Instruction Manual for RAMSET AUTOMATIC GATE SYSTEM models including: RAM3100DC-PE High Traffic Swinging Gate Operators, RAM3100DC-PE, High Traffic Swinging Gate Operators, Traffic Swinging Gate Operators, Swinging Gate Operators, Gate Operators, Operators
Ramset Automatic Gate System Inc 800-99-14 RAM3100DC-PE
Table of Contents
Gate Safety Important Safety Instructions ..................................................1 General Specifications .................................................................1 Important Safety Requirements by UL Standard.........2 Responsibilities the installer/ Gate Tech ..........................3
Important Information for the End User/ Owner Warranty Information..................................................................4 Before your tech leaves..............................................................4 After your tech leaves..................................................................4
Logic Control Board Dip Switches/ Pushbuttons (functions)..........13 Dip Switches/Plugs - Entrapment......................14 Plugs (functions) Accessories.............................................................15 XCOM (Communications)...............................15
DC Driver Control Board Dip Switches/ Pushbuttons (functions)..........16 Plugs (functions).........................................................17
Other UL Gate Classification..................................................................5 Electrical Connection...................................................................5 Wire Gauge........................................................................................5
Installation
Factory Wiring Diagram.................................................17 M.E.P. Quick Setup Guide...............................................18 B.O.M. (BILL OF MATERIALS)............................................19
Installation Specs RAM 3000s/ 30-30 Concrete Pad Construction...................................6-7 Gate Travel Adjustment................................................7 Emergency Release.........................................................7 Operation Location/ Arm Lengths...........................8 Compact/ Custom Installations..............................8
*M.E.P*-Monitored Entrapment Protection B.O.M-Bill of Material
Loop Location & Installation................................................,....9 Primary/ Secondary- Bi-parting Gates.............................9
Entrapment & Safety Protection Entrapment Protection Types..........................................10 Monitored Photo Eye Wiring.............................................10 (EMX-NIR-250-325)
Entrapment Protection Area....................................................11
L.E.D Layout Logic Board...............................................................................12 DC Driver Board......................................................................12
Bill of Materials [RAM 3000, RAM 3100, RAM 30-30 DC]
Part No.
800-00-85 800-00-86 800-02-07 800-02-08 800-02-13 800-04-05 800-06-00 800-06-05 800-06-07 800-08-06 800-08-45 800-10-42 800-12-07 800-20-03 800-20-05 800-28-25 800-28-45 800-44-02 800-46-11 800-48-03 800-52-12 800-52-23 800-52-24 800-54-49 800-54-52 800-56-11 800-60-07 800-60-10 800-60-21 800-60-35 800-65-01 800-65-04 800-66-12 800-70-00 800-70-22 800-70-25 800-70-35 800-70-36 800-70-98 800-75-04 800-75-14 800-75-17
Part Description
Chassis, [R3000s] Chassis, R30-30 ACDC Gear Reducer - Size 70, Ratio 30:1 [R3000S] Gear Reducer - Size 70, Ratio 60:1 [R3030S] Gear Reducer - Size 43, Ratio 30:1 [R3000S] Motor, Dc 3.3 Nm 24 Vdc 1500 Rpm Sprocket - 50Bs15H X 1 1/8" [R3030S] Sprocket - 40Bs21 X 1' [R5000S,R3000ACDC] Sprocket - 40BS21 x 7/8" [R3000s] Pulley, Cast Iron - Ak104H [R3030S] Pulley, Cast Iron - 5/8' X 2' - Ak20 [R300,R3000S,R3030S] Belt, - 4L - 390 Shaft, Output - 2 1/8" X 21" [R3030S] Limit Switch [R3030S] Limit Switch [R50,R30,R300,R302,R3000S] Pivot, Ram 3000/3100 Pivot Arm Release Bearing Flange, Ucf211-35 [R3030S] Bushing, Pulley Taper Hx-7/8 Cam Limit Switch 3 1/16" X 4" : Id 2 3/16" [R3030S] Chain Drive, 34 Links, Size 50 Chain #40 (23 Links) Chain, Limit Switch #35 (35 Links) Limit,Mounting Brack, C- Type Limit Switch Bracket [R300, R30-30 Acdc] PCB Box [R302,300,R3000, R30-30, R5700] Transformer, Dual 115V / 230V Input With 4 Input Leads Switch, Rocker Outlet, Single Square [R302] Bridge Rectifier, Single Phase, 100 V, 35 A, Module, 4 Pins, Control Board, Logic [AC/DC] Control Board, Driver [DC] Lexan, Plastic Cover [R302, R3000,R5700,R30-30 DC] DC Battery, 12Vdc - 7.5Ah [Bbs] Horn Alarm Buzzer 120 Db Limit Switch Cam Assembly (Hub And Rollpin) Knob - 5/16" - 18 X 1 1/2" Knob - 5/16" - 18 X 1/2" Warning Sign For Gates - Slide/Swing Access Door Assembly Cover Assembly [R30-30] Cover Assembly- R3000,R3100
Qty of Part Per Operator
RAM 3000 DC RAM 3100 DC RAM 30-30 DC
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Part No. represents ONE assembly although some models may contain two or more of each assembly
800-75-00 800-28-00 800-28-01 800-36-53 800-38-78 800-40-40 800-40-27 800-36-34 800-38-76 800-28-30 800-54-37 800-54-10 800-28-30
Assemblies [R3000, R3100, R30-30]
Arm Assembly [300,302,3000s] Arm, Metal Tubing - 1" X 2" X 32" Arm, Metal Tubing - 1" X 2" X 42" Bolt, Hex Head - 5/8" - 11 X 4 Nut, Hex Head Nylock - 5/8" Washer, Flat - Id 5/8" : Od 1 5/16" Washer, Flat - Id 1/2" : Od 1" - F436 Bolt, Hex Head - 1/2" - 13 X 2" Nut, Hex Head Nylock - 1/2" Plastic End Cap - 1' X 2' Bracket, Internal Gate 2020 Bracket, External Channel Plastic End Cap - 1' X 2'
RAM 3000 1 1 1 1 1 3 4 1 1 2 1 1 2
800-75-03-L
LEFT-Heavty Duty Arm Assembly [30-30]
RAM 3000
800-75-03-R
RIGHT-Heavty Duty Arm Assembly [30-30]
800-75-42 800-06-10 800-26-02 800-26-11 800-34-70 800-36-22 800-42-42 800-46-12 800-58-01 800-58-12 800-58-32
Torque Limited Assym [30-30 DC] Sprocket - 50B54 [R3030S] Friction Disc, Torque Limited - Id 4 1/4" : Od 7" [R3030S] Tension Washer, Torque Limited - Id 3 7/8" : Od 6" [R3030S] Set Screw - 1/2" - 13 X 1/2" Bolt, Hex Head - 3/8" - 16 X 1 1/4" Key Way - 1/2" Sq. X 8" Bushing, Metal - I.D. 3 13/16" - O.D. 4 3/16" [R3030] Arbor Nut, Torque Limited [R3030S] Arbor Washer, Torque Limited [R3030S] Arbor, Torque Limited [R3030S]
RAM 3000
800-75-50 800-28-35 800-38-18 800-40-40 800-36-55 800-48-80 800-48-81 800-54-20 800-36-30 800-40-76
Clamp Release Assembly [R302,R3000] Release, Lever Handle - 5/8" - 11 X 1 7/8" Thread [R3000S] Nut, Hex Head - 5/8" Washer, Flat - Id 5/8' : Od 1 5/16' Bolt, Hex Head - 5/8" - 11 X 2" Clamp - Back [R3000S] Clamp - Front [R3000S] Bracket, Clamp Arm [R302 R3000S] Bolt, Hex Head - 1/2" - 13 X 1" Washer, Split Lock - 1/2"
RAM 3000 1 1 1 2 1 1 1 1 2 2
800-76-04 800-12-11 800-06-02 800-44-04 800-70-10 800-48-02
Limit Shaft Assembly [R3000,R3100] Shaft, Limit Switch-1/2 X 4 1/4 [R3000AC/DC] Sprocket - 35Bs17 X 1/2" (2 1/4" Od - No Keyway) [R5000S,R3000S] Bearing, Sealed - 1621-2Rs-Nr X 1/2" W/Snap Ring [R100,R5000S,R3000S] Collar, Limit Shaft - 1/2" Cam, Limit - Steel - 1/2" [R3000S]
RAM 3000 1 1 1 2 2 2
RAM 3100 1 1 1 1 1 3 4 1 1 2 1 1 2
RAM 3100
RAM 3100
RAM 3100 1 1 1 2 1 1 1 1 2 2
RAM 3100 1 1 1 2 2 2
RAM 30-30
RAM 30-30 1 1
RAM 30-30 2 1 2 1 2 3 1 1 1 2 1
RAM 30-30
RAM 30-30
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