EPEVER ViewStar AU Series Solar Charge Controller
Thank you for selecting the ViewStar AU series solar charge controller. Please read this manual carefully before using the product.
1. Overview
Thank you for selecting the ViewStar AU series common positive solar charge controller. The VS-AU controller is a PWM charge controller with a built-in LCD display that adopts the most advanced digital technique. The multiple load control modes enable it to be widely used on solar home systems, traffic signals, solar street lights, solar garden lamps, etc. The features are listed below:
- Adopt high-quality components of ST, IR, and Infineon, ensuring product using lifespan.
- Terminals have UL and VDE certification, making the product safer and more reliable.
- Controller can work continuously at full load within the environment temperature range from -25 to 55 °C.
- 3-Stage intelligent PWM charging: Bulk, Boost/Equalize, Float.
- Support 3 charging options: Sealed, Gel, and Flooded.
- LCD display design, dynamically displaying device's operating data and working condition.
- Double USB design, providing power supply to charge electronic equipment.
- With humanized button settings, operation will be more comfortable and convenient.
- Multiple load control modes.
- Energy statistics function.
- Battery temperature compensation function.
- Extensive Electronic protection.
Important Notes:
- The battery fuse should be installed as close to the battery as possible. The suggested distance is within 150mm.
- The VS AU series is a positive ground controller. Any positive connection of solar, load, or battery can be earth grounded as required.
- NOTE: Please connect the inverter or other load that has a large start current to the battery rather than to the controller, if the inverter or other load is necessary.
2. Product Features
The controller features the following ports:
- 1. MENU Button: For browsing interfaces and setting parameters.
- 2. SET Button: For setting parameters, load ON/OFF, and clearing errors.
- 3. RTS Port: For connecting the Remote Temperature Sensor.
- 4. PV Terminals: For connecting the solar panel array.
- 5. Battery Terminals: For connecting the battery.
- 6. Load Terminals: For connecting the load.
- 7. SET Button: Used for setting parameters.
- 8. USB Output Ports: Provide 5VDC/2.4A power supply with short-circuit protection.
Optional Accessory:
Name: Remote Temperature Sensor
Model: RTS300R47K3.81A
Acquisition of battery temperature for undertaking temperature compensation of control parameters. The standard length of the cable is 3m (length can be customized). The RTS300R47K3.81A connects to port ③ on the controller.
NOTE: Unplug the RTS; the temperature of the battery will be set to a fixed value of 25°C.
3. Wiring
Connect components to the charge controller in the sequence shown in the diagram, paying close attention to the '+' and '-'. Do not insert the fuse or turn on the breaker during installation. When disconnecting the system, the order will be reversed.
Connection Diagram:
- PV Array: Connect to the PV terminals.
- Breaker: Install a breaker between the PV and the controller.
- Battery: Connect to the Battery terminals. Ensure the battery is connected first to allow the controller to recognize the system voltage.
- Fuse: Install a fuse between the battery and the controller.
- Load: Connect to the Load terminals.
NOTE: After powering on the controller, check the LCD. If it is not on, refer to chapter 6. Always connect the battery first.
4. Operation
4.1 Button Function
Button | Function |
---|---|
MENU button | Browse interface Setting parameter |
SET button | Load ON/OFF Clear error Enter into Set Mode Save data |
4.2 LCD Display
The LCD display dynamically shows the device's operating data and working condition. It includes:
- PV SOC (State of Charge)
- BATT. TYPE (Battery Type)
- LOAD TYPE (Load Type)
- PV Voltage, Current, Power
- Battery capacity, In Charging
- Battery voltage, current, temperature
- Battery type
- Load ON/OFF
- Load Voltage, Current, Load mode
Status Description:
Item | Icon | Status | Description |
---|---|---|---|
PV array | ☀️ | Day | PV array voltage, current, power |
PV array | ? | Night | No charging |
PV array | ⚡ | Charging | PV array voltage, current, power |
Battery | ? | In Charging | Battery capacity, in charging |
Battery | ? | Charging | Battery voltage, current, temperature |
Battery | ⚙️ | Battery type | Battery type |
Load | ? | Load ON | Load ON |
Load | ⚫ | Load OFF | Load OFF |
LOAD | ? | Load mode | Load voltage, current, load mode |
Browse interface:
When no operation, the interface will automatically cycle. The following two interfaces will not be displayed:
- LOAD TYPE (106)
- LOAD TYPE (206)
Additional Operations:
- Accumulative power zero clearing: Under PV power interface, press and hold the SET button for 5s until the value blinks, then press the SET button again to clear the value.
- Setting temperature unit: Under battery temperature interface, press and hold the SET button for 5s to switch between Celsius (°C) and Fahrenheit (°F).
4.3 Load mode setting
Operating Steps:
Under the load mode setting interface, press and hold the SET button for 5s until the number begins flashing. Then press the MENU button to set the parameter, and press the SET button to confirm.
Timer 1 | Timer 2 | Light ON/OFF |
---|---|---|
10 | 20 | Load will be on for 1 hour since sunset. |
11 | 21 | Load will be on for 2 hours since sunset. |
12 | 22 | Load will be on for 3~13 hours since sunset. |
13 | 23 | Load will be on for 14 hours since sunset. |
14 | 24 | Load will be on for 15 hours since sunset. |
15 | 25 | Test mode |
16 | Disabled | Manual mode (Default load ON) |
17 | Disabled | Disabled |
NOTE: Please set Light ON/OFF, Test mode, and Manual mode via Timer1. Timer2 will be disabled and display "2 n".
4.4 Battery Type
Operating Steps:
Under the Battery Voltage interface, press and hold the SET button for 5s to enter the Battery type setting interface. After choosing the battery type by pressing the MENU button, wait for 5s or press the SET button again to modify successfully.
Battery Type Selection:
- Sealed (Default)
- Gel
- Flooded
NOTE: Please refer to the battery voltage parameters table for the different battery types.
5. Protections
Protection | Conditions | Status |
---|---|---|
PV Reverse Polarity | When the battery is correctly connected, the PV can be reversed. | Controller is not damaged. |
Battery Reverse Polarity | When the PV is not connected, the battery can be reversed. | Controller is not damaged. |
Battery Over Voltage | The battery voltage reaches to the OVD (Over Voltage Disconnect) | Stop charging |
Battery Over Discharge | The battery voltage reaches to the LVD (Low Voltage Disconnect) | Stop discharging |
Battery Overheating | Temperature sensor is higher than 65 °C | Output is OFF |
Battery Overheating | Temperature sensor is less than 55°C | Output is ON |
Load Overload | Load current ≥ 2.5 times rated current | Output is OFF |
Load Short Circuit | One short circuit: output OFF 5s; Two short circuits: output OFF 10s; Three short circuits: output OFF 15s; Four short circuits: output OFF 20s; Five short circuits: output OFF 25s; Six short circuits: output OFF |
Output is OFF |
Load Overload | Load current reaches 1.02-1.05 times nominal value (50s), 1.05-1.25 times (30s), 1.25-1.35 times (10s), 1.35-1.5 times (2s) | Output is OFF |
Damaged RTS | The RTS is short-circuited or damaged. | Output is OFF |
6. Troubleshooting
Faults | Possible reasons | Troubleshooting |
---|---|---|
The LCD is off during daytime when sunshine falls on PV modules properly | PV array disconnection 1) Battery voltage is lower than 9V 2) PV voltage is less than battery voltage |
Confirm that PV wire connections are correct and tight. 1) Please check the voltage of the battery. At least 9V voltage is required to activate the controller. 2) Check the PV input voltage, which should be higher than the battery's. |
Wire connection is correct, LCD not display | Interface blink | Check if the battery voltage is higher than the OVD point (over voltage disconnect voltage), and disconnect the PV. When the battery voltage is restored to or above the LVR point (low voltage reconnect voltage), the load will recover. |
Interface blink | Battery over voltage | Check if the battery voltage is higher than the OVD point (over voltage disconnect voltage), and disconnect the PV. When the battery voltage is restored to or above the LVR point (low voltage reconnect voltage), the load will recover. |
Interface blink | Battery over discharged | When the battery voltage is restored to or above the LVR point (low voltage reconnect voltage), the load will recover. |
Interface blink | Battery Overheating | The controller will automatically turn the system off. But while the temperature declines to be below 50 °C, the controller will resume. |
Interface blink | Overload or Short circuit | Please reduce the number of electric equipment or check the loads connection carefully. |
7. Technical Specifications
Item | VS1024AU | VS2024AU | VS3024AU | VS4524AU | VS6024AU | VS3048AU | VS4548AU | VS6048AU |
---|---|---|---|---|---|---|---|---|
Nominal system voltage | 12/24VDC Auto | 12/24/36/48VDC Auto | ||||||
Battery input voltage range | 9V~32V | 9V~64V | ||||||
Rated charge/discharge current | 10A@55°C | 20A@55°C | 30A@55°C | 45A@55°C | 60A@55°C | 30A@55°C | 45A@55°C | 60A@55°C |
Max. PV open circuit voltage | 100V | 150V | 150V | 150V | 150V | 150V | 150V | 150V |
Battery type | Sealed(Default) / Gel / Flooded | |||||||
Equalize Charging Voltage | Sealed:14.6V / Gel: No / Flooded:14.8V | Sealed:14.4V / Gel:14.2V / Flooded:14.6V | ||||||
Boost Charging Voltage | Sealed:14.4V / Gel:14.2V / Flooded:14.6V | Sealed/Gel/Flooded:13.8V | ||||||
Float Charging Voltage | Sealed/Gel/Flooded:13.8V | |||||||
Low Voltage Reconnect Voltage | Sealed/Gel/Flooded:12.6V | |||||||
Low Voltage Disconnect Voltage | Sealed/Gel/Flooded:11.1V | |||||||
Self-consumption | ≤9.2mA/12V; ≤11.7mA/24V; ≤14.5mA/36V; ≤17mA/48V | ≤9.2mA/12V; ≤11.7mA/24V; ≤14.5mA/36V; ≤17mA/48V | ||||||
Temperature compensation coefficient | -3mV/°C/2V (25℃) | |||||||
Charge circuit voltage drop | ≤0.29V | |||||||
Discharge circuit voltage drop | ≤0.16V | |||||||
LCD temperature range | -20℃~+70℃ | |||||||
Working environment temperature | -25℃~+55℃ (Product can work continuously at full load) | |||||||
Relative humidity | ≤95%, N.C. | |||||||
Enclosure | IP30 | |||||||
Grounding | Common Positive | |||||||
USB output | 5VDC/2.4A (Total) | |||||||
Overall dimension | 142x85x41.5mm | 160x94.9x49.3mm | 181x100.9x59.8mm | 194x118.4x63.8mm | 214x128.7x72.2mm | 181x100.9x59.8mm | 194x118.4x63.8mm | 214x128.7x72.2mm |
Mounting dimension | 130x60mm | 148x70mm | 172x80mm | 185x90mm | 205x100mm | 172x80mm | 185x90mm | 205x100mm |
Mounting hole size | Φ4.5mm | Φ4.5mm | Φ5mm | Φ5mm | Φ5mm | Φ5mm | Φ5mm | Φ5mm |
Terminals | 4mm²/12AWG | 10mm²/8AWG | 16mm²/6AWG | 16mm²/6AWG | 16mm²/6AWG | 16mm²/6AWG | 16mm²/6AWG | 25mm²/4AWG |
Net weight | 0.22kg | 0.35kg | 0.55kg | 0.58kg | 0.76kg | 0.55kg | 0.58kg | 1.02kg |
Note: The above parameters are in a 12V system at 25°C, twice in a 24V system, triple in a 36V system, and quadruple in a 48V system.
Any changes without prior notice! Version number: V1.2
8. Disclaimer
This warranty does not apply under the following conditions:
- Damage from improper use or use in an unsuitable environment.
- PV or load current, voltage, or power exceeding the rated value of the controller.
- The controller's working temperature exceeds the limit working environment temperature.
- User disassembly or attempted repair of the controller without permission.
- The controller is damaged due to natural elements such as lightning.
- The controller is damaged during transportation and shipment.