California Air Tools 15020C-22060 Ultra Quiet & Oil Free Air Compressor Owner's Manual

Introduction

This manual provides operating instructions for the California Air Tools 15020C-22060 Ultra Quiet & Oil Free Air Compressor. It is designed for safety and ease of use.

Model: 15020C-22060
Horsepower: 2.0 HP
Airflow: 6.40 CFM @ 40 PSI / 5.30 CFM @ 90 PSI
Tank Size: 15.0 Gallon Steel Tank

For any questions, please contact California Air Tools Customer Service.

Please record the following information from your air compressor's nameplate:

Model No.: _________________________
Serial No.: _________________________
Date of Purchase: _________________________
Store/Dealer: _________________________

Service Information

For service or repair parts, contact the California Air Tools Customer Service Department:

Phone: 1-866-409-4581
Online: WWW.CALIFORNIAAIRTOOLS.COM

When contacting service, please provide:

• Model number, serial number, and specifications from the nameplate.
• Part number(s) from the parts list section.
• A description of the issue.

Do not return the air compressor for service or parts to the store/dealer where purchased.

Important Safety Instructions

Safety Messages & Signal Words

DANGER: Indicates an immediate hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury.

NOTICE: Indicates a situation which, if not avoided, may result in damage to product components or other property.

Electrical Safety (SHOCK ⚡)

DANGER: There is a danger of electric shock.

• Use only undamaged electrical cords.
• DO NOT touch bare wires or receptacles.
• DO NOT operate the air compressor in wet weather or wet conditions.
• DO NOT touch the air compressor or cords if hands or feet are wet.
• Ensure all cords are free of damage before connecting to the power supply.
• Ensure you have a sufficient electrical supply for the motor's requirements.
• This product must be grounded. Use only a 3-wire extension cord with a grounding plug.
• Connect only to a properly installed and grounded outlet matching the plug configuration.
• DO NOT use an adapter.

Cutting Hazard (RISK OF CUTTING ?)

DANGER: Moving parts can cause severe trauma.

• Keep hands and feet away from rotating parts.
• Tie up long hair, remove jewelry, and DO NOT wear loose clothing.

Breathing Hazard (RISK TO BREATHING ?)

WARNING: Dust or dust-like particulates can contain harmful contaminants.

• Always use the air compressor in a well-ventilated and clean area.
• Never breathe the air directly from the compressor or hose; it is not suitable for breathing.
• Always wear approved safety equipment, such as properly-fit face masks or respirators, when performing dust-creating activities.
• If you feel ill from breathing, stop operation and seek medical attention immediately.

Flying Objects Hazard (FLYING OBJECTS ✈️)

WARNING: Air-powered equipment can propel items at high speed.

• Always wear approved head and eye protection.
• Never point the air stream at yourself, others, or animals.
• Ensure others and animals maintain a safe distance during operation.
• Do not move the air compressor when the air tank is under pressure.
• Never use air hoses to pull or move the compressor.
• Keep the air compressor on a flat surface.

Hot Surfaces & Fire Hazard (HOT SURFACE ? / FIRE ?)

WARNING: Air compressor surfaces become hot during operation.

• DO NOT touch hot surfaces, as they can cause severe burns.
• Allow the compressor to cool before touching it.
• DO NOT place a storage cover on the unit during operation.

WARNING: Use caution to minimize risk of fire or explosion.

• Sparks from the motor and pressure switch can ignite flammable vapors.
• Abrasive tools can create sparks.
• Operate the compressor a safe distance from flammable items and in well-ventilated areas.
• Never exceed the maximum rated pressure.

Explosion Hazard (EXPLOSION ?)

WARNING: Improper care can lead to the air tank bursting or exploding.

• Drain the air tank daily or after each use to prevent moisture buildup.
• Rust can weaken the tank; if detected, replace the tank immediately. Do not attempt to repair the tank by welding or modifying it.
• If the air tank develops a leak, replace it immediately. Never repair, weld, or modify the tank or its attachments.
• Never make adjustments to factory-set pressures.
• Never exceed manufacturer's maximum-allowable pressure rating attachments.
• Do not use plastic pipe or lead tin solder joints for a discharge line due to extreme heat.

Extension Cord Safety (CAUTION ⚠️)

• Use an extension cord no more than 25 ft (7.6 m) long and at least 14 gauge.
• Using excessively long or thin cords can damage the motor.
• Use only 3-wire extension cords with a 3-blade grounding plug.
• Undersized cords cause voltage drop, power loss, and overheating.
• When in doubt, use a heavier gauge cord.
• Inspect all extension cords for damage.

Garage Safety (CAUTION ⚠️)

This equipment may produce arcs or sparks. If located in a garage, it should be in a separate enclosure or at least 18 inches (45.7 cm) above the floor.

Locations of Important Labels

Read these important labels before operating. They provide safety and maintenance information and are considered permanent parts of the air compressor. Contact California Air Tools Customer Service for replacements if any label becomes illegible, damaged, or removed.

• Label A: Warning regarding electrical shock hazard, do not remove cover, pressure controls set at factory.
• Label B: Warning about hot surfaces, allow to cool before servicing.
• Label C: Warning about risk of injury, do not direct air stream at body, do not use compressed air for breathing. Includes Spanish and French text.
• Label D: Product label with model, voltage, pressure, amperage, tank size, and UL/CSA certification.
• Label E: Instruction to use the switch to start and stop the compressor.
• Label F: Warning against using extension cords; use air hose extension only.
• Label G: Warning to drain tank daily or after each use, risk of explosion from rusted tank, tilt tank to drain. Includes Spanish and French text.
• Label H: Comprehensive safety warnings including reading the manual, wearing eye protection, not directing air, not breathing air, fire/explosion risk, bursting risk, and electrical shock risk. Includes Spanish and French text.

Air Compressor Components

The following table lists the components of the air compressor:

Pre-Operation Checklist

Package Contents & Assembly

Model: 15020C-22060

Package Contents:

• Air Compressor
• Owner's Manual
• (2) Air Filters
• Wheel Assembly Kit (includes bolts, washers, wheels, cushion feet, and nuts)

Assembly:

Install the Wheel Kit

1. Slide Bolt #56 through Wheel #57.
2. Slide Washer #68 onto Bolt #56.
3. Slide Bolt #56 through the wheel support hole on the back bottom of the air compressor tank.
4. Attach Washer #68 and Nut #70 to Bolt #56 and tighten firmly.
5. Repeat steps 1-3 to assemble the other wheel.
6. Slide Bolt #69 through Washer #68 and Cushion Foot #67.
7. Slide Bolt #69 through the cushion foot support hole on the front bottom of the air compressor.
8. Attach Washer #69 and Nut #70 to Bolt #69 and tighten firmly.

Install the Air Filter

1. Attach the air filters to the top right side of the motor head (when viewed from the front).
2. Screw the air filter into the motor head port.

Inspect for Damage

Before use, ensure the air tank is not damaged, inspect all parts for damage, and check that all pipes are firmly connected. Do not use if damage is found; have it inspected by an authorized service center.

Save Packaging

IMPORTANT: Save all outside packaging in case you need to return the product for service or repair.

Compressor Location

Use on Flat Surface

For proper operation, place the air compressor on a flat surface with an incline no greater than 15 degrees.

Maintain a Clear Area

Ensure adequate airflow around the machine. Maintain at least 2 feet of obstacle-free space surrounding and above the air compressor.

Use in Areas with Clean Air

For optimal operation and longevity, the air drawn into the compressor must be clean. Avoid areas with dust or particulates, as this can damage the motor. Always use the air filter, properly installed.

Operating the Air Compressor

Electrical Power

Electrical Power Requirements

DANGER: There is a danger of electric shock.

• Refer to the serial label for voltage and amperage requirements.
• Use a dedicated 220 volts, 60 hertz circuit.
• Low voltage or overload circuits can trip the motor's overload protection.
• Ensure sufficient electrical supply for the motor.
• Use only undamaged cords and ensure they are free of damage before connecting.
• Do not operate in wet conditions or with wet hands/feet.
• This product must be grounded. Use the provided grounding plug and connect to a properly installed and grounded outlet. Do not use adapters.

Electrical Extension Cords

CAUTION: Use caution when using extension cords.

• Use heavy-duty cords no longer than 25 ft (7.6 m) and at least 14 gauge.
• Using excessively long or thin cords can cause severe motor damage, voltage drop, power loss, and overheating.
• Use only 3-wire cords with a 3-blade grounding plug.
• Inspect all extension cords for damage.

Test Run

Before first use, complete a test run:

1. Turn the power switch to OFF. Plug in the power supply cord.
2. Turn the power switch to ON. The pressure gauge will rise.
3. When the gauge reaches approximately 130 PSI, the pressure switch will automatically turn the compressor off. This indicates normal operation.
4. Turn the power switch to OFF, unplug the cord, and release air from the tank via the drain valve.

Note: If the compressor is not working properly, the pressure gauge may indicate a pressure decrease. If an air leak is detected, turn off, release air using the safety valve, unplug, and contact Customer Support.

Daily Operation

Starting the Compressor:

1. Turn the power switch to OFF.
2. Attach a 1/4" Industrial Male quick coupler to your air hose and connect it to the compressor.
3. Close the drain valve.
4. Ensure air filters are attached.
5. Plug the power supply cord into a power supply socket.
6. Turn the power switch to ON.
7. Let the motor run until the tank fills and the motor turns off.
8. To regulate airflow: Turn on your tool, then turn the regulator knob clockwise to increase pressure until the desired level is reached.
9. Operate the air tool normally. Do not run continuously for more than 1 hour.

Shutting Down the Compressor:

1. Turn the power switch to OFF.
2. Unplug the power supply cord.
3. Release pressure from the air tank through the air hose.

Maintenance

Draining the Air Tank

Drain the air tank every 1 to 2 days, depending on environmental conditions and usage. Place the compressor above a container, slowly turn the drain valve knob to the open (forward/straight) position to drain water. Close the valve afterwards. Draining prevents rust and corrosion.

Cleaning or Changing the Air Filter

The air filter reduces noise and prevents particulates from entering the compressor. After time, it may become clogged, reducing performance. Clean the element by blowing off or brushing off dirt and dust. Replace if clogged.

Testing for Leaks

Ensure all connections are tight. Spray soapy water on suspected leak areas; if bubbles form, replace the part.

Cleaning

Clean with a soft brush or a moistened cloth using a biodegradable solvent. Do not use flammable liquids like gasoline or alcohol. Keep parts clean for better performance.

Pressure Switch

The pressure switch is factory set to shut off at 130 PSI (+/- 5 PSI) and restart at 100 PSI (+/- 5 PSI).

Storage

Before storing for extended periods:

1. Turn off the power supply.
2. Disconnect and wrap the power cord around the handle.
3. Pull the relief valve to release all tank pressure.
4. Clean the compressor to remove dirt and dust.
5. Cover the compressor to protect it from dust and moisture.
6. Do not stack items on or around the compressor.

CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT EXPOSE TO RAIN. STORE INDOORS.

Troubleshooting

Specifications

Electrical Circuit

The electrical circuit diagram illustrates the components and connections for powering the motor. It includes the power cord, pressure switch, overload protector (rated for a maximum temperature of 135°C), solenoid valve, capacitor, and the motor itself, with an earth wire for grounding.

Air Passage Drawing

The air passage diagram shows the path of air through the system. Air enters through the intake, is compressed, and stored in the tank. Key components shown include the check valve, drain valve, safety valve, pressure gauge, regulator, and filter, with a ball valve for output control.

Warranty Information

Limited Warranty

California Air Tools Inc. will repair or replace, free of charge, any defective parts of the portable air compressor proven to be defective in material or workmanship under normal use. This warranty is for the original retail customer and is non-transferable. It covers parts and labor when installed by an authorized service center. Transportation charges are the customer's responsibility.

Limited Warranty Periods

• Non-commercial / Non-rental (personal use): 1 year parts and labor
• Commercial / Rental (business use): 1 year parts and labor

The warranty period begins on the date of retail purchase.

Disclaimers, Limitations of Remedies & Exclusions

This warranty is exclusive and in lieu of all other warranties, express or implied, including warranties of merchantability or fitness for a particular purpose. California Air Tools Inc. disclaims all other warranties. Any implied warranties are limited to the shortest duration permitted by law or the stated warranty period, whichever is longer.

California Air Tools Inc. shall not be liable for incidental, compensatory, punitive, consequential, indirect, special, or other damages, including loss of use, income, time, sales, or injury to personal property, or any economic loss.

Exclusions

This limited warranty does not cover accessories or products subject to:

• Improper setup, installation, or storage.
• Lack of proper maintenance and service.
• Accident, damage, abuse, or misuse.
• Abnormal operating conditions or applications.
• Unauthorized repair or modification.
• Use not recommended by California Air Tools Inc.
• Normal wear and tear.
• Use of unrecommended accessories or attachments.
• Acts of God.

Product Registration

Warranty registration with California Air Tools Inc. is required for all products. You can mail the enclosed form or register online.

Maintenance and Trouble Shooting Guide

Valuable information regarding setup, operation, and maintenance is available on the California Air Tools website: WWW.CALIFORNIAAIRTOOLS.COM. Videos are also available.

Service or Parts

To obtain service or parts, keep your original receipt and contact an Authorized California Air Tools Service Center. For inquiries, call 1-866-409-4581 or visit WWW.CALIFORNIAAIRTOOLS.COM and navigate to the "Contact Us" tab, then click "Service & Parts".

Product Registration Form

To register your product, please complete the following information and mail it to the address provided.

1. Personal Information:

• Full Name (Include Middle Initial): _________________________
• Mailing Address: _____________________________________________________________________________
• City: _________________________ State: ____________ Zip Code: _______________________
• Phone Number: _____________________________________________________________________________
• E-mail Address: _____________________________________________________________________________
• [ ] Check here to receive product information and offers via e-mail
• [ ] Check here to receive product information from other companies via e-mail

2. Product Information:

• Date of Purchase: _________________________ (MM / DD / YYYY)
• Model Number: ______________________________________________________________________________
• Serial Number: ___________________________________________________________ (Found on name plate)
• Purchased Location:__________________________________________________________________________
• Purchase Price: _____________________________________________________________________________
• Type of Primary Use for this Product: Home, Recreation, Emergency, Rental, Commercial, Other: ________
• Features Influencing Product Purchase: Brand, Portability, Power Rating, Price, Warranty
• Other Features (describe): _____________________________________________________________________
• What other Power Equipment are you interested in purchasing in the future? _____________________________

Thank you for registering your product.

Mail to:
California Air Tools
8560 Siempre Viva Road
San Diego, CA 92154