INTELLI-GRID IG2-BM High Powered Management With Bluetooth Monitor User Guide
SYSTEM INTRODUCTION
IG2-BM is a high powered solution for mobile power featuring 2000W inverter/charger, MPPT solor controller, DCDC charger with an easy to read Bluetooth display
SYSTEM COMPONENTS
- An easy to read monitor with APP
- 2KW Inverter/Charger with AC change over switch
- 40Amp MPPT Solar controller
- 30Amp DC-DC Charger
- 200Ah Lithium Battery
- Fuses Box
PAB – FRONT: 1150 x 370 x 214mm
PAB – BACK
FEATURES
INVERTER
2000W inverter with 120Amp charging. Grid Power Booster and AC transfer. AS/NZS 3001 ready.
GRID POWER BOOSTER
Grid Power Boost supports mains power with an inverter to compensate for weak shore power i.e. a generator.
BATTERY MONITOR
An intelligent and compact battery meter ideal for monitoring SOC% and general status.
MULTIPLE CHARGING OPTIONS
30A DC to DC charging and 40A MPPT Solar charging for charging from Vehicle or when sun is shining.
LITHIUM BATTERY
An advanced and powerful 200Ah lithium battery perfectly matched to the Intelli-Grid system provides ample power for off-grid requirement.
MONITOR INTRODUCTION
| NO | DEFINITION | DESCRIPTION |
| 1 | Solar | To indicate solar charger is charging |
| 2 | Invert | To indicate inverters is working |
| 3 | Bypass | To indicate Grid or generator is presenting |
| 4 | Charge | To indicate battery is charging |
| 5 | Overload alarm | To indicate when inverter is overloaded |
| 6 | Battery low voltage alarm | To indicate when inverter reach under-voltage |
| 7 | Over temperature alarm | To indicate when inverter is over-temperature |
| 8 | Load percentage | To indicate the percentage of actual load power against rated power of inverter installed |
| 9 | Inverter ON/OFF switch | To turn Inverter ON or OFF |
| 10 | Value information arear | LCD displaying value |
| 11 | LCD screen | |
| 12 | Scroll down or confirm button | To scroll down to next item.Or.as function of confirmation of your selection and configuration. With long press for 3 secs. |
| 13 | Mute button | To mute or unmute the alarm |
| 14 | Battery SOC | To indicate battery state of charge |
DISPLAY INFORMATION IN VALUE AREA
| DISPLAY INFORMATION | ITEMBattery voltage | |
| Battery | V | |
| A | Battery current | |
| AC Output | kW | AC output power |
| Hz | AC output frequency | |
| V | AC output voltage | |
| A | AC output current | |
| AC Input | kW | AC Input power |
| Hz | AC Input frequency | |
| V | AC Input voltage | |
| A | AC Input current | |
| Solar | kW | PV power |
| V | PV voltage | |
INVERTER WARNING CODES
| CODE001 | DISPLAYU_BAT_OV | DESCRIPTIONBattery over-voltage warning |
| 002 | U_BAT_LV | Battery under-voltage warning |
| 003 | U_BAT_LV_Fault | Battery under-voltage protection |
| 004 | OverLoad | Over-load |
| 005 | NTC_HS_Fault | Heat sink NTC failed |
| 006 | NTC_TX_Fault | Transformer NTC failed |
| 007 | T_BAT_OT | Battery over-temperature |
| 008 | Fan_Fault | Fan error |
| 009 | ParConnect_Err | Parallel connection error |
| 010 | ParComm_Err | Parallel CAN communication error |
| 011 | Par_ID_Conflict | Parallel ID conflict |
| 012 | Par_ParaSet_Conflict | Parallel parameter setting conflict |
| 013 | Par_SyncTimeOut_Err | Parallel synchronization timeout |
| 014 | ModeSet_Mismatch | Working mode setting mismatched |
| 015 | Par_OutputCircuit_Err | Parallel output circuit error |
| 020 | Acin_OV | AC input over-voltage |
| 022 | ACin_OF | AC input over-frequency |
| 023 | Acin_LF | AC input under-frequency |
| 024 | Acin_PhaseErr | AC input phase error |
| 025 | U_Neu_2_GND_Err | AC input voltage between Neutral and Ground error |
INVERTER ERROR CODES
| CODE 101 | DISPLAYU_Bus_OV | DESCRIPTIONDC bus over-voltage |
| 102 | U_Bus_LV | DC bus under-voltage |
| 103 | U_Bus_HW_Pro | DC bus hardware under-voltage |
| 104 | PSU_Fault | Auxiliary power error |
| 105 | T_HS_OT | Heat sink over-temperature |
| 106 | T_TX_OT | Transformer over-temperature |
| 107 | Sam_HD_Fault | Sampling fault |
| 108 | EEPROM_Fail | EEPROM fault |
| 109 | Output_ShortCut | Output short circuit |
| 110 | Output_OverLoad | Output over-load |
| 111 | CoolSys_Err | Cool system failed |
| 112 | U_BAT_Low_Deep | Battery deep discharge |
| 113 | U_INV_LV | Inverter output under-voltage |
| 114 | Instant_OC_Soft | Inverter output instant over-current |
| 115 | EPO | Emergency stop |
| 116 | Rly_Err | Relay error |
COMPONENT SPECIFICATIONS
INVCHR2
2000W 12V INVERTER/CHARGER
Perfect for powering the most demanding 240V appliances on the go this inverter/charger is ideal for operating on or off the grid. An RCD is included to ensure maximum safety for the unit and operator. The inverter / charger is fitted with Grid /Power boost which is great if the shore power or generator is weak.
| SPECIFICATIONSPART NO INVCHR2 | |
| 240V CHARGING | |
| CHARGE TYPE | 5 Stage Automatic |
| INPUT | 240VAC, 50/60Hz 32A(MAX) |
| OUTPUT | 12V,120A |
| BATTERIES SUPPORTED | GEL, AGM, WET, Lithium |
| TEMPERATURE COMPENSATION | YES |
| INVERTER | |
| INPUT | 12V (10.5V~17V) |
| OUTPUT | 220/230/240 VAC |
| FREQUENCY | 50/60 Hz |
| OUTPUT POWER | 2000W (4000W peak) |
| GRID BOOST OUPUT | 24Amps, Mains Supply + 8.3Amps Inverter |
| AC TRANSFER | <2msec |
| OPERATING TEMPERATURE | -20°C ~ 65°C |
| WEIGHT | 17KG |
| IP RATING | IP20 |
CONNECTION COMPARTMENT
SIGNAL TERMINAL
| NO. | LABEL | DEFINITION |
| 1 | Bat Sample | Battery temperature and voltage sample. |
| 2 | Remote | A dry contact input for remote on/off, ignition could be connected. |
| 3 | Com MON | RS485 port for external monitor such as INVCHRD-BT. |
| 4 | Com Sync | Communication with PROJECTA’s LB-HD series lithium battery, which is able to synchronize lithium battery’s charging and discharging strategy |
| 5 | Relay1 | Dry contact output control 1(NO,C,NC) |
| (NO,C,NC) | ||
| 6 | Relay2 | Dry contact output control 2(NO,C,NC) |
| (NO,C,NC) | ||
| 7 | S+ | Slave charger for starter battery |
SC540
5 STAGE MPPT SOLAR CHARGER CONTROLLER WITH 100V INPUT
Get the most out of your solar array using these Maximum Power Point Tracking (MPPT) solar controllers increasing the charging output by up to 30% (compared to PWM Solar controllers).
| SPECIFICATIONSPART NO | SC540 |
| BATTERY VOLTAGE | 12/24/48V |
| MAXIMUM SOLAR VOLTAGE | 100V |
| STANDBY CURRENT | 1mA 12V |
| CHARGER TYPE | 5 Stage |
| INPUT | 100V |
| CONTROL TYPE | MPPT |
| BATTERIES SUPPORTED | GEL, AGM, WET, Lithium |
| TEMPERATURE COMPENSATION | Yes |
| COMMUNICATION | RS485 |
| STORAGE TEMPERATURE | -40°C ~ 70°C |
| HUMIDITY | 5 – 95% |
| IP RATING | IP31 |
| WEIGHT | 1.4KG |
| COOLING | Convection |
| LABEL DEFINITION | ||
| PV | + | Connection terminal for PV array Positive |
| – | Connection terminal for PV array Negative | |
| BAT | + | Connection terminal for Battery Positive |
| – | Connection terminal for Battery Negative | |
| EPO | EPO contacts, defined for remote on/off. | |
| NC | Output dry contacts. | |
| C | ||
| NO | ||
| RS485 | Connection terminal for RS485 communication. | |
| Temp. Sensor | Connection terminal for battery temperature sensor. | |
PIN DEFINITION OF TEMP SENSOR
| PIN | DEFINITION |
| Pin 1 | Battery Positive |
| Pin 2 | Battery Negative |
| Pin 3 | Temperature sensor |
| Pin 4 | Battery Negative |
PIN DEFINITION OF RS485 COMMUNICATION PORT
| PIN | DEFINITION |
| Pin 1 | |
| Pin 2 | |
| Pin 3 | RS485_A |
| Pin 4 | |
| Pin 5 | |
| Pin 6 | RS485_B |
| Pin 7 | |
| Pin 8 |
PMDCS30
DC-DC 12V CHARGER
Smart DC to DC chargers specifically designed for Intelli-RV and Intelli-Grid.
| SPECIFICATIONSPART NO | PMDCS30 |
| CHARGER TYPE | 5 Stage |
| ALTERNATOR INPUT VOLTAGE | 12-16V |
| OUTPUT | 12V, <30A |
| BATTERIES SUPPORTED | GEL, AGM, WET, Lithium |
| STORAGE TEMPERATURE | -40°C ~ 70°C |
| OPERATING TEMPERATURE | -40°C ~ 70°C |
| IP RATING | IP20 |
| WEIGHT | 1.0KG |
| COOLING | Convection |
| SMART ALTERNATOR | Turn on: 11.6V Turn off: 11.5V |
| CONVENTIONAL | Turn on: 13.2V Turn off: 12.8V |
CONNECTORS AND TERMINALS
Connectors and terminals guide
| No. | PMDCS30 | Remarks | Circuit colours and labelling | |
| 1 | Alternator | Connects to positive of Alternator | Connects to positive battery post | Red + Label “Aux+” |
| BAT- | Connects to negative of Alternator | Connects to positive of motor battery post | Black – Label “Aux-” | |
| 2 | AUX BAT | Connects to positive of auxiliary battery | Red + Label “Vehicle Batt+” | |
| BAT- | Connects to negative and negative of auxiliary battery | Black – Label “Vehicle Batt-” | ||
| 3 | COM | For communication of RS485 | Not Connected | |
| 4 | 1 | Not used | Details of setting can be found as Chapter 4.6 | |
| 2 | Set on for 30Amp, off for 15Amps | |||
| 3 | Used to set battery chemistry | |||
| 4 | ||||
| 5 | BAT- | Connects to BTS’ black cable | For battery temperature sensing | RED Ring Terminal connect to Battery +ve |
| Temp | Connects to BTS’ white cable | |||
| V-Sen | Connects to BTS’ red cable | For voltage sensing |
Fuse specification
| No. | Specification | Colour | Quantity | Protection for | |
| 6 | Alternator | 30A/32VDC for PMDCS30 | Amber | 2 | Input from alternator |
| 7 | AUX BAT | 20A/32VDC | Yellow | 2 | Output to charge auxiliary battery |
STATUS INDICATORS
LED codes
| No. | Power | Fridge/Load | Alternator | Charge | Fault | |
| 4-2 | Alternator Present | Green Light On | Green Light Off | Green Light Off | Green Light Off | |
| 4-3 | Charger faulty | Green Light | Green Light | Green Light | Green Light | Red Light |
| On | Off | Off | Off | On | ||
| 4-5 | Alternator over voltage | Green Light | Green Light | Green | Green Light | Red Light |
| On | Off | Light Flash | Off | Flash | ||
| 4-6 | Fridge/Load Short Circuit* | Green Light On | Green Light Flash | Green Light On | Green Light Off | Red Light On |
| 4-7 | Fridge/Load Output | Green Light | Green Light | Green Light | Green Light | Red Light |
| Overload* | On | Flash | On | Off | On | |
| 4-9 | Bulk Time out | Green Light | Green Light | Green Light | Green Light | Red Light |
| On | Off | On | Flash | Flash | ||
| 4-12 | Output Overvoltage | Green Light On | Green Light Off | Green Light Off | Green Light Flash | Red Light Flash |
| 4-13 | Fridge/Load output | Green Light On | Green Light On | Green Light On | Green Light On | Red Light Off |
| 4-14 | Softstart Charging | Green Light On | Green Light On | Green Light Flash | Green Light Flash | Red Light Off |
| 4-15 | Bulk charging | Green Light On | Green Light Off | Green Light On | Green Light Flash | Red Light Off |
| 4-16 | Absorption charging | Green Light On | Green Light Off | Green Light Flash | Green Light On | Red Light Off |
| 4-17 | Float charging (charged) | Green Light On | Green Light Off | Green Light On | Green Light On | Red Light Off |
| 4-18 | Recycle Mode | Green Light On | Green Light Off | Green Light Flash | Green Light Flash | Red Light Off |
DIP SWITCH SETTING
Dip switch setting for output current
| Output Current settings | ||
| Pin 1 | Pin 2 | Charge current (Max Amps) |
| Not used | OFF | 15 |
| Not used | ON | 30 (Default) |
Dip switch setting for battery type
| Dip switch for battery type setting | Battery type | Absorption charging voltage | Float charging voltage | |
| Pin 3 | Pin 4 | |||
| OFF | OFF | AGM(Default setting) | 14.4V | 13.5V |
| OFF | ON | GEL | 14.1V | 13.5V |
| ON | OFF | LFP | 14.2V | 13.5V |
| ON | ON | WET | 14.7V | 13.5V |
Do not connect PMDCS30 to AC Mains
Please ensure the connections are tight and are of the correct polarity. Damaged caused by improper installation may void warranty.
SPECIFICATIONS
| . | PMDCS30 |
| Electrical | |
| Alternator input voltage range (Intelligent type) | 12~16VDC |
| Automatic activation D+ | Yes |
| Absorption charge voltage | Default Setting: 14.4VDC |
| Float charge voltage | Default Setting: 13.5VDC |
| Charge current | <30A |
| Total current of load and charging | <30A |
| Maximum charging efficiency | 96% |
| Temperature compensation | Default Setting: -3mV/°C/cell |
| Voltage compensation | Yes |
| Charge algorithm | Premium II multi stage |
| Protection | • Battery charger over temperature• Over load• Short circuit |
| Communication | RS485, RJ45 connector |
| Storage temperature | -40°C ~70°C |
| Operating temperature | -40°C ~70°C |
| Enclosure | |
| Battery Connection | Cable with connector |
| Protection category | IP20 |
| Weight | 1.0kg |
| Dimensions (h*w*d) | 181*148*52mm |
| Standards | |
| Emission | ECE 10R-06, EN61000-6-1, EN61000-6-3 |
INVCHRD-BT
INVERTER / CHARGER AND BATTERY MONITOR.
Monitors the batteries State of Charge, current and voltage via phone using Bluetooth. Monitoring communication directly with the Inverter Charger and the battery so no additional shunts are required making it easy for installation and use. With a remote battery switch integrated in the monitor, turning the Inverter Charger on and off remotely allowing for the inverter / charger or battery to be stored elsewhere.
| SPECIFICATIONS | |
| PART NO | INVCHRD-BT |
| WORKING VOLTAGE | 12V |
| WORING CURRENT | Screen ON 50MaScreen OFF 20mA |
| COMMUNICATION | RS485, Bluetooth |
| WORKING TEMPERATURE | -20°C ~ 65°C |
| WEIGHT | 50g |
| IP RATING | IP 20 |
ACCESS THE APP VIA GOOGLE PLAY AND THE APP STORE
To connect your phone or smart device with the remote monitor, you will first need to download the app from the Google Play or Apple store. Scan the QR codes below to download directly or search your relevant app store for “APPNAMEHERE”.
BATTERY
LB200-HD
12V HIGH DISCHARGE 200AH LITHIUM BATTERY
LB200-HD boast impressive capabilities and are ideal for 4WDs and caravans with high power demands.
| SPECIFICATIONS | |
| PART NO | LB200-HD |
| NOMINAL VOLTAGE | 12.8V |
| NOMINAL CAPACITY | 200Ah |
| NOMINAL ENERGY | 2560Wh |
| CHARGE VOLTAGE | 14.2V |
| DISCHARGE CUT-OFF VOLTAGE | 11.2V |
| STANDARD CHARGE CURRENT | 100 Amps |
| MAXIMUM CHARGER CURRENT | 200 Amps |
| MAXIMUM DISCHARGE CURRENT | 200 Amps |
| PEAK DISCHARGE CURRENT | 300 Amps (10Mins) |
| OPERATING TEMPERATURE | -20°C ~ 60°C |
| MAXIMUM NUMBER OF BATTERIES IN PARALLEL | 4 |
| NUMBER OF DISCHARGE CYCLES | 3000 |
| WEIGHT | 22KG |
| IP RATING | IP20 |
STRUCTURE AND INSTALLATION
MONITOR
INTELLI-GRID IG2-BM
WARRANTY STATEMENT
Applicable only to product sold in Australia
Brown & Watson International Pty Ltd of 1500 Ferntree Gully Road, Knoxfield, Vic., telephone (03) 9730 6000, fax (03) 9730 6050, warrants that all products described in its current catalogue (save and except for all
bulbs and lenses whether made of glass or some other substance) will under normal use and service be free of failures in material and workmanship for a period of two (2) year (unless this period has been extended as indicated elsewhere) from the date of the original purchase by the consumer as marked on the invoice.This warranty does not cover ordinary wear and tear, abuse, alteration of products or damage caused by the consumer. Projecta solar panels are covered by a 1 year warranty for materials and workmanship and a 20 year warranty for at least 80% power output.
To make a warranty claim the consumer must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a warranty assessment may be performed. The consumer must also deliver the original invoice evidencing the date and place of purchase together with an explanation in writing as to the nature of the claim. In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion. In the event that a major failure is determined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable loss or damage. This warranty is in addition to any other rights or remedies that the consumer may have under State or Federal legislation
IMPORTANT NOTE
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Distributed by
AUSTRALIA
Brown & Watson International Pty. Ltd.
Knoxfield Victoria 3180
Phone: (03) 9730 6000
Fax: (03) 9730 6050
National Toll Free: 1800 113 443
NEW ZEALAND OFFICE
Griffiths Equipment Ltd.
19 Bell Avenue,
Mount Wellington,
Auckland 1060, New Zealand
Phone: (09) 525 4575
Fax: (09) 579 1192
Documents / Resources
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INTELLI-GRID IG2-BM High Powered Management With Bluetooth Monitor [pdf] User Guide IG2-BM, IG2-BM High Powered Management with Bluetooth Monitor, High Powered Management with Bluetooth Monitor, Bluetooth Monitor, Monitor |
