DACON
AUTOMATED CORROSION MAPPING
FOR ALL YOUR INSPECTION NEEDS
DACON automated corrosion mapping uses a high-performance Ultrasonic Flaw Detector with a Full Imaging System built in. The system is capable of fully automated high accuracy defect mapping and recording. Ideal for tasks from corrosion mapping to aerospace inspections on composites.
DACON uses the RAPTOR flaw detector which is an all-in-one high resolution ultrasonic thickness gauge, ultrasonic flaw detector and imaging flaw detector capable of driving a range of manual and automatic scanners.
DACON uses the RCA-10 & RCA-18 scanners which are capable to automatically scan large surfaces on pressure vessels, tank or piping of all diameters at high speed.
Advanced Imaging Capability
The system comes with a full suite of software functions for further analysis of the results, including B-Scan sections, 3D images, statistical tools for defect sizing and much more.
Advantages
- The software functions and data presentations will allow for easy analysis, resulting in precise and repeatable inspection for monitoring of critical locations.
- Being fully automated, accessibility to remote locations can be achieved from the ground without the requirement for scaffolding.
- Large areas area’s can be scanned at high speed and with high accuracy and repeatability.
General | Package | Raptor unit, Li-Ion battery, AC charger (110-240V), User manual, COC, Pelican Case | ||
Display | Sun readable VGA | 60Hz | 640 x 480 pixels | 3.4in x 4.55in (86mm x 116mm) | |||
Dimensions | 5.75in x 9.5in x 3.0in, 5.6lbs | 146mm x 241mm x 76mm, 2.54kg | |||
Power source | Field-replaceable Li-ion battery (autonomy of 8 hours) or AC power | |||
Operating temp | 32 F – 122 F (0 °C to 50 °C) | |||
Storage temp | -4 F – 140 F (-20 °C to 60 °C) | |||
Connector type | Dual BNC | |||
Transducer | Type | Single and dual element | Contact, Delay, Immersion, Shear, Through-transmission | ||
Frequency | 0.5 MHz – 30 MHz | |||
Performance | Resolution | 0.0001 in (0.0025mm) | ||
Velocity | 0.0010 in/us – 1.0000 in/us | |||
Gates | Thickness gates | IP-lst, lst-2nd, 2nd-3rd | IP blocking, IF blocking, IF-1st blocking, lst-2nd blocking | ||
Linear flaw gates | 2 independent linear gates | +- dB from gate, % of FSH, % of gate level | |||
DAC flaw gates | DAC curve (20-point) | +-3dB lines (JIS) | +-6dB lines (ASME) | -6/-l4dB (ASME 3) | |||
Alarm types | Auditable and visual | Thickness high, low, both | Amplitude higher, lower | |||
Modes | TCG mode | TCG (Time Corrected Gain) available in all modes | automatic or manual setup | ||
Shear wave mode | Flat plate or pipe (CSC – Curved Surface Correction) | All gate types available | |||
AWS-code mode | AWS D1.1/1.5 calculations (A, B, C, D values automatically calculated) | |||
Pulser /Receiver | Pulse type | Spike or Square tunable wave pulser | ||
Pulse width | 20ns – 10.000ns (square pulse mode only) | |||
Pulse volts | 50 to 450V | |||
PRF | 10Hz – 5000Hz | |||
Receiver | Gain | 0 – 100dB (up to 0.1 increments) | ||
Damping | 25Ω – 375Ω (8 damping levels) | |||
Tuning | BB, 0.5 MHz, 1 MHz, 2.5 MHz, 5 MHz, 10 MHz, 15 MHz | |||
Bandwidth | Narrow or Wide | |||
Display modes | RF, +HW, -HW, FW | |||
Storage | Internal | 2GB | ||
External | 2GB SD Card (included) | |||
Connectivity | PC Software | Windows based RAPWIN software for imaging analysis (included) | ||
Imaging | Scan type | Time or position encoded B-Scan, position encoded C-Scan | ||
Scanners | Manual scanners | Armadillo (1-D) | Motorized Scanners | CrosScan |
StringScan 18×18, 24×24 | RCA-10, 18 | |||
SlideScan | Tunnel Scan I, II, III | |||
Customized scanners | NDT Systems has been involved in many one-off customized scanning solutions |
RCA-10 & RCA-18 scanner
- Automatic Magnetic attached cantilever arm Scanner
- 360 degrees pipe inspection
- Magnetic wheels
- Liquid feed
- Battery operated
- Low profile for use between pipes
- Scan length :
- RCA-10 = 10in. (0.25m)
- RCA-18 = l8in.(0.46m)
- Resolution : X = 0.040in.(1.0mm), Y = 0.020in.(0.5mm)
Works with : Raptor Imaging flaw detector
Documents / Resources
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DACON Automated Corrosion Mapping [pdf] Instructions Automated Corrosion Mapping, Corrosion Mapping, Mapping |