Commercial & Industrial HVAC | AAONAAON Controls Tech Support | AAON
User Guide for AAON models including: ASM01626, ASM02426, ASM02427, ASM02224, ASM02188, ASM01626 Mini Link PD 5, ASM01626, Mini Link PD 5, Link PD 5, PD 5
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DocumentDocumentCompatible with VCCX-454 Series Compatible with VCCX/VCCX-IP Series MiniLink PD 5 Technical Guide LOCAL T SH R LOCAL LOOP WIRE TERMINALS NETWORK R SH T NETWORK LOOP WIRE TERMINALS OFF www.aaon.com MINILINK PD 5 AAON P/N: ASM01626 ADDRESS DIP SWITCH 1 2 4 8 16 32 NET LOOP ON FOR HI SPD 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE BOARD WILL BE DAMAGED LABEL P/N: G124890 GND +24 VAC REVISION AND DATE Rev. C, October 2, 2020 Rev. D, June 21, 2024 PT-LINK II BACNET5 TECHNICAL GUIDE CHANGE updated wiring, updated board, updated compatibility notes, updated format PRODUCT NAME PARTS REFERENCE PART DESCRIPTION MiniLink PD 5 ASM01626 AAON Unit Controllers Varies Pressure Dependent VAV/Zone BACnet® Controller ® Pressure Independent VAV/Zone BACnet Controller ASM02426 ASM02427 Power/Comm Board ASM02224 VAV/Zone Power/Comm Modular Adapter ASM02188 For Previous Generation VAV/Zone Controllers w/ Power/Comm Connections Contact Factory PART NUMBER www.aaon.com This manual is available for download from www.aaon.com AAON, Inc. 2425 South Yukon Ave. Tulsa, OK 74107-2728 Factory Technical Support Phone: 918-382-6450 Controls Support Phone: 866-918-1100 All rights reserved. © March 2022 AAON, Inc. It is the intent of AAON to provide accurate and current product information. However, in the interest of product improvement, AAON reserves the right to change pricing, specifications, and/or design of its product without notice, obligation, or liability. AAON P/N: G042660, Rev. D AAON, Inc. assumes no responsibility for errors or omissions. This document is subject to change without notice. Windows® 10 is a registered trademark of Microsoft Corporation. BACnet® is a registered trademark of ASHRAE, Inc., Atlanta, GA. MiniLink PD 5 Technical Guide 2 TABLE OF CONTENTS GENERAL INFORMATION................................................................................................................................ 6 Overview and Features........................................................................................................................................... 6 OVERVIEW ......................................................................................................................................................... 7 Dimensions and Mounting ...................................................................................................................................... 7 CONFIGURATION.............................................................................................................................................. 8 Address Dipswitch Setting ...................................................................................................................................... 8 Network and Local Loop Baud Rate Settings ......................................................................................................... 9 APPENDIX A: TERMINAL WIRING................................................................................................................ 10 Terminal Wiring ..................................................................................................................................................... 10 Networked Single RS-485 Loop Wiring (VCCX2 and VCCX-IP Series Controllers) ..............................................11 Networked Multiple RS-485 Loop Wiring .............................................................................................................. 12 APPENDIX B - MODULAR WIRING............................................................................................................... 13 Power/Comm Board Wiring .................................................................................................................................. 13 Modular Wiring - Legacy MiniLink PD 5................................................................................................................ 14 Networked Multiple RS-485 Loop Modular System Wiring ................................................................................... 15 APPENDIX C - CONVERSION WIRING......................................................................................................... 16 Modular to Terminal Wiring Conversion ................................................................................................................ 16 MiniLink PD 5 Technical Guide 3 TABLE OF FIGURES FIGURES Figure 1: MiniLink PD 5 Dimensions .........................................................................................................................7 Figure 2: Address Dipswitch Setting .........................................................................................................................8 Figure 3: Network and Local Loop Baud Rate Settings ............................................................................................9 Figure 4: Terminal Wiring (Legacy MiniLink shown)................................................................................................10 Figure 5: Network Single RS-485 Loop Wiring (VCCX2 and VCCX-IP series controllers) .....................................11 Figure 6: Network Multiple RS-485 Loop Wiring .....................................................................................................12 Figure 7: Power Comm Board Wiring .....................................................................................................................13 Figure 8: Modular Wiring - Legacy MiniLink PD 5 ...................................................................................................14 Figure 9: RS-485 Networked Multiple Loop Modular System Wiring (Legacy MiniLink Module) ............................15 Figure 10: RS-485 Networked Multiple Loop Modular System Wiring (Legacy MiniLink Module) ............................16 MiniLink PD 5 Technical Guide 4 GENERAL INFORMATION Overview and Features Overview Features The MiniLink PD 5 is an RS-485 communications device that is used to integrate multiple local RS-485 communication loops into an RS-485 network communications system. See Figure 1, page 5 for dimensions. The MiniLink PD 5 utilizes token passing communication architecture. The MiniLink PD 5 is designed to serve as the local communications loop master. This means that it is responsible for sending the token to all the controllers on the local communications loop. NOTE: Boards produced after 2024 will no longer have modular connections. Use either the terminal wiring diagram or the modular to terminal conversion wiring diagram for connecting these newer boards. The MiniLink PD 5 is required on the Orion Control system to separate local loops. Up to 60 MiniLink loops can be on a system. Network communications are RS-485 type operating at 19,200 or 115,200 baud. Local communications are also RS-485 type and operate at 9600 or 57,600 baud. See Figure 2, page 6. The MiniLink PD 5 is factory default set to low speed. The baud rate is set with dipswitches 7 & 8. See Figure 3, page 7. Local loop terminals of the MiniLink PD 5 are designed to connect to controllers that are daisy-chained together on its RS-485 local communications loop. Network RS-485 loop terminals on the MiniLink PD 5 are used to daisy-chain multiple MiniLinks back to a CommLink 5 to form a network communications loop. This provides for a fully networked RS-485 communications system. The MiniLink PD 5 is required for VAV systems to allow information to be shared between the HVAC Unit Controller and the VAV/ Zone BACnet® Controllers (VAVZB). It is also required for zoning systems to facilitate voting of the zones to determine the HVAC units heating and cooling mode of operation. It also provides tenantlogging capabilities. MiniLink PD 5 Technical Guide 5 OVERVIEW Dimensions and Mounting Environmental Requirements Mounting The MiniLink PD 5 needs to be installed in an environment that can maintain a temperature range between -30°F and 150°F and a humidity range between 0% and 95% RH (non-condensing). The MiniLink PD 5 is housed in a plastic enclosure. It is designed to be mounted by using the 3 mounting holes in the enclosure base. It is important to mount the device in a location that is free from extreme high or low temperatures, moisture, dust, and dirt. Be careful not to damage the electronic components when mounting the MiniLink PD 5. The printed circuit board plastic cover has a UL94V0 flame rating. 5.96 2.07 2.73 0.29 R44 1002 LOCAL COMM T SH R TB1 U10 J6 LOOP DRV 5.05 1002 R27 .1uF C37 R26 U8 1002 PD DRV 1002 R25 1002 R24 R23 1002 C30 .1uF C22 PDSTAT2 C23 PDSTAT1 C24 PD COMM 1002 R4 1002 R1 1002 R3 YS102398 REV 3 PIC32 MLPD MADE IN USA PD R22 J3 1002 Figure 1: MiniLink PD 5 Dimensions 4.1 J1 ML R2 1002 R43 1002 COMM NETWORK R SH T .1uF C40 1002 R31 TB2 SERIAL # U12 NET DRV D4 5.6 J7 J8 1002 1002 ADDRESS 1002 SW2 1002 1 OFF 1002 2 1002 4 1002 R20 8 1002 R21 16 1002 R46 32 NET LOOP C33 .1uF ON FOR HI SPD POWER 0.66 Note: All Dimensions are in inches. MiniLink PD 5 Technical Guide 6 CONFIGURATION Address Dipswitch Setting Note: The power to the Minilink must be removed and reconnected after changing the address switch settings in order for any changes to take effect. OFF ADDRESS SW2 1 2 4 8 16 32 NET LOOP ON FOR HI SPD Address 1 ADD 1 2 4 8 16 32 NET LOOP ADD Address 13 ADD 1 2 4 8 16 32 NET LOOP ADD Controller Address Switch Address Switch Shown Is Set For Address 1 Address Switch Shown Is Set For Address 13 The Address For Each MLPD5 Must Be Unique To The Other MLPD5s On The Network Loop And Be Between 1 and 60. Figure 2: Address Dipswitch Setting MiniLink PD 5 Technical Guide 7 CONFIGURATION Network and Local Loop Baud Rate Settings Note: The MiniLink PD 5 is factory set to low speed. Note: The power to the MiniLink must be removed and reconnected in order for a Baud Rate change to take effect. BAUD 115,200 NETWORK LOOP SWITCH 7 ON SPEED HIGH* 19,200 BAUD 57,600 9600 OFF LOCAL LOOP SWITCH 8 ON OFF LOW** SPEED HIGH*** LOW**** ADDRESS SW2 1 2 4 8 16 32 NET LOOP ON FOR HI SPD * The Network Loop (Switch 7) must be set to High Speed if it is connected to a loop that includes a CommLink 5 set to High Speed. **The Network Loop (Switch 7) must be set to Low Speed if it is being used on a system that includes a CommLink 5 set to Low Speed. *** The Local Loop (Switch 8) must be set to High Speed if it is connected to a loop that ONLY includes VCB-X or VCC-X Controllers and/or any current or future generation controllers set to high speed ****The Local Loop (Switch 8) must be set to Low Speed if it is being used on a system that includes the VCM-X Controller, older generation Orion Controllers, or any current controllers set to low speed. OFF OFF OFF ADDRESS SW2 1 2 4 8 16 32 NET LOOP ON FOR HI SPD NET & LOOP Set To Low Speed ADDRESS SW2 1 2 4 8 16 32 NET LOOP ON FOR HI SPD NET & LOOP Set To High Speed Controller Address Switch Address Switches Show NET & LOOP Set To OFF for Low Speed Controller Address Switch Address Switches Show NET & LOOP Set To ON for High Speed Figure 3: Network and Local Loop Baud Rate Settings MiniLink PD 5 Technical Guide 8 APPENDIX A: TERMINAL WIRING Terminal Wiring Note: For MiniLink modules produced on or after 2024, this is the only method for wiring local or network loops. Caution: Disconnect all communication loop wiring from the MiniLink before removing power from the controller. Reconnect power and then reconnect the communication wiring loop. Connect local loop terminals to T, SH, and R local loop terminals on first controller on local loop. Be sure to wire T to T, SH to SH, and R to R. T SH R R44 1002 LOCAL COMM T SH R TB1 U10 J6 LOOP DRV Modular wiring is only available on MiniLink modules produced before 2024. 1002 R27 .1uF C37 R26 U8 1002 PD DRV 1002 R25 1002 R24 R23 1002 C30 .1uF C22 PDSTAT2 C23 PDSTAT1 C24 PD COMM 1002 R4 1002 R1 1002 R3 YS102398 REV 3 PIC32 MLPD MADE IN USA PD Note: This network wiring is not required on single loop systems without a CommLink. When a CommLink is used on single loop systems, connect network loop wire terminals to the CommLink. All communication wiring must be plenum-rated, minimum 18-gauge, 2-conductor, twisted pair with shield wire. Belden #82760 or equuivalent communications wire may also be used for network or local loop wiring. J1 ML R2 1002 R43 1002 COMM NETWORK R SH T .1uF C40 1002 R31 TB2 R SH T SERIAL # U12 NET DRV D4 J7 J8 1002 1002 ADDRESS 1002 SW2 1002 1 OFF 1002 2 1002 4 1002 R20 8 1002 R21 16 1002 R46 32 NET LOOP C33 .1uF ON FOR HI SPD POWER R22 J3 1002 GND 18-30 VAC 24 VAC Transformer Size For 6 VA Max. Load Figure 4: Terminal Wiring (Legacy MiniLink shown) MiniLink PD 5 Technical Guide 9 APPENDIX A: TERMINAL WIRING Networked Single RS-485 Loop Wiring (VCCX2 and VCCX-IP Series Controllers) LT1785 Figure 5: Network Single RS-485 Loop Wiring (VCCX2 and VCCX-IP series controllers) MiniLink PD 5 Technical Guide Typical Single Loop Networked System With MiniLink Polling Device & VAV/Zone BACnet® (VAVZB) Controllers Note: Either a Modular System Manager SD, Moduluar Service Tool SD, or computer with Prism 2 software installed can be used to program and configure the Orion system. RS-485 LOOP R GT T SHLD R Typical terminal blocks. All wiring to be T to T, SHLD (G) to SHLD (G) & R to R. HVAC Unit Controller (VCCX-IP shown) Local Local MiniLink PD 5 LOCAL T SH R LOCAL LOOP WIRE TERMINALS NETWORK R SH T NETWORK LOOP WIRE TERMINALS OFF www.aaon.com MINILINK PD 5 AAON P/N: ASM01626 ADDRESS DIP SWITCH 1 2 4 8 16 32 NET LOOP ON FOR HI SPD 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE BOARD WILL BE DAMAGED LABEL P/N: G124890 GND +24 VAC Line Voltage 18-30 VAC (6 VA) System Manager TS-L Note: The SMTS-L is an end-user interface only. It cannot be used to configure the controllers. BLACK (R) BARE (S) WHITE (T) RED (18-30 VAC) BROWN (GND) TERM For stand-alone applications both jumpers must be ON. C13 C11 C10 C9 1002 1002 R10 R12 R22 1002 R24 1002 R27 1002 1002 R29 .1uF .1uF C26 C25 .1uF R20 C23 1002 X3 66.000Mhz C14 .1uF C1 .1uF C20 .1uF C19 .1uF R36 1002 C6 C8 .1uF .1uF C18 .1uF C16 C17 .1uF 1002 1002 .1uF R14 1002 RTC 1002 CAL 1002 R17 R26 C45 X2 J3 8.00Mhz R40 .1uF .1uF R42 C5 C4 R46 R43 C50 L5 C51 .1uF D12 R47 1002 TERM 1002 1002 1002 1002 R48 R7 1002 1002 R9 J1 RS T 1002 R1 C12 C15 .1uF .1uF C7 .1uF + C24 R44 R49 1002 C39 1002 1002 330uF 50V 330uF R37 R45 .1uF .1uF .1uF .1uF R25 C31 R19 R28 R33 C32 R30 1002 V1 C28 C27 U10 R6 1002 R5 1002 R2 1002 1002 .1uF .1uF 1002 1002 1002 WattMaster Controls, Inc WQVGA Graphical Interface YS102178 R4 MADE IN USA SW1 R13 1002 R8 1002 OFF OPT1 OPT2 OPT3 OPT4 D11 SERIAL # 5V 3.3V 2.5V C34 C40 .1uF .1uF D1 .1uF R15 C29 1002 .1uF U11 Q2 .1uF 1002 R18 C30 1002 .1uF U9 R11 LTC3824 D2 R31 R32 1002 1002 C36 R35 1002 U13 1002 L1 .1uF L4 C3 C2 C35 1002 .1uF .1uF C41 1002 R34 1002 R16 R41 GND R T 5V R21 1002 1002 R23 1002 R39 System Manager TS-L (Back View) RS T + Connect to T, SH, R terminals on HVAC Unit Controller 18-30 VAC (6 VA) Line Voltage 4GB Modular System Manager SD (Back View) Modular System Manager SD LT1785 ALARM MENU UP ENTER RS-485 COMM LOOP WIRE "R" TO "R", "T" TO "T", "SHLD" TO "SHLD" VCCX-IP CONTROLLER DOWN www.aaon.com AAON P/N: ASM07424 BINARY INPUTS BI1 = PROOF OF AIRFLOW BI2 = DIRTY FILTER BI3 = HOOD ON/OFF BI4 = REMOTE OCCUPIED BI5 = REMOTE COOLING BI6 = REMOTE HEATING BI7 = REMOTE DEHUMID BI8 = EMERG SHUTDOWN ANALOG INPUTS AI1 = SPACE TEMPERATURE AI2 = SPACE SLIDE OFFSET AI3 = SUPPLY AIR TEMPERATURE AI4 = RETURN AIR TEMPERATURE AI5 = BUILDING PRESSURE AI6 = SUPPLY AIR TEMP RESET AI7 = OUTDOOR AIR TEMPERATURE AI8 = NOT CONNECTED USE DUCT STATIC CONNECTOR RELAY CONTACT RATING IS 1 AMP MAX @ 24 VAC MAIN FAN RELAY 2 RELAY 3 RELAY 4 RELAY 5 RELAY 6 RELAY 7 RELAY 8 RELAY COMMON DUCT STATIC 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED BACNET + = R BACNET SHIELD = SH BACNET = T MAIN SUPPLY FAN VFD = AO1 ECONOMIZER / WSE = AO2 MOD HEATING = AO3 EXHAUST / RETURN = AO4 FAN VFD USB FLASH ONLY GND +24 VAC LABEL P/N G122040 DUAL E-BUS 10/100 ETHERNET 18-30 VAC (15 VA) Line Voltage Modular Service Tool SD VAV/Zone BACnet® (VAVZB) Controller Package Line Voltage 18-30 VAC (10 VA) VAV/Zone BACnet® (VAVZB) Controller Package Line Voltage 18-30 VAC (10 VA) VAV/Zone BACnet® (VAVZB) Controller Package Line Voltage 18-30 VAC (10 VA) Note: Multiple VAV/Zone BACnet® Controllers can be connected to a single transformer if desired. However, polarity must be observed or damage to the Controller(s) will result. Please refer to the VAV/Zone BACnet® Controller Package Technical Guide for transformer sizing. Connect to next VAV/Zone BACnet® Controller on local loop 10 RS-485 LOOP APPENDIX A - TERMINAL WIRING Networked Multiple RS-485 Loop Wiring LT1785 Figure 6: Network Multiple RS-485 Loop Wiring MiniLink PD 5 Technical Guide Typical Multiple Loop Networked System With MiniLink Polling Device & VAV/Zone BACnet® (VAVZB) Controllers CommLink 6 Front View CommLink 6 LOOP TX USB RX USB USB STAT ETH STAT ETH TX RX ETH LINK ETH COMM USB NETWORK SOFTWARE Back View MULTIPLE SINGLE HIGH LOW R (+) SHLD T (-) GND 24VAC 10/100 ETHERNET LNK ACT COMPUTER USB 2D BARCODE LOOP BAUD SERIAL # 485 LOOP POWER Note: CommLink Must Be Set For Multiple Loop Operation Note: Either a Modular System Manager SD, Moduluar Service Tool SD, or computer with Prism 2 software installed can be used to program and configure the Orion system. 110VAC to 24VAC Power Pack R GT T SHLD R Typical terminal blocks. All wiring to be T to T, SHLD (G) to SHLD (G) & R to R. HVAC Unit Controller (VCCX-IP shown) TERM For stand-alone applications both jumpers must be ON. C13 C11 C10 C9 System Manager TS-L Note: The SMTS-L is an end-user interface only. It cannot be used to configure the controllers. 1002 1002 R10 R12 R22 1002 R24 1002 R27 1002 1002 R29 .1uF .1uF C26 C25 .1uF R20 C23 1002 X3 66.000Mhz C14 .1uF C1 .1uF C20 .1uF C19 .1uF R36 1002 C6 C8 .1uF .1uF C18 .1uF C16 C17 .1uF 1002 1002 .1uF R14 1002 RTC 1002 CAL 1002 R17 R26 C45 X2 J3 8.00Mhz R40 .1uF .1uF R42 C5 C4 R46 R43 C50 L5 C51 .1uF D12 R47 1002 TERM 1002 1002 1002 1002 R48 R7 1002 1002 R9 J1 RS T 1002 R1 C12 C15 .1uF .1uF C7 .1uF + C24 R44 R49 1002 C39 1002 1002 330uF 50V 330uF R37 R45 .1uF .1uF .1uF .1uF R25 C31 R19 R28 R33 C32 R30 1002 V1 C28 C27 U10 R6 1002 R5 1002 R2 1002 1002 .1uF .1uF 1002 1002 1002 WattMaster Controls, Inc WQVGA Graphical Interface YS102178 R4 MADE IN USA SW1 R13 1002 R8 1002 OFF OPT1 OPT2 OPT3 OPT4 D11 SERIAL # 5V 3.3V 2.5V C34 C40 .1uF .1uF D1 .1uF R15 C29 1002 .1uF U11 Q2 .1uF 1002 R18 C30 1002 .1uF U9 R11 LTC3824 D2 R31 R32 1002 1002 C36 R35 1002 U13 1002 L1 .1uF L4 C3 C2 C35 1002 .1uF .1uF C41 1002 R34 1002 R16 R41 GND R T 5V R21 1002 1002 R23 1002 R39 System Manager TS-L (Back View) RS T + BLACK (R) BARE (S) WHITE (T) RED (18-30 VAC) BROWN (GND) Connect to T, SH, R terminals on HVAC Unit Controller 18-30 VAC (6 VA) Line Voltage 4GB Modular System Manager SD (Back View) LT1785 ALARM MENU UP ENTER RS-485 COMM LOOP WIRE "R" TO "R", "T" TO "T", "SHLD" TO "SHLD" VCCX-IP CONTROLLER DOWN www.aaon.com AAON P/N: ASM07424 BINARY INPUTS BI1 = PROOF OF AIRFLOW BI2 = DIRTY FILTER BI3 = HOOD ON/OFF BI4 = REMOTE OCCUPIED BI5 = REMOTE COOLING BI6 = REMOTE HEATING BI7 = REMOTE DEHUMID BI8 = EMERG SHUTDOWN ANALOG INPUTS AI1 = SPACE TEMPERATURE AI2 = SPACE SLIDE OFFSET AI3 = SUPPLY AIR TEMPERATURE AI4 = RETURN AIR TEMPERATURE AI5 = BUILDING PRESSURE AI6 = SUPPLY AIR TEMP RESET AI7 = OUTDOOR AIR TEMPERATURE AI8 = NOT CONNECTED USE DUCT STATIC CONNECTOR RELAY CONTACT RATING IS 1 AMP MAX @ 24 VAC MAIN FAN RELAY 2 RELAY 3 RELAY 4 RELAY 5 RELAY 6 RELAY 7 RELAY 8 RELAY COMMON DUCT STATIC 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED BACNET + = R BACNET SHIELD = SH BACNET = T MAIN SUPPLY FAN VFD = AO1 ECONOMIZER / WSE = AO2 MOD HEATING = AO3 EXHAUST / RETURN = AO4 FAN VFD USB FLASH ONLY GND +24 VAC LABEL P/N G122040 DUAL E-BUS 10/100 ETHERNET 18-30 VAC (15 VA) Line Voltage Modular Service Tool SD Connect to Loop 2 HVAC Unit Controller and VAV/Zone BACnet® Controllers Modular System Manager SD OFF OFF MiniLink PD 5 Loop 1 Local Local LOCAL T SH R LOCAL LOOP WIRE TERMINALS NETWORK R SH T NETWORK LOOP WIRE TERMINALS www.aaon.com MINILINK PD 5 AAON P/N: ASM01626 ADDRESS DIP SWITCH 1 2 4 8 16 32 NET LOOP ON FOR HI SPD 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE BOARD WILL BE DAMAGED Network Network LABEL P/N: G124890 GND +24 VAC Line Voltage 18-30 VAC (6 VA) MiniLink PD 5 Loop 2 VAV/Zone BACnet® (VAVZB) Controller Package Line Voltage 18-30 VAC (10 VA) Local Local LABEL P/N: G124890 GND +24 VAC LOCAL T SH R LOCAL LOOP WIRE TERMINALS NETWORK R SH T NETWORK LOOP WIRE TERMINALS www.aaon.com MINILINK PD 5 AAON P/N: ASM01626 ADDRESS DIP SWITCH 1 2 4 8 16 32 NET LOOP ON FOR HI SPD 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE BOARD WILL BE DAMAGED Network Network Connect to MiniLink PD 5 Loop 3 VAV/Zone BACnet® (VAVZB) Controller Package VAV/Zone BACnet® (VAVZB) Controller Package Line Voltage 18-30 VAC (10 VA) Line Voltage 18-30 VAC (10 VA) Note: Multiple VAV/Zone BACnet® Controllers can be connected to a single transformer if desired. However, polarity must be observed or damage to the Controller(s) will result. Please refer to the VAV/Zone BACnet® Controller Package Technical Guide for transformer sizing. Connect to next VAV/Zone BACnet® Controller on local loop Line Voltage 18-30 VAC (6 VA) 11 APPENDIX B - MODULAR WIRING Power/Comm Board Wiring NOTE: The MiniLink PD 5 will connect to a Power/Comm Board Only If Power/Comm Cables are Used to Daisy-Chain Between VAV/Zone Controllers. WARNING! DO NOT GROUND THE 24V TRANSFORMER THAT IS TO BE USED WITH THE POWER/COMM BOARDS. GROUNDING OF THE TRANSFORMER WILL DAMAGE THE POWER/COMM BOARD AND ALL BOARDS CONNECTED TO IT. A SEPARATE TRANSFORMER MUST BE USED FOR EACH POWER/COMM BOARD. NO EXCEPTIONS. DO NOT CONNECT ANY OTHER DEVICES TO THE TRANSFORMER USED FOR THE POWER/COMM BOARD! A Power/Comm Cable Can Be Used To Connect With The MiniLink PD 5's Local Loop Connection Instead Of Using 2-Conductor Twisted Pair With Shield Cable. You Can Also Use A Power/Comm Cable To Connect With Another Power/Comm Board, A System Manager Or A VAV/Zone Controller. If Desired, Instead Of Using A Power/Comm Cable, You Can Use 2-Conductor Twisted Pair With Shield Cable To Connect To The Power/Comm Board From The Unit Controller, MiniLink PD 5's Local Loop Connection, Or Another Power/Comm Board. Line Voltage 18-30 VAC 24 VAC Transformer (By Others) All Comm Loop Wiring Is Local Loop Straight Through RS-485 T T T T 9600 or 57,600 SH SH SH SH Baud R R R R 4 Amp Slow Blow Fuse C R US NOTE: Diagram Shown Is For Wiring Of Power/Comm Board When Used For Connecting Local Loop Devices Such As VAV/Zone Controllers, System Manager(s), and Other Power/Comm Boards. Local Loop RS-485 Power/Comm Cable To Other Power/Comm Board(s), System Manager, Or VAV/Zone Controllers On Local Loop Only. Figure 7: Power Comm Board Wiring MiniLink PD 5 Technical Guide 12 APPENDIX B - MODULAR WIRING Modular Wiring - Legacy MiniLink PD 5 Connect local loop comm cable to Power/Comm board (if used) R44 1002 LOCAL COMM T SH R TB1 U10 1002 R27 .1uF C37 J6 LOOP DRV R26 U8 1002 PD DRV 1002 R25 1002 R24 R23 1002 C30 .1uF C22 PDSTAT2 C23 PDSTAT1 C24 PD COMM 1002 R4 1002 R1 1002 R3 YS102398 REV 3 PIC32 MLPD MADE IN USA R22 J3 1002 PD Caution: Disconnect all communication loop wiring from the MiniLink before removing power from the controller. Reconnect power and then reconnect the communication wiring loop. J1 ML R2 1002 R43 1002 COMM NETWORK R SH T .1uF C40 1002 R31 TB2 SERIAL # U12 NET DRV D4 J7 J8 1002 1002 ADDRESS 1002 SW2 1002 1 OFF 1002 2 1002 4 1002 R20 8 1002 R21 16 1002 R46 32 NET LOOP C33 .1uF ON FOR HI SPD POWER On multiple loop systems, connect modular cable to the next MiniLink's network comm connector. GND 18-30 VAC 24 VAC Transformer Size For 6 VA Max. Load Figure 8: Modular Wiring - Legacy MiniLink PD 5 MiniLink PD 5 Technical Guide 13 RS-485 LOOP APPENDIX B - MODULAR WIRING Networked Multiple RS-485 Loop Modular System Wiring Figure 9: RS-485 Networked Multiple Loop Modular System Wiring (Legacy MiniLink Module) MiniLink PD 5 Technical Guide Typical Networked Multiple Loop Modular System with MiniLink Polling Devices & VAV/Zone Controllers R GT T SHLD R Note: Either a Modular System Manager SD, Moduluar Service Tool SD, or computer with Prism 2 software installed can be used to program and configure the Orion system. CommLink 6 Front View CommLink 6 LOOP TX USB RX USB USB STAT ETH STAT ETH TX RX ETH LINK ETH COMM USB NETWORK SOFTWARE Back View MULTIPLE SINGLE HIGH LOW R (+) SHLD T (-) GND 24VAC 10/100 ETHERNET LNK ACT COMPUTER USB 2D BARCODE LOOP BAUD SERIAL # 485 LOOP POWER 110VAC to 24VAC power pack Typical terminal blocks. All wiring to be T to T, SHLD (G) to SHLD (G) & R to R. Note: The SMTS-L is an end-user interface only. 24 VAC - Size transformer It cannot be used to for required VA load configure the controllers. Class 2 100 VA max TB2 System Manager TS-L Connect To Modular I/O Connectors Located On Back Of The System Manager Line Voltage Power/Comm Board 25 F1 24 VAC P2 SHLD R POWER & COMM DIST. BOARD YS101856 REV. 0 POWER & COMM OUT D1 V1 4A COMMP IN P5 C1 TB1 T P3 R1 POWER LD1 P4 P1 Note: CommLink Must Be Set For Multiple Loop Operation HVAC Unit Controller (VCCX-IP shown) Modular Service Tool SD Connect to Loop 2 HVAC Unit Controller and VAV/Zone BACnet® Controllers MiniLink PD 5 Loop 1 Local R44 1002 LOCAL COMM T SH R TB1 U10 1002 R27 .1uF C37 J6 LOOP DRV Local R26 U8 1002 PD DRV 1002 R25 1002 R24 R23 1002 C30 .1uF C22 PDSTAT2 C23 PDSTAT1 C24 PD COMM 1002 R4 1002 R1 1002 R3 YS102398 REV 3 PIC32 MLPD MADE IN USA PD R22 J3 1002 Line Voltage J1 ML R2 1002 R43 1002 COMM NETWORK R SH T .1uF C40 1002 R31 TB2 SERIAL # U12 NET DRV D4 Network J7 J8 1002 1002 1002 SW2 1002 OFF 1002 1002 1002 R20 1002 R21 1002 R46 1 2 4 8 16 32 C33 .1uF ADDRESS POWER Network 18-30 VAC (10 VA) MiniLink PD 5 Loop 2 Modular System Manager SD Line Voltage Power/Comm Board TB2 24 VAC 24 VAC - Size transformer for required VA load 25 F1 Class 2 100 VA max P1 Connect to other VAV/Zone controllers on loop POWER & COMM OUT D1 V1 4A COMMP IN P3 R1 POWER LD1 P2 REV. 0 P4 YS101856 DIST. BOARD POWER & COMM R SHLD P5 C1 TB1 T Connect to other VAV/Zone controllers on loop Connect to other VAV/Zone controllers on loop 18-30 VAC Line (15 VA) Voltage VAV/Zone Controller package (VAV/Zone w/ BACnet shown) with Modular Adapter DOWN MENU UP ENTER ALARM Connect To Next VAV/Zone Controller On Branch Circuit Local R44 1002 LOCAL COMM T SH R TB1 U10 1002 R27 .1uF C37 J6 LOOP DRV R26 U8 1002 PD DRV 1002 R25 1002 R24 R23 1002 C30 .1uF C22 PDSTAT2 C23 PDSTAT1 C24 PD COMM 1002 R4 1002 R1 1002 R3 YS102398 REV 3 PIC32 MLPD MADE IN USA PD R22 J3 1002 Line Voltage 18-30 VAC (10 VA) J1 ML R2 1002 R43 1002 COMM NETWORK R SH T .1uF C40 1002 R31 TB2 SERIAL # U12 NET DRV D4 Network J7 J8 OFF C33 .1uF 1002 1002 1002 SW2 1002 1002 1002 1002 R20 1002 R21 1002 R46 1 2 4 8 16 32 ADDRESS POWER Network Connect to MiniLink PD 5 Loop 3 UP ENTER DOWN MENU ALARM VAV/Zone Controller package (VAV/Zone w/ BACnet shown) with Modular Adapter Note: For VAV/Zone BACnet Controllers, a maximum of four can be connected to each branch circuit. A total of eight controllers are allowed per Power/Comm board. Use additional Power/Comm boards for systems that exceed eight controllers. For previous generation VAV/Zone Controllers, a maximum of six can be connected to each branch circuit. A total of 16 controllers are allowed per Power/Comm Board. Use additional Power/Comm boards for systems that exceed 16 controllers. 14 APPENDIX C - CONVERSION WIRING Modular to Terminal Wiring Conversion Connect local loop terminals to T, SH, and R local loop terminals on first controller on local loop. Be sure to wire T to T, SH to SH, and R to R. NOTE: This network wiring is not required on single loop systems without a CommLink. When a CommLink is used on single loop systems, connect network loop wire terminals to the CommLink. T SH R LOCAL T SH R LOCAL LOOP WIRE TERMINALS NETWORK R SH T NETWORK LOOP WIRE TERMINALS R SH T OFF www.aaon.com MINILINK PD 5 AAON P/N: ASM01626 ADDRESS DIP SWITCH 1 2 4 8 16 32 NET LOOP ON FOR HI SPD 24 VAC POWER ONLY WARNING! POLARITY MUST BE OBSERVED OR THE BOARD WILL BE DAMAGED LABEL P/N: G124890 GND +24 VAC NOTE: Models manufactured on/after 2024 are not configured for modular wiring Refer to the following diagram to convert modular wiring to terminal wiring. BLUE T BLACK R SH WARNING: Disconnect power and communications at both ends . Cutting a live cable could lead to injury or damage to the equipment. Figure 10: RS-485 Networked Multiple Loop Modular System Wiring (Legacy MiniLink Module) MiniLink PD 5 Technical Guide 15 MiniLink PD 5 Technical Guide G042660 Rev. D 240621 AAON Controls Support: 866-918-1100 Monday through Friday, 7:00 AM to 5:00 PM Central Time Controls Support website: www.aaon.com/aaon-controls-technical-support AAON Factory Technical Support: 918-382-6450 | techsupport@aaon.com NOTE: Before calling Technical Support, please have the model and serial number of the unit available. PARTS: For replacement parts, please contact your local AAON Representative. 2425 So. Yukon Ave · Tulsa, OK · 74107-2728 Ph: (918) 583-2266 · Fax: (918) 583-6094 Rev. D Created in the USA · © June 2024 AAON All Rights Reserved