Fronius DP-V1 RI MOD i CC M40 Profibus

Specifications

• Model: RI FB PRO/i RI MOD/i CC-M40 Profibus DP-V1
• Vendor: Fronius International GmbH
• Node Address Range: 1 to 63
• Data Types: UINT16, SINT16
• Supported Stations: Up to 32 stations per segment, expandable to 127 stations with repeaters

Product Usage Instructions

Knotenadresse des Busmoduls einstellen
To set the node address of the bus module:

1. Use the DIP switch on the interface.
2. Adjust the switch positions from 1 to 63.
   

   DIP Switch Positions	Node Address
   OFF OFF OFF OFF OFF ON	1
   OFF OFF OFF OFF ON OFF	2
   …	…
   ON ON ON ON ON ON	63

Prozessdaten-Breite des Busmoduls einstellen
To set the process data width of the bus module:

1. Refer to the section “Prozessdaten-Breite des Busmoduls einstellen” for details.

Ein- und Ausgangssignale
The product uses the following data types:

• UINT16 (Unsigned Integer) – Range: 0 to 65535
• SINT16 (Signed Integer) – Range: -32768 to 32767

Address Allocation

Address Type	Relative	Absolute
ProzessImage	0-7	0-7

FAQ

• What are the supported data types for this product?
  The supported data types are UINT16 (Unsigned Integer) and SINT16 (Signed Integer).
• How many stations can be connected per segment?
  Up to 32 stations can be connected per segment, and it can be expanded to 127 stations with repeaters.

General Information

Safety

WARNING!

Danger from incorrect operation and work that is not carried out properly.
This can result in serious personal injury and damage to property.

• All the work and functions described in this document must only be carried out by technically trained and qualified personnel.
• Read and understand this document in full.
• Read and understand all safety rules and user documentation for this equip-ment and all system components.

Connections and Indicators

Pin	Signal	Description
1	–	–
2	–	–
3	B Line	Positive RxD/TxD, RS485 Level
4	RTS	Request to send
5	GND Bus	Ground (isolated)
6	+5 V Bus Output	+5 V termination power (isolated, short-circuit pro- tected)
7	–	–
8	A Line	Negative RxD/TxD, RS485 Level
9	–	–
Housing = cable shielding

(1) ST LED – status

Off: Not initialized Anybus status = ‘SETUP’ or ‘NW_IN- IT’

Lights up green: Initialized Anybus module has left the ‘NW_IN- IT’ status

Flashes green: Initialized, diagnosis is running Advanced diagnosis bit is set

Lights up red: Exception error Anybus status = ‘EXCEPTION’

(2) OP LED – operating mode

Off: Not online or no supply voltage

Lights up green: Data exchange

Flashes green: Clear

Flashes red (once): Configuration error

Flashes red (twice): Profibus configuration error

Data Transfer Properties

• Network topology:
  Linear bus, active bus termination on both ends and stub cables are possible
• Medium and maximum bus length:
  The Profibus installation guideline for planning and installing Profibus systems must be observed when selecting the cable, plug, and terminating resistors.
• A number of stations:
  32 stations in each segment without a repeater. With repeaters, it can be extended up to 127 stations.
• Transmission speed:
  • Automatically detected by the bus module. The following speeds are supported:
  • 9.6 kbit/s | 19.2 kbit/s | 45.45 kbit/s | 93.75 kbit/s | 187.5 kbit/s | 500 kbit/s |1.5 Mbit/s | 3 Mbit/s | 6 Mbit/s | 12 Mbit/s
• Process data width:
  See section Setting the process data width of the bus module.

Configuration Parameters
In some robot control systems, it may be necessary to state the configuration parameters described here so that the bus module can communicate with the robot.

Parameter/Value

• Vendor Name: Fronius International GmbH
• Ident Number: 0F37hex (3895dec)

The following parameters provide detailed information about the bus module. The Profibus master can access the data using acyclic read/write services.

Parameter/Value

• IM Manufacturer ID: 01B0hex (432dec) Fronius International GmbH
• IM Order ID: 4,044,018
• IM Revision Counter: 0000hex (0dec)
• IM Profile ID: F600hex (62976dec) Generic Device
• IM Profile Specific Type: 0004hex (4dec) Communication Module
• IM Version: 0101hex (257dec)
• IM Supported: 001Ehex (30dec) IM0..4 supported

Setting the Bus Module Node Address

You can set the bus module node address as follows:

1. Using the DIP switch in the interface within the range 1 to 63
   • All positions are set to the OFF position at the factory. In this case, the IP address must be set on the website of the welding machine
2. On the website of the welding machine within the range 1 to 126 (if all positions of the DIP switch are set to the OFF position)

Example for setting the node address of the bus module using the DIP switch in the interface:
Dip switch								Node address
8	7	6	5	4	3	2	1
–	–	OFF	OFF	OFF	OFF	OFF	ON	1
–	–	OFF	OFF	OFF	OFF	ON	OFF	2
–	–	OFF	OFF	OFF	OFF	ON	ON	3
–	–	ON	ON	ON	ON	ON	OFF	62
–	–	ON	ON	ON	ON	ON	ON	63

• The node address is set with positions 1 to 6 of the dip switch.
• The configuration is carried out in binary format. This results in a configuration range of 1 to 63 in decimal format.

Setting the node address on the website of the welding machine:
Note down the IP address of the welding machine used:

1. On the welding machine control panel, select “Defaults”
2. On the welding machine control panel, select “System”
3. On the welding machine control panel, select “Information”
4. Note down the displayed IP address (example: 10.5.72.13)
   Access the website of the welding machine in the internet browser:
5. 5 Connect the computer to the network of the welding machine
6. Enter the IP address of the welding machine in the search bar of the internet browser and confirm
7. Enter the standard user name (admin) and password (admin)
   • The website of the welding machine is displayed
     Set the bus module node address:
8. On the welding machine website, select the “RI FB PRO/i” tab
9. Enter the desired node address for the interface under “Module configuration”
   For example: 2
10. Select “Set configuration”
11. Select “Restart module”
    • The set node address is applied

Set the Process Data Width of the Bus Module

Note down the IP address of the welding machine used:

1. On the welding machine control panel, select “Defaults”
2. On the welding machine control panel, select “System”
3. On the welding machine control panel, select “Information”
4. Note down the displayed IP address (example: 10.5.72.13)
   Open the website of the welding machine in the internet browser:
5. Connect the computer to the network of the welding machine
6. Enter the IP address of the welding machine in the search bar of the internet browser and confirm
7. Enter the standard user name (admin) and password (admin)
   • The website of the welding machine is displayed
     Set the process data width of the bus module:
8. On the welding machine website, select the “RI FB PRO/i” tab
9. Under “Process data”, select the desired process data configuration
10. Select “Save”
    • The field bus connection is restarted and the configuration is applied

Input and output signals

Data types

The following data types are used:

• UINT16 (Unsigned Integer)
  The whole number in the range from 0 to 65535
• SINT16 (Signed Integer)
  The whole number ranges from -32768 to 32767

Conversion examples:

• for a positive value (SINT16)
  e.g. desired wire speed x factor
  12.3 m/min x 100 = 1230dec = 04CEhex
• for a negative value (SINT16)
  e.g. arc correction x factor -6.4 x 10 = -64dec = FFC0hex

Availability of input signals
The input signals listed below are available from firmware V2.0.0 of the RI FB PRO/I onwards.

Input signals (from robot to power source)

Address				Signal	Activity/data type	Range	Factor	Process image
Relative			Absolu- te					Standard	Economy
WORD	BYTE	BIT	BIT
0	0	0	0	Welding Start	Increa- sing
		1	1	Robot ready	High
		2	2	Working mode Bit 0	High	See table Value Range for Working Mode
		3	3	Working mode Bit 1	High
		4	4	Working mode Bit 2	High
		5	5	Working mode Bit 3	High
		6	6	Working mode Bit 4	High
		7	7	—
	1	0	8	Gas on	Increa- sing
		1	9	Wire forward	Increa- sing
		2	10	Wire backward	Increa- sing
		3	11	Error quit	Increa- sing
		4	12	Touch sensing	High
		5	13	Torch blow out	Increa- sing
		6	14	Process line selection Bit 0	High	See table Value range Process li- ne selection
		7	15	Processing selection Bit 1	High

1	2	0	16	Welding simulation	High
		1	17	Welding process MIG/MAG: 1)   Synchro pulse on	High
				Welding process WIG: 2)   TAC on	High
		2	18	Welding process WIG: 2)   Cap shaping	High
		3	19	—
		4	20	—
		5	21	Booster manual	High
		6	22	Wire brake on	High
		7	23	Torchbody Xchange	High
	3	0	24	—
		1	25	Teach mode	High
		2	26	—
		3	27	—
		4	28	—
		5	29	Wire since start	Increa- sing
		6	30	Wire sense break	Increa- sing
		7	31	—

2	4	0	32	TWIN mode Bit 0	High	See table Value Range for TWIN Mode
		1	33	TWIN mode Bit 1	High
		2	34	—
		3	35	—
		4	36	—
		5	37	Documentation mode	High	See table Value Range for Docu- mentation Mode
		6	38	—
		7	39	—
	5	0	40	—
		1	41	—
		2	42	—
		3	43	—
		4	44	—
		5	45	—
		6	46	—
		7	47	Disable process-controlled correction	High

3	6	0	48	—
		1	49	—
		2	50	—
		3	51	—
		4	52	—
		5	53	—
		6	54	—
		7	55	—
	7	0	56	ExtInput1 => OPT_Output 1	High
		1	57	ExtInput2 => OPT_Output 2	High
		2	58	ExtInput3 => OPT_Output 3	High
		3	59	ExtInput4 => OPT_Output 4	High
		4	60	ExtInput5 => OPT_Output 5	High
		5	61	ExtInput6 => OPT_Output 6	High
		6	62	ExtInput7 => OPT_Output 7	High
		7	63	ExtInput8 => OPT_Output 8	High
4	8- 9	0–7	64–79	Welding characteristic- / Job number	UINT16	0 to 1000	1
5	10 – 11	0-7	80-95	Welding process MIG/MAG: 1) Constant Wire: Wire feed speed command value	SINT16	-327,68 to 327,67 [m/min]	100
				Welding process WIG: 2) Main- / Hotwire current command value	UINT16	0 to 6553,5 [A]	10
				For job-mode: Power correction	SINT16	-20,00 to 20,00 [%]	100

6	12 – 13	0-7	96-111	Welding process MIG/MAG: 1)   Arclength correction	SINT16	-10,0 to 10,0 [Schritte]	10
				Welding process MIG/MAG Standard-Manuel:   Welding voltage	UINT16	0,0 to 6553,5 [V]	10
				Welding process WIG: 2)   Wire feed speed command value	SINT16	-327,68 to 327,67 [m/min]	100
				For job-mode:   Arclength correction	SINT16	-10,0 to 10,0 [Schritte]	10
				Welding process Constant Wire:   Hotwire current	UINT16	0,0 to 6553,5 [A]	10
7	14 – 15	0-7	112-127	Welding process MIG/MAG: 1)   Pulse-/dynamic correction	SINT16	-10,0 to 10,0 [steps]	10
				Welding process MIG/MAG Standard-Manuel:   Dynamic	UINT16	0,0 to 10,0 [steps]	10
				Welding process WIG: 2)   Wire correction	SINT16	-10,0 to 10,0 [steps]	10
8	16 – 17	0-7	128-143	Welding process MIG/MAG: 1)   Wire retract correction	UINT16	0,0 to 10,0 [steps]	10
				Welding process WIG: 2)   Wire retract end	UINT16	OFF, 1 to 50 [mm]	1
9	18 – 19	0-7	144-159	Welding speed	UINT16	0,0 to 1000,0 [cm/min]	10

10	20 – 21	0-7	160-175	Process controlled correction		See table Value range for Process controlled correction
11	22 – 23	0-7	176-191	Welding process WIG: 2)   Wire positioning start
12	24 – 25	0-7	192-207	—
13	26 – 27	0-7	208-223	—
14	28 – 29	0-7	224-239	—
15	30 – 31	0-7	240-255	Wire forward / backward length	UINT16	OFF / 1 to 65535 [mm]	1
16	32 – 33	0-7	256-271	Wire sense edge detection	UINT16	OFF / 0,5 to 20,0 [mm]	10
17	34 – 35	0-7	272-287	—
18	36 – 37	0-7	288-303	—
19	38 – 39	0-7	304-319	Seam number	UINT16	0 to 65535	1

1. MIG/MAG Puls-Synergic, MIG/MAG Standard-Synergic, MIG/MAG Stan-dard-Manuel, MIG/MAG PMC, MIG/MAG, LSC
2. WIG cold wire, WIG hotwire

Value Range for Working Mode

Bit 4	Bit 3	Bit 2	Bit 1	Bit 0	Description
0	0	0	0	0	Internal parameter selection
0	0	0	0	1	Special 2-step mode characteristics
0	0	0	1	0	Job mode

0	1	0	0	0	2-step mode characteristics
0	1	0	0	1	2-step MIG/MAG standard manual
1	0	0	0	0	Idle Mode
1	0	0	0	1	Stop coolant pump
1	1	0	0	1	R/L-Measurement

Value range for operating mode

Value Range for Documentation Mode

Bit 0	Description
0	Seam number of welding machine (internal)
1	Seam number of robots (Word 19)

The value range for documentation mode

The value range for Process control-led correction

Process	Signal	Activity/data type	Value range configuration range	Unit	Factor
PMC	Arc length stabilizer	SINT16	-327.8 to +327.7 0.0 to +5.0	Volts	10

The value range for process-dependent correction

Value range Process line selection

Bit 1	Bit 0	Description
0	0	Process line 1 (default)
0	1	Process line 2
1	0	Process line 3
1	1	Reserved

Value range for process line selection

Value Range for TWIN Mode

Bit 1	Bit 0	Description
0	0	TWIN Single mode
0	1	TWIN Lead mode
1	0	TWIN Trail mode
1	1	Reserved

The value range for the TWIN mode

Availability of the output signals
The output signals listed below are available from firmware V2.0.0 of the RI FB PRO/I onwards.

Output Signals (from Power Source to Robot)

Address				Signal	Activity/data type	Range	Factor	Process image
relative			absolute					Standard	Economy
WORD	BYTE	BIT	BIT
0	0	0	0	Heartbeat Powersource	High/Low	1 Hz
		1	1	Power source ready	High
		2	2	Warning	High
		3	3	Process active	High
		4	4	Current flow	High
		5	5	Arc stable- / touch signal	High
		6	6	Main current signal	High
		7	7	Touch signal	High
	1	0	8	Collision box active	High	0 = collision or cable break
		1	9	Robot Motion Release	High
		2	10	Wire stick workpiece	High
		3	11	—
		4	12	Short circuit contact tip	High
		5	13	Parameter selection internally	High
		6	14	Characteristic number valid	High
		7	15	Torch body gripped	High

1	2	0	16	Command value out of range	High
		1	17	Correction out of range	High
		2	18	—
		3	19	Limitsignal	High
		4	20	—
		5	21	—
		6	22	Main supply status	Low
		7	23	—
	3	0	24	Sensor status 1	High	See table Assign- ment of Sensor Statuses 1–4
		1	25	Sensor status 2	High
		2	26	Sensor status 3	High
		3	27	Sensor status 4	High
		4	28	—
		5	29	—
		6	30	—
		7	31	—
2	4	0	32	—
		1	33	—
		2	34	—
		3	35	Safety status Bit 0	High	See table Value range Safety status
		4	36	Safety status Bit 1	High
		5	37	—
		6	38	Notification	High
		7	39	System not ready	High
	5	0	40	—
		1	41	—
		2	42	—
		3	43	—
		4	44	—
		5	45	—
		6	46	—
		7	47	—

3	6	0	48	Process Bit 0	High	See table Value Range for Process Bit
		1	49	Process Bit 1	High
		2	50	Process Bit 2	High
		3	51	Process Bit 3	High
		4	52	Process Bit 4	High
		5	53	—
		6	54	Touch signal gas nozzle	High
		7	55	TWIN synchronization active	High
	7	0	56	ExtOutput1 <= OPT_In- put1	High
		1	57	ExtOutput2 <= OPT_In- put2	High
		2	58	ExtOutput3 <= OPT_In- put3	High
		3	59	ExtOutput4 <= OPT_In- put4	High
		4	60	ExtOutput5 <= OPT_In- put5	High
		5	61	ExtOutput6 <= OPT_In- put6	High
		6	62	ExtOutput7 <= OPT_In- put7	High
		7	63	ExtOutput8 <= OPT_In- put8	High
4	8- 9	0-7	64-79	Welding voltage	UINT16	0.0 to 655.35 [V]	100
5	10 – 11	0-7	80-95	Welding current	UINT16	0.0 to 6553.5 [A]	10
6	12 – 13	0-7	96-111	Wire feed speed	SINT16	-327.68 to 327.67 [m/ min]	100
7	14 – 15	0-7	112-127	Actual real value for seam tracking	UINT16	0 to 6.5535	10000
8	16- 17	0-7	128-143	Error number	UINT16	0 to 65535	1
9	18 – 19	0-7	144-159	Warning number	UINT16	0 to 65535	1

10	20 – 21	0-7	160-175	Motor current M1	SINT16	-327.68 to 327.67 [A]	100
11	22 – 23	0-7	176-191	Motor current M2	SINT16	-327.68 to 327.67 [A]	100
12	24 – 25	0-7	192-207	Motor current M3	SINT16	-327.68 to 327.67 [A]	100
13	26 – 27	0-7	208-223	—
14	28 – 29	0-7	224-239	—
15	30 – 31	0-7	240-255	—
16	32 – 33	0-7	256-271	Wire position	SINT16	-327.68 to 327.67 [mm]	100
17	34 – 35	0-7	272-287	—
18	36 – 37	0-7	288-303	—
19	38 – 39	0-7	304-319	—

Assignment of Sensor Statuses 1–4

Signal	Description
Sensor status 1	OPT/i WF R wire end (4,100,869)
Sensor status 2	OPT/i WF R wire drum (4,100,879)
Sensor status 3	OPT/i WF R ring sensor (4,100,878)
Sensor status 4	Wire buffer set CMT TPS/I (4,001,763)

Assignment of sensor statuses

Value range Safety status

Bit 1	Bit 0	Description
0	0	Reserve
0	1	Hold
1	0	Stop
1	1	Not installed / active

Value range Safety status

Value Range for Process Bit

Bit 4	Bit 3	Bit 2	Bit 1	Bit 0	Description
0	0	0	0	0	No internal parameter selection or process
0	0	0	0	1	MIG/MAG pulse synergic
0	0	0	1	0	MIG/MAG standard synergic
0	0	0	1	1	MIG/MAG PMC
0	0	1	0	0	MIG/MAG LSC
0	0	1	0	1	MIG/MAG standard manual
0	0	1	1	0	Electrode
0	0	1	1	1	TIG
0	1	0	0	0	CMT
0	1	0	0	1	Constant Wire
0	1	0	1	0	ColdWire
0	1	0	1	1	DynamicWire

Value Range for Process Bit

Value Range for Function Status

Bit 1	Bit 0	Description
0	0	Inactive
0	1	Idle
1	0	Finished
1	1	Error

The value range for function status

SPARE PARTS ONLINE

spareparts.fronius.com

Fronius International GmbH

• FroniusstraBe 1 4643 Pettenbach Austria
• contact@fronius.com
• www.fronius.com.

At www.fronius.com/contact you will find the contact details of all Fronius subsidiaries and Sales & Service Partners.

Documents / Resources

Fronius DP-V1 RI MOD i CC M40 Profibus [pdf] Instruction Manual DP-V1 RI MOD i CC M40 Profibus, DP-V1, RI MOD i CC M40 Profibus, MOD i CC M40 Profibus, CC M40 Profibus, M40 Profibus, Profibus

References

• User Manual