KMC CONTROLS BAC-9000A Series BACnet VAV Controller Actuators User Guide

BAC-9000A Series BACnet VAV Controller Actuators

Specifications

  • Model: BAC-9000A Series
  • Application: BACnet VAV Controller-Actuators (B-BC)
  • Dimensions:
    • A: 7.605 inches (193 mm)
    • B: 4.374 inches (111 mm)
    • C: 0.830 inches (21 mm)
    • D: 2.150 inches (55 mm)
  • Terminal Color Code:
    • Black: 24 VAC Power
    • Gray: MS/TP Communications
    • Green: Inputs and Outputs
  • Optional:
    • E: 5.891 inches (150 mm) – EOL Switch, E MS/TP Terminal Block,
      and Network Bulbs

Product Usage Instructions

Installation

To install the BAC-9000A Series controller-actuators:

  1. Secure the V clamp on the shaft of the terminal box.
  2. Secure the single-screw anti-rotation bracket to prevent
    movement.
  3. Connect the necessary power and communication cables according
    to the terminal color code.

Setup and Configuration

Setting up the controller:

  1. Use the factory-supplied programming for common VAV
    applications.
  2. Utilize the STE-9000 series digital sensor for menu-driven
    setup choices.
  3. Consider installing the sensor permanently or temporarily for
    service purposes.

Software Integration

The KMC Converge and TotalControlTM software allow for:

  • Custom graphical web pages creation hosted on a remote server
    for user-interface customization.

FAQ

What are the application options for the BAC-9000A Series?

The application options include pressure-independent VAV,
cooling/heating with fan and reheat, CAV, and pressure-dependent
VAV.

What inputs and outputs are available on the controllers?

There are 8 total inputs and 9 total outputs on the BAC-9000A
Series controllers.

How can I connect external sensors to the controller?

You can use modular connectors for digital wall sensors or
analog temperature sensors, as well as standard Ethernet patch
cables for connectivity up to 150 feet.

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DESCRIPTION

BAC-9000A Series
BACnet VAV Controller-Actuators (B-BC)
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KMC ConquestTM BAC-9000A series controller-actuators are designed to operate VAV (Variable Air Volume) terminal units. The integrated alarming, scheduling, and trending enable these BACnet Building Controllers to be powerful edge devices for the modern smart building ecosystem.

(BAC-9001ACE with Ethernet/IP shown)

With integrated actuators, internal air pressure sensors, and other powerful features, they are ideal for new installations
and upgrades of less-efficient equipment. They easily mount to terminal boxes by securing a “V” clamp on the shaft and securing a single-screw anti-rotation bracket.

The factory-supplied programming covers common VAV applications. The controllers feature simple, menu-driven setup choices using an STE-9000 series digital sensor, which can be installed permanently as the room sensor or used temporarily as a technician’s service tool.

Alternately, quick configuration of controller properties can be done using NFC (Near Field Communication) from a smart phone, tablet, or computer (using KMC Connect LiteTM app) while the controller is unpowered. For demanding building automation custom requirements, these controllers are also fully programmable. Custom configuration and programming, with wizards for application programming selection/ configuration, are enabled by KMC ConnectTM software and the KMC ConvergeTM module for Niagara Workbench.
KMC Converge and TotalControlTM software additionally provide the capability of creating custom graphical web pages (hosted on a remote web server) to use as a custom user-interface for the controllers.
MODEL

APPLICATIONS
Application options include:
· Pressure independent or dependent VAV · Cooling only and with changeover · Staged, modulated, floating, or time-proportional reheat · Series or parallel fan control · Dual duct (with TSP-8003 actuators) · CAV (Constant Air Volume)
For installations with a BACnet building automation system, these easily integrated controllers signal demands for higher static duct pressure, cooler or warmer supply air, and other diagnostics for AHU optimization.
(See also Sample Installation on page 6.)

APPLICATIONS

INPUTS

OUTPUTS

Pressureindependent VAV, cooling/heating with fan and reheat; CAV
Pressure-dependent VAV

8 total:

9 total:

· 1 internal actuator position feedback
· 1 integrated air pressure sensor
· 2 analog (temperature sensor port)
· 4 software-configurable universal inputs (terminals)

· 2 internal triacs (actuator motor control)
· 4 external triacs (terminals)
· 3 universal outputs (0­12 VDC on terminals)

FEATURES

Air

Real

Pressure Time

Sensor Clock

MS/TP Ethernet

MODEL

BAC-9001A

BAC-9001ACE

BAC-9021A

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877-444-5622 / Fax: 574-831-5252 / www.kmccontrols.com

SPECIFICATIONS

B

C

A

D

DIMENSIONS

TERMINAL COLOR CODE

A 7.605 inches B 4.374 inches C 0.830 inches D 2.150 inches

193 mm 111 mm 21 mm 55 mm

Black 24 VAC Power Gray MS/TP Communications Green Inputs and Outputs

E 5.891 inches 150 mm

(Optional) EOL Switch, E MS/TP
Terminal Block, and Network
Bulbs

Actuator “V” Clamp

Gear Disengagement
Lever

(Optional) Differential Air Pressure Port
Removable Screw
Terminals: Power, Outputs, Inputs

NFC Target

Anti-Rotation Bracket (Clearance
for #8 Screw)

(BAC-9021A with MS/TP shown)

Inputs and Outputs

Inputs, Universal (4 on Terminal Blocks)

Universal inputs Termination
Resolution Protection Wire size

Configurable as analog, binary, or accumulator objects
1K and 10K ohm sensors, 0­12 VDC, or 0­20 mA (without need for an external resistor)
16-bit analog-to-digital conversion
Overvoltage protection (24 VAC, continuous)
12­24 AWG, copper, in removable screw terminal blocks

Input, Dedicated Room Sensor Port

Connector Cable

Modular connector for STE-9xx1 series digital wall sensors or STE6010/6014/6017 analog temperature sensors
Uses standard Ethernet patch cable up to 150 feet (45 meters)

Input, Integrated Air Pressure Sensor (optional)

pressure range Sensor accuracy
Connections

0 to 2″ wc (0 to 500 Pa)
±4.5% of the reading or (when near zero) 0.0008″ wc (0.2 Pa), whichever is greater (@ 25° C); internally linearized and temperature compensated
Barbed for 1/4 inch FR (Flame Retardant) tubing

Outputs, Universal (3 on Terminal Blocks)

Universal outputs Power/protection
Resolution Wire size

Configurable as an analog (0 to 12 VDC) or binary object (0 or 12 VDC, on/off)
Each short-circuit protected universal output capable of driving up to 100 mA (at 0­12 VDC) or 100 mA total for all outputs
12-bit digital-to-analog conversion
12­24 AWG, copper, in removable screw terminal blocks

2

Outputs, Triac (4 Binary)

Triac outputs Power
Wire size

Optically isolated zero-crossing triac output configured as a binary object
Maximum switching 24 VAC at 1.0 A for each output; maximum total for controller is 3.0 A
12­24 AWG, copper, in removable screw terminal blocks

Output, Integrated Actuator

Torque Angular rotation Motor timing Shaft type/size
Noise level

40 in-lb. (4.5 N·m)
0 to 95°; adjustable end stops at 45 and 60° rotation
90 sec. for 90° at 60 Hz; 108 sec. for 90° at 50 Hz
Mounts on round or square damper shafts. See Enclosure and Mounting on page 4.
<35 db(A) @ 1 meter (3.3 feet)

Communication Ports

MS/TP (optional)
Ethernet (optional)
NFC Room sensor Auxiliary

One EIA-485 port (removable terminal block) for BACnet MS/TP, operating at 9.6, 19.2, 38.4, 57.6, 76.8, or 115.2 kilobaud; max. length of up to 4,000 feet (1,200 meters) of 18 AWG shielded twisted-pair, no more than 51 pf/ft (167 pf/m); use repeaters for longer distances
On “E” model only, two 10/100BaseT Ethernet connectors for BACnet IP, Foreign Device, and Ethernet 802.3 (ISO 8802-3); segmentation supported; up to 328 ft (100 m) between controllers (using T568B Category 5 or better cable)
NFC (Near Field Communication) up to 1 inch (2.54 cm) from the top of the enclosure
Modular STE connection jack for STE-9000A series digital sensors and STE-6010/6014/6017 analog sensors
One serial port with mini Type B connector (reserved for future use)

Configurability

OBJECTS*
Inputs and Outputs

MAXIMUM #

Analog, binary, or accumulator input

8

Analog or binary output

9

Values

Analog value

120

Binary value

80

Multi-state value

40

Program and Control

Program (Control Basic)

10

PID loop

10

Schedules

Schedule

2

Calendar

1

Logs

Trend log

20

Trend log multiple (must be created)

4 (default 0)

Alarms and Events

Notification class

5

Event enrollment

40

*Configuration allows creation and deletion of objects (maximum number of objects shown). The number and configuration of default objects depends on the selected application. For lists of default objects, see the KMC Conquest Controller Application Guide. See also the PIC statement for all supported BACnet objects.

3

Configuring, Programming, and Designing

SETUP PROCESS
Config- Programming Web Page uration (Control Basic) Graphics*

KMC CONTROLS TOOL

Conquest NetSensor

Internal configuration

web pages in Conquest

Ethernet “E” models**

KMC Connect LiteTM (NFC) app***

KMC ConnectTM software

****

****

TotalControlTM software

KMC ConvergeTM module for Niagara WorkBench

KMC Converge GFX
module for Niagara
WorkBench

*Custom graphical user-interface web pages can be hosted on a remote web server, but not in the controller.
**Conquest Ethernet-enabled “E” models with the latest firmware can be configured with an HTML5-compatible web browser from pages served from within the controller. For information, see the Conquest Ethernet Controller Configuration Web Pages Application Guide.
***Near Field Communication via enabled smart phone or tablet running the KMC Connect Lite app.
****Full configuration and programming of KMC Conquest controllers is supported starting with TotalControl ver. 4.0.
t

Hardware Features

Processor, Memory, and Clock

Processor Memory
RTC

32-bit ARM® Cortex-M4
Programs and configuration parameters are stored in nonvolatile memory; auto restart on power failure
Real time clock with (capacitor) power backup for 72 hours (“C” model only) for network time synchronization or full stand-alone operation

Indicators and Isolation

LED indicators MS/TP protection Switch

Power/status, MS/TP communication, and Ethernet status
One network bulb assembly indicates reversed polarity and isolates circuit
EOL (end of line) for MS/TP

Installation

Power Supply voltage
Required power Wire size

24 VAC (­15%, +20%), 50/60 Hz, Class 2 only; non-supervised (all circuits, including supply voltage, are power limited circuits)
8 VA, plus external loads
12­24 AWG, copper, in a removable screw terminal block

Enclosure and Mounting

Weight

1.17 lb. (0.53 kg)

Case material

Green and black flame retardant plastic

Mounting

Directly mounts on 3/8 to 5/8 inch (9.5 to 16 mm) round or 3/8 to 7/16 inch (9.5 to 11 mm) square damper shafts with 2 inch (51 mm) minimum shaft length

Environmental Limits

Operating Shipping Humidity

32 to 120° F (0 to 49° C)
­40 to 160° F (­40 to 71° C)
0 to 95% relative humidity (non-condensing)

Warranty, Protocol, and Approvals

Warranty KMC Limited Warranty 5 years (from mfg. date code)

BACnet Protocol Standard
Type

Meets or exceeds the specifications in ANSI/ASHRAE BACnet Standard 135-2010 for Building Controllers
BTL-certified as a B-BC controller type

4

Regulatory

UL
BTL
RoHS 2 FCC

UL 916 Energy Management Equipment listed
BACnet Testing Laboratory listed as Building Controller (B-BC) (pending)
RoHS 2 compliant
FCC Class A, Part 15, Subpart B and complies with Canadian ICES-003 Class A*

*This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. (NFC operation meets FCC compliance while the controller is in an unpowered state.)

ACCESSORIES
NOTE: For accessory details, see the respective product data sheets and installation guides.

DAT Sensor and Dual Duct Actuator

STE-1405 TSP-8003

Discharge air temperature sensor with 10-foot plenum-rated cable
Tri-state actuator with pressure sensor for dual-duct applications

Differential Air Pressure Sensors

SSS-1012 SSS-1013 SSS-1014 SSS-1015

Sensor, 3-5/32 inches (80 mm) length Sensor, 5-13/32 in. (137 mm) length Sensor, 7-21/32 in. (194 mm) length Sensor, 9-29/32 in. (252 mm) length

Miscellaneous Hardware

HPO-9901

Controller replacement parts kit with terminal blocks (1 gray, 1 black, 2 green 3-terminal, 4 green 4-terminal, 2 green 5-terminal, 2 green 6-terminal) and DIN clips (2 small for router and 1 large for controllers)

Network Communications

BAC-5051AE
HPO-0055
HPO-5551 HPO-9003 HSO-9001 HSO-9011
HSO-9012

BACnet router with single MS/TP and IP/Ethernet ports
Replacement network bulb assembly (pack of 5)
Router technician cable kit
NFC Bluetooth/USB module (fob)
Ethernet patch cable, 50 feet
Ethernet patch cable, 50 feet, plenum rated
Ethernet patch cable, 75 feet, plenum rated

KMD-5567

Network surge suppressor

Room Sensors, Analog

STE-6010W10 STE-6014W10 STE-6017W10

Temperature sensor, white
Sensor with rotary setpoint dial, white
Sensor with rotary setpoint dial and override button, white

HPO-9005

Room sensor adapter allows the use of other sensors and optional setpoint potentiometers (with wire leads or terminal blocks) to be used instead of STE-601x sensor models with modular jacks

NOTE:

Other STE-6000 series sensors are not fully compatible with the dedicated sensor port. However, various other models can be used with an HPO-9005 adapter or with the controller screw terminals. See the STE-6000 series data sheet for more information. For digital sensor information, see the STE-9000 series.

NOTE:

To order the STE-601x sensor with light almond color instead of white, drop the W on the end of the model number (e.g., STE-6010W is white and STE-6010 is light almond).

Room Sensors, Digital (LCD Display)

STE-9000 Series HPO-9001

KMC Conquest NetSensor digital room temperature sensors for viewing, configuring, and optional humidity, occupancy, and CO2 sensing
NetSensor distribution module

Transformers, 120 to 24 VAC

XEE-6111-050 XEE-6112-050

50 VA, single-hub 50 VA, dual-hub

5

SAMPLE INSTALLATION
Communication with Other Network Devices and Remote Monitoring

Configuration via NFC-Enabled
Smart Phone
Up to 4 Sensors (to terminal blocks)
STE-9xx1 NetSensor (to modular connector)
Quick (temporary) Network Access Through Computer
Data Port

BAC-9001A on VAV Box (with air pressure sensor tubing attached)
Up to 7 External Outputs (terminal
blocks)
TSP-8003 Actuator (with air pressure sensor tubing attached) on Dual Duct VAV Box (controlled
by 2 of the BAC-9001’s 7 maximum external outputs)

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SUPPORT
Additional resources for installation, configuration, application, operation, programming, upgrading, and much more are available on the web at www.kmccontrols.com. Log-in to see all available files.

For more information about installation and operation, see:
· BAC-9000 Series VAV Controller Installation Guide · KMC Conquest Controller Application Guide · KMC Conquest Wiring: BAC-9000 Series Controllers (Video)

© 2025 KMC Controls, Inc.

Specifications and design are s6ubject to change wiFteheodubt ancokti?cGe ive yours here. 925-035-02F

Documents / Resources

KMC CONTROLS BAC-9000A Series BACnet VAV Controller Actuators [pdf] User Guide
BAC-9001ACE, BAC-9000A Series BACnet VAV Controller Actuators, BAC-9000A Series, BACnet VAV Controller Actuators, Controller Actuators, Actuators

References

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