LOCKED PAPER LP-V1 V1.2 Paper Void Filling Machine User Manual

This manual is written in an easy-to-understand manner, allowing the operator to quickly and easily become familiar with the location of the machine components, the operation of the machine, and the basic principles of troubleshooting and fault correction.
Tip: The operation of different models of machines is slightly different; please pay attention to the tips in the main text of the manual. Only those who have read and understood the chapters such as “Safety”, “Product

Introduction and “Product Operation” can operate the machine.
Only service technicians employed by LockedPaper or its dealers are allowed to perform service and repairs on this equipment.

Operator responsibilities include:

Operate machinery
Carry out regular maintenance (see Section 5)
NOTE: Only service technicians employed by LockedPaper or a LockedPaper dealer are allowed to service this machine.

Safety

Safety instructions manual

The power supply used by the machine must be consistent with the parameters on the machine nameplate.
Misconnection is strictly prohibited. To prevent damage to the machine, please only use the power cord provided with the product.
Please ensure that the power supply is reliably grounded
Safety devices must not be turned off or removed
Warning markings must not be removed or covered (see Machine Warnings)
Keep the work area clean and accessible
Before moving the machine, unplug the power cord and collect any loose wires together
Be careful when using tools such as knives or scissors to avoid injuring your hands.

Make sure:

No damage to cables
Work areas should be well lit
The work area is well ventilated

Safety specification design: The mechanical structure design complies with CE safety specification requirements.
All dangerous parts cannot be touched by hand.

Machine warning

When the machine is working, it is strictly prohibited to touch any moving parts. Pay attention to the following tips when the machine is working and within 5 minutes after it stops working;
Lightning Tip: Indicates that some machine parts inside the equipment are not electrically insulated. Notice! Risk of electric shock!
Anti-pinch Tip: Indicates that there are drive components inside the unit. Caution! Do not touch!

Improper use

The following applications or operations are inappropriate for the machine and are considered improper use
Reference to other documents not prepared by LockedPaper

Use outdoors or in wet areas
Used in areas where explosion accidents may occur
Using excess water to wash or clean the machine

Stand on the machine

Place objects on or on top of the machine
Move the machine while it is running or still connected to AC power

Storage

Never place or store the machine in a damp place
Before using the machine again after long-term storage, it must be inspected by a trained service technician

The machine should be stored in an environment with a temperature range of -25~+55℃ (-13~131℉) and a relative humidity of less than 90% RH.
If the machine is brought from a colder area to a warmer area, condensation may form on the machine (inside and outside), which may damage the machine and injure the operator if the power is turned on immediately.
Before turning on the power, let the machine return to room temperature and wait for the condensed water to evaporate.

Transporation

The machine should not experience severe vibration or impact during transportation.
The machine must not be exposed to the sun or rain, and should be stored within the required temperature and humidity range.

Disclaimer

The manufacturer and its authorized dealers are not responsible for any accident or damage caused by violation of the warnings or instructions contained in the description of this machine or this manual.
Improper use or maintenance
Use in other applications or conditions other than those specified in this manual.

Use of unauthorized parts
Use non-LockedPaper material
Repairs or modifications without the manufacturer’s permission

Unauthorized modifications to the machine, such as:

a. Change the control system
b. Welding, mechanical processing, etc.

c. Extend the machine or control system

The manufacturer and its authorized dealers are not responsible for:

Consequential damages caused by machine errors or malfunctions (such as product damage, interruption of company operations, delays, etc.).

Installation Guide

Tailstock Installation: Install the tailstock in the direction of the arrow.

Operation

Machine Introduction

Bracket Installation

Please refer to the sketch of the mounting instructions for the machine stand. The operation of the machine is the same depending on the mounting bracket.

Turn on the power

Step1: Plug in the power supply and fasten the power cord to prevent it from falling off.
Step2: Connect the power plug to a grounded, single-phase, three-wire outlet.
Step3: Plug in the pedal switch.

Step4: Turn on the power switch, and switch the language.

Feeding

Step1: Place the consumables well.

Note: Please refer to the pictures in section 4.2 for the placement of consumables in different holders.
Step2: Load paper according to the instructions. After successfully loading paper, long-press the FEED button. If paper feeds out from the outlet, that means it is loaded successfully.

Home Page

After booting is complete, go to the home page.

Icons

The machine is working
- Back to previous page
The machine is stopped
- Return to home page

Parameters

Paper Length: 50~500cm/20~197inch
Pads Quantity: 1~99999Pcs

Output Speed
(There are three speed options.)
The third speed is recommended for use.

Manual Mode

This mode enables users to control the length produced by adjusting the trigger time.

Tapon the home page to enter, or in the home state and step on the foot pedal, it will automatically enter and start to run.

Operation:
- Trigger: Press the pedal or tap to start.
- Length Control: Hold the trigger to extend the output length. When released, the paper is automatically torn off.
- Instant Tearing: The paper is automatically torn off when the paper feed is stopped.
- Minimum Length: Triggered in a short time, the machine will produce a minimum length of paper
- Statistic Record: The number produced is displayed on the interface.
- Fixed Mode
- This mode enables users to produce a paper pad with a preset length.
- Tap on the home page to enter the mode.

Operation:
- Preset: Press the input field below Pad Length to set the paper pad length.
- Trigger: Press the pedal or tap to start.
- Output Mode: Tap to switch the mode.
- a: The machine will consistently produce the preset length of paper when triggered, and will automatically produce paper after the previous pad is taken away.
- b: Produce only one piece.
- Stop Producing: When the preset diameter is finished, the machine will stop automatically. Or the machine can be stopped by tapping during the process of producing a paper pad.

Batch Mode

This mode enables users to produce the preset paper pad quantity automatically and continuously, and will stop when the preset quantity is finished.

Tap on the home page to enter the mode.
Operation:
- Preset:
- a. Press Length to set the required length.
- b. Press the Amount to set the required quantity.
- Trigger: Press the pedal or tap to start, the machine will produce continuously until the number of pieces is reached.
- Data Record: Produced shows the number of pads currently being produced.
- Data Clearing: Tap to reset the produced values.

Statistics Interface

This interface enables users to view machine statistics such as total length, power-on time, and tear-off amount.
(The data under this interface cannot be modified.)
Tap on the home page to enter the interface.

If you need to use it, please contact the after-sales service.
Contact: email: info@lockedair.com or call: +86057186169196

Setting Interface

This interface enables users to access the Diagnosis, Advanced, Language, Log, and About interfaces.
1. Tap on the home page to enter the interface.

Diagnosis Interface

This interface enables users to check motor and sensor status. Please operate it with the assistance of professional technical personnel.
1. Tap on the Settings interface to enter the interface.
2. FEED MOTOR:
  - Tap and hold, the feed motor will continue to rotate forward, release to stop.
  - Tap and hold, the feed motor will continue to reverse, release to stop.
3. OUTLET MOTOR:
  - Tap and holdthe outlet motor will continue to rotate forward; release to stop.
  - Tap and holdthe outlet motor will continue to reverse; release to stop.
4. SYNC. MOTION:
  - Tap and hold, and the feed motor and the outlet motor will continue to rotate forward synchronously.
5. CLEAR: Tap to automatically clear the jams.
6. SENSOR STATE: Diagnose to see if the sensor is functioning normally.

● INLET	It is green when there is paper at the inlet, and white when there is no paper.
● OUTLET	It is green when there is paper at the outlet, and white when there is no paper.
● PEDAL	It is green when the pedal is triggered, and white when released.
● SHEEL	It is green when the top cover is closed, white when open.
● JAM	It is green when the paper jam sensor is triggered, white when not triggered.

Advanced Interface & LOG

This interface is the temporary solution interface in case of any faults. Please operate it with the assistance of professional technical personnel.
After-sales Support Contact: email: info@lockedair.com or call: +86057186169196

Language Interface

This interface enables users to switch the language and unit of length.
Tap on the Settings interface to enter the interface.
Tap switching units.
Tap on the flag to switch the language of the corresponding country. After successful switching, the indicator light below the flag will light up.

About Interface

This interface enables users to view machine information and video.
1. Tap on the Settings interface to enter the interface.
2. Detailed Introduction:
Contact: BJT E-mail and Tel.
Support: YouTube
Info: Equipment information
Core: Control board program version
HMI: Screen program version
Driver: Driver program version
SN: Serial number

Maintenance

Preventive Maintenance

Warning! The machine must be switched off and the power supply must be disconnected during the maintenance work.
Please be aware of the sharp corners and take care not to hurt yourself.
Please do not operate the machine with the safety device removed.

Maintenance Period	Items	Details
Monthly	Cleaning	· Wipe off paper dust with a dry or slightly damp cloth · Clean the molding area
Monthly	Inspection	· Wear and breakage of components · Various adjustment situations · Operation status of various safety facilities · Are warning labels clear and easy to read?
Annually	Professional maintenance	Maintained by a certified service technician at least once a year.

Repair and Replace Parts

All maintenance work must be carried out by a certified service technician.
Only the Locked Paper Part is permitted to replace the machine parts.
The Locked Paper Part can be ordered from the distributor.
Please adhere to the instructions above to prevent any damage to the machine.
The manufacturer or distributor disclaims all responsibility if the instructions are not followed.

Troubleshooting

Common Fault Analysis and Troubleshooting

Fault phenomenon	Fault Analysis	Solutions
The paper material tears during operation.	1. The placement of the paper is incorrect. 2. The surface of the paper is uneven.	1. Reposition the paper and reload it. 2. Observe the flatness of the paper’s surface, tear off any uneven parts, and reload it.
The forming effect of the paper cushion is not good.	The paper is damp.	Replace the consumable material with one that is not damp.

Alarm Code Interpretations and Resolutions

Alarm	Detail	Solutions
E003: No paper in the inlet.	No paper in the inlet.	1. Check if there is any paper in the inlet. 2. Contact with distributor or after-sales for assistance.
E005: Shell is open.	The top cover is open.	1. Close the top cover and tap “Retry”. 2. Contact with distributor or after-sales for assistance.
E006: Paper Jam.	Paper jam sensor triggered.	1. Clear the jam according to the alarm note. 2. Turn off the power and open the cover to clear the jam. 3. Contact with distributor or after-sales for assistance.
E020: Paper Jam.	Paper jam at the inlet.
E030: Paper Jam.	Paper jam at the outlet.

Note: If the message displayed on the screen is not listed in the table, please contact the distributors of Locked Paper.

Customer service

Customers Notice

Locked Paper Paper Cushion Machines are manufactured by Hangzhou Bing Jia Tech Co., Ltd., and are fully tested before dispatch.
If you experience any problems during use, please contact us using one of the following methods.
1. Contact the Locked Paper distributor.
2. Send an email to customer service: info@lockedair.com

Technical support

If any problems with the machines, please confirm the following information.
1. Customer details: Company name, Contact number
2. Serial Number “BJTLP-V1________”. The number is shown on the nameplate.
3. Detailed description of problems encountered.

FAQ

Q: Can I modify the control system of the machine?
- A: No, changing the control system is not recommended and may void the warranty.
Q: What should I do if I encounter malfunctions?
- A: Contact LockedPaper or their authorized dealers for service and repairs.

Documents / Resources

LOCKED PAPER LP-V1 V1.2 Paper Void Filling Machine [pdf] User Manual
LP-V1 V1.2, LP-V1 V1.2 Paper Void Filling Machine, LP-V1 V1.2, Paper Void Filling Machine, Void Filling Machine, Filling Machine, Machine

References

User Manual

LOCKED PAPER LP-V1 V1.2 Paper Void Filling Machine

Product Information

Product Usage Instructions

User instructions