inserting the spindle, locate the end with the spring fitted into the Lever Handle Digital Lock on the external door face and the other end into the internal side.

Fixing the Lock

IMPORTANT: Do not close the door before confirming that the code and lock is functioning correctly.

If necessary, shorten the fixing bolts in order to suit the thickness of the door.

When shortening the fixing bolts, allow at least 4/5 threads to screw into the lock case.

Locate the rubber seal behind the Digital Lock and using the fixing bolts, secure the top and bottom of the Lock to the door.

Before final tightening, ensure the Lock is vertical and test the mechanism to ensure that it is moving freely.

Do not excessively tighten the Lock and seals to the door, as it could damage the operation of the mechanism.

Fixing Striker Plate

IMPORTANT: The striker must be positioned so that only the latch itself can enter the aperture, but the anti-thrust must stop on the striker plate itself to maintain its anti-burglar function when the door is locked.

Correctly position the striker plate, taking the above into consideration.

Once the correct position is determined, draw around the striker plate and mark the two holes.

Remove the striker and cut a 1mm rebate to allow the striker to sit flush within the door frame.

If necessary, drill or cut a recess at the correct position of the striker for the Latch to enter when the door is closed.

Drill the two marked holes for securing the striker.

Fix the striker with one screw first. Test the Lock to see if it works and is latching and locking correctly. If not, proceed with any necessary adjustments before securing completely.

If no adjustments are to be made, completely secure the striker with the second screw.

Visual representation: Two diagrams illustrate striker plate fitting. The first shows a door frame edge with markings for "Holes to be marked" and "Draw around outline". The second diagram shows the striker plate installed, with labels "Drill Pilot Holes" and "Cut out or drill a recess" indicating preparation steps for the latch.

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