HONEYWELL DEV200 Variable Frequency Drive Owner’s Manual

DEV200 Variable Frequency Drive

Specifications:

  • Power Range: 1.1-75 kW / 1.5-100 hp
  • Frequency: 50/60 Hz
  • Power Factor: > 0.98
  • Frequency Range: 0-590 Hz (0-300 Hz in FluxMode)
  • Acceleration Time: 0.01-3600 s
  • Distance: 150/300 m
  • Number of Analog Outputs: 2
  • USB Interface: Full Speed Type B
  • RS485 Interface: Up to 115 kBaud
  • Ingress Protection Class: IP20, IP21, IP55

Product Usage Instructions:

1. Power Connection:

Ensure the power supply voltage is within the range of 0-100% of
the specified voltage. Connect the power cables securely.

2. Analog Outputs:

Set the desired current range at the analog output based on your
requirements. Ensure the load connected to the analog output does
not exceed 500 Ohms.

3. Relay Outputs:

Program the relay outputs as needed for your application. Be
mindful of the maximum terminal loads specified for each relay
output.

4. Interfaces:

Utilize the USB interface for data transfer at Full Speed using
a Type B plug. The RS485 interface supports communication up to 115
kBaud.

5. Environmental Considerations:

Ensure the device is installed in a suitable environment with
the specified Ingress Protection Class. Follow guidelines for
vibration tests and humidity levels.

FAQ:

Q: What is the maximum overload capacity of the DEV200 Variable
Frequency Drive?

A: The DEV200 has a high overload capacity of 160% for 1 minute
and 110% for 10 minutes.

Q: What fieldbus communication protocol is built-in?

A: The DEV200 comes with built-in Protocol Modbus RTU for
fieldbus communication.

Q: How do I ensure proper galvanic isolation of all I/O
supplies?

A: Follow the guidelines provided to ensure galvanic isolation
according to PELV standards for all I/O supplies.

HONEYWELL
Variable Frequency Drive DEV200 Specifications

The table below has the basic unit specifications without any extensions

Main supply (L1, L2, L3) Power range 380-500 V AC Supply frequency Displacement power factor (cos ) near unity Switching on input supply L1, L2, L3 Output data (U, V, W) Output voltage Output frequency Output frequency (OL) Switching on output Motor control and supported motor types Ramp times EMC and motor cable length Cable length ­ screened/unscreened Functional Safety Safety function Safe Torque Off (STO ­ EN 61800-5-2) Digital inputs Programmable digital inputs Changeable to digital output Logic Voltage level Maximum voltage on input Input resistance, Ri Scan interval Analog inputs Analog inputs Modes Voltage level Current level Accuracy of analog inputs Pulse inputs / Encoder inputs Programmable pulse inputs Voltage level Pulse input accuracy (0.1-1 kHz) * Two of the digital inputs can be used for pulse inputs. Digital outputs Programmable digital/pulse outputs Voltage level at digital/frequency output Max. output current (sink or source) Maximum output frequency at frequency output Accuracy on frequency output

DEV200 1.1-75 kW / 1.5-100 hp 50/60 Hz > 0.98 1-2 times/min.
0-100% of supply voltage 0-590 Hz (0-300 Hz in FluxMode) 0-590 Hz Unlimited
0.01-3600 s
150/300 m
standard
6 2 (terminal 27, 29) PNP or NPN 0-24 V DC 28 V DC Approx. 4 k 1 ms
2 Voltage or current -10 to +10 V (scaleable) 0/4 to 20 mA (scaleable) Max. error: 0.5% of full scale
2 0-24 V DC (PNP positive logic) Max. error: 0.1% of full scale
2 0-24 V DC 40 mA 32 kHz Max. error: 0.1% of full scale

Analog outputs

Programmable analog outputs

1

Current range at analog output

0/4-20 mA

Max. load to common at analog output (clamp 30)

500

Accuracy on analog output

Max. error: 0.5 % of full scale

Relay outputs

Programmable relay outputs

2

Max. terminal load (AC) on 1-3 (NC), 1-2 (NO), 4-6 (NC) power card

240 V AC, 2 A

Max. terminal load (AC -1) on 4-5 (NO) power card

400 V AC, 2 A

Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) power card Control card

24 V DC 10 mA, 24 V AC 20 mA

USB interface

1.1 (Full Speed)

USB plug

Type “B”

RS485 interface

Up to 115 kBaud

Max. load (10 V)

15 mA

Max. load (24 V)

200 mA

Surroundings/external

Ingress protection class Vibration test

IP: 20, 21 & 55 UL Type: Chassis, Type 1 & Type 12
0.7 g

Max. relative humidity Ambient temperature Galvanic isolation of all

5-95% (IEC 721-3-3); Class 3K3 (non-condensing) during operation Max. 50 °C without derating, ­ Operating temperature range is -10 °C to 50 °C without derating Max 55 °C with derating
I/O supplies according to PELV

Aggressive environment

Designed for 3C2 (IEC 60721-3-3)

Fieldbus communication

Standard built-in: Protocol Modbus RTU

Optional with separate Fieldbus communication card: · PROFIBUS DP V1 · PROFINET · EtherNet/IP · Modbus TCP · EtherCAT

Inbuilt protection

­ Electronic motor thermal protection against overload

­ Protection against overtemperature

­ The AC drive is protected against short circuits on motor terminals U, V, W

­ The AC drive is protected against ground faults on motor terminals U, V, W

­ Protection against mains phase loss

Electrical Data for A, B, and C Enclosures

[T5] 3 x 380-500 V AC ­ high overload

High overload (160% 1 min/10 min)

Type code
DEV200
P1K1 P2K2 P4K0 P7K5 P15K P30K P45K P75K

Output current

(3 x 380-440 V)

Con. IN

Inter. IMAX (60
s)

3

4.8

(3 x 441-500 V)

Con. IN

Inter. IMAX (60 s)

2.7

4.3

6

9.0

5

8

10

16.0

8.2

13.1

16

25.6

15

23

32

51.2

27.0

43.2

61

91.5

52

78

90

135.0

80.0

120.0

147

221.0

130

195

Typical shaft output power

kW @ 400 V
1.1 2 4.0 8 15.0 30 45.0 75

hp @ 460 V
1.5 3 5.0 10 20.0 40 60.0 100

[ T5] 3 x 380-500 V AC ­ normal overload

Normal overload (110% 1 min/10 min)

Type code

Output current

(3 x 380-440 V)

(3 x 441-500 V)

Typical shaft output power

DEV200
P1K1 P2K2 P4K0 P7K5 P15K P30K P45K P75K

Con. IN
3 6 10 16 38 73 106 177

Inter.

I MAX

(60

s)

4.8

9

16.0

26

41.3

80

117.0

195

Con. IN
2.7 5 8.2 15 34.0 65 105.0 160

Inter.

I MAX

(60 s)

4.3

8

13.1

23

37.4

72

116.0

176

kW @ 400 V
1.1 2 4.0 8 18.5 37 55.0 90

hp @ 460 V
1.5 3 5.0 10 25.0 50 75.0 125

Continuous input current
[A] @ 400 V
2.7 5 9.0 14 29.0 55 82.0 133
Continuous input current [A] @ 400 V 2.7 5 9.0 14 34.0 66 96.0 161

Estimated power loss
[W] 58 88 124 255 379 570 891 1232
Estimated power loss
[W] 58 88 124 255 465 698 1083 1474

Enclosure size

Protection rating [IEC/UL]

IP20/21

IP55

Chassis
A2 A2 A2 A3 B3 B4 C3 C4

Type 12
A4 A4 A4 A5 B1 C1 C1 C2

Enclosure size

Protection rating [IEC/UL]

IP20/21

IP55

Chassis
A2 A2 A2 A3 B3 B4 C3 C4

Type 12
A4 A4 A4 A5 B1 C1 C1 C2

Dimensions and Sizes for Enclosures A, B, and C

Enclosure size

Protection rating [IEC/UL] [mm]

(H) Height of back plate
(H1) Height with decoupling plate for fieldbus cables (H2) Distance to Mounting holes
(W) Width (W1) Distance to Mounting holes (D) Depth

Air Cooling [mm]

(I) Air space in inlet (O) Air space outlet

[kg] Weight

A2

IP20 Chassis

IP21 Type
1

268

375

374

­

254

350

90

90

70

70

220

222

100

100

A3

IP20 Chassis

IP21 Type
1

268

375

374

­

257

350

130

130

110

110

220

222

100

100

100

100

100

100

4.9

5.3

6

7

A4

A5

IP55 / Type 12

390 420

­

­

401 402 200 242 171 215 175 200

100 100

100 100

9.7

14.2

B1

B2

IP55 / Type 12

480

650

­

­

454

624

242

242

210

210

260

260

200

200

200

200

23

27

B3

B4

C1

C2

IP20 / Chassis IP55 / Type 12

399 520 680 770

420 595

­

­

380 495 648 739 165 230 308 370 140 200 272 334 262 242 310 335

200 200 200 200

200 200 200 200

12

23.5

45

64

C3

C4

IP20 / Chassis

550

660

630

800

521

631

308

370

270

330

333

333

200

225

200

225

35

50

MODEL SELECTION GUIDE

Honeywell Performance VFD (DEV200) Ordering model selection guide

[1] [2] [3] [4] [5] [6] [7] [8]

DEV200

[1] Power Size (character 7-10) P1K1 1.1 kW / 1.5 HP with frame A2 P2K2 2.2 kW / 3.0 HP with frame A2 P4K0 4.0 kW / 5.5 HP with frame A2 P7K5 7.5 kW / 10 HP with frame A3 P15K 15 kW / 20 HP with frame B3 P30K 30 kW / 40 HP with frame B4 P45K 45 kW / 60 HP with frame C3 P75K 75 kW / 100 HP with frame C4 [2] AC Line Voltage (character 11-12)

T5

3 x 380/500 V AC

[3] Enclosure (character 13-15)

For cabinet mounting:

E20

IP 20/Chassis (fram A2, A3, B3, B4, C3, C4, D3h, D4h)

Standalone: E55 Z55

IP 55 (frame A5, B1, B2, C1, C2) IP 55/Type 12 (frame A4)

[4] RFI filter, terminal and monitoring options – EN/IEC 61800-3 (character 16-17)

H2

RFI-Filter, Class A2 (C3)

[5] Braking and safety (character 18)

B

Brake IGBT

[6] LCP Display (character 19)

G

Graphical Local Control Panel (LCP 102)

[7] PCB Coating – IEC 721-3-3 (Character 20)

X

Standard coated PCB Class 3C2

[8] Mains input (character 21)

X

No mains option

Example: Notes:
1 2 3 4 5 6
7 8

DEV200P2K2T5E20H2BGXX
Please be aware that not all combinations are possible. Get help to configure your AC drive using the online configurator All VFDs are with LCP installed All VFDs comes with standard cable entry All VFDs comes with No Adaptation option All VFDs comes with latest released standard software LCP standard lanugage package including English, German, French, Spanish, Danish, Italian and Finnish; Contact factory for other language options All VFDs comes without any fieldbus option – select fieldbus module separately as per requirement. All VFDs comes without any funtional extension – select functional module separately as per requirement.

DEV200 Fieldbus Options Part Number Description 200B1235 DEV200 ProfiNet RT MCA 120 200B1219 DEV200 EtherNet/IP MCA 121 200B1296 DEV200 Modbus TCP MCA122 200B5646 DEV200 EtherCAT MCA 124 200B1200 DEV200 Profibus-DP MCA 101
DEV200 Functional Extension Part Number Description 200B1212 DEV200 General Purpose I/O MCB 101 200B1203 DEV200 Encoder Input MCB 102 200B1210 DEV200 Relay Option MCB 105

DEV200 IP21/NEMA 1 Kits Part Number Description 200B1122 DEV200, A2 Frame, IP21/NEMA1 Kits 200B1123 DEV200, A3 Frame, IP21/NEMA1 Kits 200B1187 DEV200, B3 Frame, IP21/NEMA1 Kits 200B1189 DEV200, B4 Frame, IP21/NEMA1 Kits 200B1191 DEV200, C3 Frame, IP21/NEMA1 Kits 200B1193 DEV200, C4 Frame, IP21/NEMA1 Kits

For more information
To learn more about Honeywell’s products, visit www.process.honeywell.com or contact your Honeywell account manager.
Honeywell Process Solutions
2101, CityWest Boulevard Houston, TX 77042.
Honeywell House, Arlington Business Park, Bracknell, Berkshire, England RG12 1EB UK.
Shanghai City Centre, 100 Zunyi Road, Shanghai, China 200051. www.process.honeywell.com

VFDDOC-XX21-en-100B | Rev 2| February 2025 © 2025 Honeywell International Sàrl

Documents / Resources

HONEYWELL DEV200 Variable Frequency Drive [pdf] Owner's Manual
DEV200 P1K1, DEV200 P2K2, DEV200 P4K0, DEV200 P7K5, DEV200 P15K, DEV200 P30K, DEV200 P45K, DEV200 P75K, DEV200 Variable Frequency Drive, DEV200, Variable Frequency Drive, Frequency Drive, Drive

References

Leave a comment

Your email address will not be published. Required fields are marked *