STIHL KW 85 PowerSweep

This manual provides essential information for the safe and effective operation, maintenance, and repair of your STIHL KW 85 PowerSweep. It is crucial to read and understand this manual before operating the machine.

⚠ Warning! Improper use of this PowerSweep can cause serious injury. Always follow the safety precautions outlined in this manual.

Guide to Using this Manual

This manual uses pictograms and symbols to convey important information. Pay close attention to warnings and notes.

Safety Precautions and Working Techniques

Operating a PowerSweep requires careful attention to safety. Failure to follow precautions can lead to serious or fatal injury.

General Safety:

Operator's Physical Condition:

Vibration and Health Risks:

Reducing Vibration Exposure:

Pacemaker Warning:

Proper Clothing and Footwear:

The Power Sweep

Refer to the "Parts and Controls" chapter for illustrations and definitions of PowerSweep components.

Modifications:

The Use of the Power Sweep

Transporting the PowerSweep:

Preparation for Use:

Fueling:

Fueling Instructions:

Attaching Machine to Harness:

Working Conditions

Operate and start your PowerSweep only outdoors in a well-ventilated area.

Safety Zone:

Operation Area:

Starting Procedure:

Reversing the PowerSweep:

Operating Instructions

Starting:

Controls:

Starting Procedure:

Choke Lever and Fuel Pump:

Cranking the Engine:

After the Engine Runs:

To Shut Down the Engine:

Operation at Very Low Outside Temperatures:

If the Engine Does Not Start:

Fuel Tank Run Until Dry and Then Refueled:

Using the PowerSweep

During Break-in Period:

During Operation:

After Finishing Work:

General Use:

Sweeping Narrow Areas:

Sweeping Wide Areas:

Sweeping Corners:

Disconnecting Machine from Harness:

Cleaning the Air Filter

Dirty air filters reduce engine power, increase fuel consumption, and make starting more difficult.

If there is a noticeable loss of engine power:

Motor Management

Exhaust emissions are controlled by the design of the fundamental engine parameters and components, such as carburation, ignition, timing, and valve or port timing, without the addition of any major hardware.

Adjusting the Carburetor

The carburetor is set at the factory to provide an optimum fuel-air mixture under all operating conditions.

Adjusting with Idle Speed Screw (LD):

Adjusting with Idle Speed Screw LA:

Adjusting Idle Speed:

Adjusting Carburetor for High Altitudes and Sea Level:

Adjusting Idle Speed (LA):

Checking the Spark Plug

Wrong fuel mix (too much engine oil), a dirty air filter, and unfavorable running conditions can affect the spark plug, causing deposits on the insulator nose which may result in operational trouble.

If the engine is down on power, difficult to start, or runs poorly at idling speed, first check the spark plug.

Rectify problems which have caused fouling of spark plug:

⚠ Warning: To reduce the risk of fire and burn injury, use only spark plugs authorized by STIHL. Always press the spark plug boot (2) snugly onto the spark plug boot (1) of the proper size. (Note: If the boot has a detachable SAE adapter nut, it must be attached.) A loose connection between the spark plug boot and ignition wire connector can create arcing that could ignite combustible fumes and cause a fire.

Removing the Gearbox

Replacing the Rubber Sleeve

The rubber sleeve protects the drive tube from wear caused by contact with the sweeper belts. It is fitted on either the drive tube or the gearbox. A worn sleeve must be replaced as follows:

Replacing Sweeper Drum

Replacing the Starter Rope and Rewind Spring

Replacing a Broken Rewind Spring

Tensioning the Rewind Spring:

Starter Grip and Spring Tension

The starter grip must be firmly seated in the rope guide bush. If the grip droops to one side, add one more turn on the rope rotor to increase spring tension. When the starter rope is fully extended, it must be possible to rotate the rotor another half turn. If this is not the case, the spring is overtensioned and could break; take one turn of rope off the rotor.

Fitting the Starter Cover:

Spark Arresting Screen in Muffler:

Engine Running Behavior

If engine running behavior is unsatisfactory, even though the air filter is clean and the carburetor is properly adjusted, the cause may be in the muffler. Have the muffler checked for contamination (coking) by a STIHL dealer.

Storing the Machine

For periods of about 3 months or longer:

Maintenance Chart

The following maintenance intervals apply to normal operating conditions. If your daily working time is longer than normal or operating conditions are difficult (e.g., very dusty work area), shorten the specified intervals accordingly.

Maintenance ItemVisual Inspection (condition, leaks)CleanCheck operationReplaceReadjust idleReadjust electrode gapInspectRetightenHave replaced by STIHL dealerCheckLubricatebefore starting workafter finishing work or dailyafter each refueling stopweeklymonthlyif problemif damagedas required
Complete machineXXX
Control handleXXX
Air filterXXXX
Filter in fuel tankXXXX
Fuel tankXXXX
CarburetorXXXX
Spark plugXX
Cooling air intakesXX
Spark arresting screen in mufflerXX
Rubber buffersXX
All accessible screws and nuts (not adjusting screws)XXXX
Sweeper drum assembliesXXXX
Drive shaftXXXX
Sleeve (drive tube protector)XXXXX

Parts and Controls

Refer to the diagrams for identification of components.

Main Assembly:

Engine and Drive Assembly:

Definitions

  1. Loop handle: For control of machine.
  2. Spacer: Maintains minimum distance between left and right hands during operation.
  3. Clamp (carrying ring): The device to connect the power sweep to the harness.
  4. Slide control / Stop switch: Starting throttle lock, run and stop switch. Keeps the throttle partially open during starting. The stop switch switches the engine's ignition off and stops the running engine.
  5. Throttle trigger interlock: Must be depressed before the throttle trigger can be activated.
  6. Throttle trigger: Controls the speed of the engine.
  7. Spark plug boot: Connects the spark plug to the ignition wire.
  8. Air filter cover: Covers the air filter element.
  9. Machine support: For resting machine on the ground.
  10. Fuel tank: For fuel and oil mixture.
  11. Fuel filler cap: For closing the fuel tank.
  12. Starter grip: The grip of the pull starter, which is the device to start the engine.
  13. Fuel pump (primer bulb): Provides manual fuel feed for a cold start.
  14. Choke lever: Eases cold engine starting by enriching mixture.
  15. Carburetor adjusting screw: For tuning carburetor.
  16. Muffler (with spark arresting screen): Attenuates exhaust noises and diverts exhaust gases away from operator. The spark arresting screen is designed to reduce the risk of fire.
  17. Shaft: Device to connect the engine with the gearbox.
  18. Sleeve (shaft protector): Designed to protect the shaft against abrasion from the sweeper flaps.
  19. Sweeper drum assembly: Tool for sweeping and cleaning.
  20. Axle: Connects sweeper drum assembly with the drive shaft.
  21. Gearbox: To transform the engine speed down to lower RPM of the sweeper drums.

Specifications

Special Accessories

Maintenance and Repairs

The user of this unit should carry out only the maintenance operations described in this manual. Other repair work may be performed only by an authorized STIHL dealer.

Warranty claims following repairs can be accepted only if the repair has been performed by an authorized STIHL dealer using original STIHL replacement parts.

Original STIHL parts can be identified by the STIHL part number, the STIHL logo, and the STIHL parts symbol Ⓐ. The symbol may appear alone on small parts.

STIHL Incorporated Federal and California Emission Control Warranty Statement

Your Warranty Rights and Obligations:

Manufacturer's Warranty Coverage:

Owner's Warranty Responsibilities:

Coverage by STIHL Incorporated:

Warranty Period, Diagnosis, and Warranty Work

Warranty Period:

Diagnosis:

Warranty Work:

Where to make a claim for Warranty Service:

Maintenance Requirements:

Limitations:

Quality Certification

All STIHL products comply with the highest quality standards. An independent organization has certified that all products manufactured by STIHL meet the strict requirements of the ISO 9001 standard for quality management systems.

California Proposition 65 Warning

⚠ Warning! The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PDF preview unavailable. Download the PDF instead.

KW85 Manual Acrobat Distiller 4.0 for Windows

Related Documents

Preview STIHL KB-MM & KW-MM MultiTool Instruction Manual: Operation, Safety, and Maintenance
Comprehensive instruction manual for STIHL KB-MM bristle brush and KW-MM PowerSweep MultiTools. Covers safe operation, assembly, maintenance, and troubleshooting for your STIHL MultiSystem.
Preview STIHL KW PowerSweep Attachment Instruction Manual
Comprehensive instruction manual for the STIHL KW PowerSweep attachment, detailing safety precautions, operating procedures, maintenance, and specifications for effective and safe use.
Preview STIHL KM 85 & KM 85 R CombiSystem: Instruction Manual and Safety Guide
Discover essential operating instructions, safety precautions, and maintenance tips for the STIHL KM 85 and KM 85 R CombiSystem. Ensure safe and efficient use of your STIHL power tool.
Preview STIHL RMA 460 V Instruction Manual
Comprehensive guide for the STIHL RMA 460 V battery-powered lawn mower, covering safety, operation, assembly, maintenance, and troubleshooting.
Preview STIHL RM 248.3 / RM 253.3 Petrol Lawn Mower User Manual
Comprehensive user manual for STIHL RM 248.3 and RM 253.3 petrol lawn mowers, covering safety instructions, operating procedures, maintenance, troubleshooting, and technical specifications.
Preview STIHL KB-KM, KW-KM KombiTool Instruction Manual
Comprehensive instruction manual for STIHL KB-KM Bristle Brush and KW-KM Sweeper Drum Assembly KombiTools, detailing assembly, operation, maintenance, and safety precautions.
Preview STIHL KB-KM, KW-KM KombiTool Instruction Manual
This manual provides instructions for the STIHL KB-KM Bristle Brush and KW-KM PowerSweep KombiTools, detailing their assembly, operation, maintenance, and safety precautions. It is designed to be used in conjunction with the relevant KombiEngine instruction manual.
Preview STIHL RL 540 Scarifier Instruction Manual
This document provides comprehensive instructions for the safe and effective operation, maintenance, and storage of the STIHL RL 540 scarifier. It includes safety precautions, assembly, usage guidelines, troubleshooting, and technical specifications.