Endress plus Hauser Liquiphant FTL60 IO-Link Point Level Switch for Liquids
Specifications
- Product Name: Liquiphant FTL60 IO-Link
- Type: Vibronic Point level switch for liquids
- Function: Detects liquid levels while being unaffected by turbulence, air bubbles, foam, vibration, solids content, or buildup
Product Usage Instructions
Function and System Design
- The Liquiphant FTL60 IO-Link uses a Vibronic measuring principle with a reliable measuring system. It communicates and processes data effectively and ensures device-specific IT security.
Input
- The device measures liquid levels within a specified measuring range. Ensure the measured variable is compatible with the intended use.
Mounting
- Proper orientation and installation of the device are crucial.
- Follow the provided installation instructions carefully, especially when installing in piping. Adhere to special mounting instructions for optimal performance.
Environment
- Consider the ambient temperature range, storage temperature, operating height, climate class, degree of protection, pollution degree, vibration resistance, shock resistance, and electromagnetic compatibility for the device’s environment.
Display and User Interface
- The device features an LED indicator for visual feedback and supports remote operation. It can be integrated into various systems and is compatible with supported operating tools.
Certificates and Approvals
- The Liquiphant FTL60 IO-Link meets hygienic design requirements, complies with cGMP requirements, is TSE (BSE) compliant, approved by Industry Canada, and meets ASME BPE standards.
FAQ
- Q: How do I calibrate the Liquiphant FTL60 IO-Link?
- A: Calibration instructions can be found in the user manual. Follow the step-by-step guide to ensure accurate calibration.
- Q: What should I do if the LED indicator does not light up?
- A: Check the power source and connections. If the issue persists, refer to troubleshooting tips in the manual or contact customer support.
- Q: Can the device be used with corrosive liquids?
- A: The device is designed for use with a wide range of liquids but check the compatibility with corrosive liquids in the user manual before use.
About this document
Safety symbols
DANGER
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTICE
This symbol contains information on procedures and other facts which do not result in personal injury.
Tool symbols Open-ended wrench
Communication-specific symbols Bluetooth®: Wireless data transmission between devices over a short distance. IO-Link: Communications system for connecting intelligent sensors and actuators to an automation system. In the IEC 61131-9 standard, IO-Link is standardized under the description “Single-drop digital communication interface for small sensors and actuators (SDCI)”.
Symbols for certain types of information
Permitted: Procedures, processes or actions that are permitted.
Forbidden: Procedures, processes or actions that are forbidden.
Additional information:
Reference to documentation:
Reference to page:
Series of steps: 1. , 2. , 3.
Result of an individual step:
Symbols in graphics
Item numbers: 1, 2, 3 …
Series of steps: 1. , 2. , 3.
Views: A, B, C, …
PN Nominal pressure MWP Maximum working pressure The maximum working pressure is indicated on the nameplate. Operating tool
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Liquiphant FTL60 IO-Link
Graphic conventions
The term “operating tool” is used in place of the following operating software: · FieldCare / DeviceCare, for operation via IO-Link communication and PC · SmartBlue app, for operation using an Android or iOS smartphone or tablet
PLC Programmable logic controller (PLC)
· Installation, explosion and electrical connection drawings are presented in simplified format · Devices, assemblies, components and dimensional drawings are presented in reduced-line
format · Dimensional drawings are not to-scale representations; the dimensions indicated are
rounded off to 2 decimal places · Unless otherwise described, flanges are presented with sealing surface form EN1092-1;
ASME B16.5, RF.
Measuring principle Measuring system
Function and system design
The sensor’s tuning fork vibrates at its intrinsic frequency. As soon as the liquid covers the tuning fork, the vibration frequency decreases. The change in frequency causes the point level switch to switch.
Point level detection Maximum or minimum detection for liquids in tanks or pipes in all industries. Suitable for leakage monitoring, pump dry-running protection or overfill prevention, for example. The point level switch differentiates between the “covered” and “not covered” conditions. Depending on the MIN (minimum detection) or MAX (maximum detection) modes, there are two possibilities in each case: OK status and demand mode. OK status · In MIN mode, the fork is covered, e.g. pump dry-running protection · In MAX mode, the fork is not covered, e.g. overfill prevention Demand mode · In MIN mode, the fork is not covered, e.g. pump dry-running protection · In MAX mode, the fork is covered, e.g. overfill prevention
A complete measuring system comprises:
1
2
3
Communication and data processing
Reliability
1 PLC (programmable logic controller) 2 IO-Link master 3 Device
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· Digital communication protocol IO-Link, 3-wire · Bluetooth (optional)
IT security
Our warranty is valid only if the product is installed and used as described in the Operating Instructions. The product is equipped with security mechanisms to protect it against any inadvertent changes to the settings.
IT security measures, which provide additional protection for the product and associated data transfer, must be implemented by the operators themselves in line with their security standards.
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Liquiphant FTL60 IO-Link
Device-specific IT security
The device offers specific functions to support protective measures by the operator. These functions can be configured by the user and guarantee greater in-operation safety if used correctly. The user role can be changed with an access code (applies to operation via Bluetooth or FieldCare, DeviceCare or asset management tools (e.g. AMS, PDM).
Access via Bluetooth® wireless technology
Secure signal transmission via Bluetooth® wireless technology uses an encryption method tested by the Fraunhofer Institute.
· Without the SmartBlue app, the device is not visible via Bluetooth® wireless technology. · Only one point-to-point connection is established between the device and a smartphone or tablet. · The Bluetooth® wireless technology interface can be disabled via local operation or via SmartBlue.
Measured variable Measuring range
Input
Level (point level), MAX or MIN safety
Depends on the installation location and the pipe extension ordered Maximum sensor length 1.5 m (5 ft)
Output signal
Switching capacity
Signal on alarm for devices with current output Load
Output
· 2 outputs, configurable as switch output, analog output or IO-Link output · The current output offers a choice of three different operating modes:
· 4 to 20.5 mA · NAMUR NE 43: 3.8 to 20.5 mA (factory setting) · US mode: 3.9 to 20.5 mA
· Switch status ON: Ia 200 mA 1); switch status OFF: Ia <0.1 mA 2) · Switch cycles: >1 · 107 · Voltage drop PNP: 2 V · Overload protection: Automatic load testing of switching current;
· Max. capacitive load: 1 µF at max. supply voltage (without resistive load) · Max. cycle duration: 0.5 s; min. ton: 40 µs · Periodic disconnection from protective circuit in the event of overcurrent (f = 1 Hz)
Current output Signal on alarm in accordance with NAMUR recommendation NE 43. · Max. alarm: can be set from 21.5 to 23 mA · Min. alarm: <3.6 mA (factory setting)
For the current output, the following applies: In order to guarantee sufficient terminal voltage, a maximum load resistance R L (including line resistance) must not be exceeded, depending on the supply voltage U of the supply unit.
1) If outputs “1 x PNP + 4 to 20 mA” are used at the same time, switch output OUT1 can be loaded with up to 100 mA load current over the entire temperature range. Up to 50 °C (122 °F) ambient temperature and up to 85 °C (185 °F) process temperature, the switching current may be up to 200 mA. If the “1 x PNP” or “2 x PNP” configuration is used, the switch outputs can be loaded in total with up to 200 mA over the entire temperature range.
2) Differing for switch output OUT2, for switch status OFF: Ia< 3.6 mA and Ua<2 V and for switch status ON: voltage drop PNP:2.5 V
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Liquiphant FTL60 IO-Link
Damping Switch output
Protocol-specific data
Terminal assignment
R L max [W] 1022
587
152
2
RLmax £
U 12V 23 mA
0 10 20 12 1
30 U [V]
1 Power supply 12 to 30 V 2 RLmax maximum load resistance U Supply voltage
A0052603
If load is too great: · Failure current is indicated and error message is displayed (indication: MIN alarm current) · Periodic checking to establish if it is possible to quit fault state
A damping affects all continuous outputs. Factory setting: 1 s (can be configured from 0 to 999 s)
Preset switching delay times can be ordered: · 0.5 s when the tuning fork is covered and 1.0 s when the tuning fork is uncovered (factory setting) · 0.25 s when the tuning fork is covered and 0.25 s when the tuning fork is uncovered · 1.5 s when the tuning fork is covered and 1.5 s when the tuning fork is uncovered · 5.0 s when the tuning fork is covered and 5.0 s when the tuning fork is uncovered
The user can also set the switching delays for when the fork is covered and uncovered in the range from 1 to 60 seconds independently of one another. (Operation via Bluetooth or FieldCare, DeviceCare)
IO-Link specification 1.1.3 Device type ID: 0x91 0xDF 0x01
Power supply
2-wire
OUT 0.5A
L+ 21 34
1 Supply voltage L+, brown wire (BN) 2 OUT (L-), white wire (WH)
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Liquiphant FTL60 IO-Link
Available device plugs
Supply voltage
Power consumption Potential equalization Overvoltage protection 8
3-wire or 4-wire
OUT2 0.5A
L+ 21
34
OUT1 L
1 Supply voltage L+, brown wire (BN) 2 Switch or analog output (OUT2), white wire (WH) 3 Supply voltage L-, blue wire (BU) 4 Switching or IO-Link output (OUT1), black wire (BK)
The functionality of output 1 and 2 can be configured. Connection examples
A
L+ 21
34 L
B
L+ 21
34 L
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C
L+ 21 34
L
A 1 x PNP switch and analog output B 1 x PNP switch output C 2 x PNP switch output
M12 plug
A0052458
21 34
1 View of the connection on the device
A0052661
For further information, see the “Device-specific accessories” section
12 to 30 VDC on a direct current power unit IO-Link communication is guaranteed only if the supply voltage is at least 18 V.
The power unit must be tested to ensure it meets safety requirements (e.g. PELV, SELV, Class 2) and must comply with the relevant protocol specifications. A suitable circuit breaker should be provided for the device in accordance with IEC/EN61010-1. Protective circuits against reverse polarity, HF influences and overvoltage peaks are installed.
Non-hazardous area: To meet device safety specifications according to the IEC/EN61010 standard, the installation must ensure that the maximum current is limited to 500 mA.
If necessary, establish potential equalization using the process connection or the grounding clamp supplied by the customer.
The device satisfies the IEC/DINEN 61326-1 product standard (Table 2 Industrial environment). Depending on the type of connection (DC supply, input/output line) different test levels according to
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Liquiphant FTL60 IO-Link
IEC/DINEN 61326-1 against transient overvoltages are applied (IEC/DINEN 61000-4-5 Surge): test level for DC power supply lines and input/output lines: 1 000 V line to earth. Overvoltage protection category In accordance with IEC/DINEN 61010-1, the device is intended for use in networks with overvoltage protection category II.
Reference operating conditions
Take switch point into consideration
Performance characteristics
· As per IEC 62828-2 · Ambient temperature: +23 °C (+73 °F) · Process temperature: +23 °C (+73 °F) · Humidity j = constant, in the range: 5 to 80 % RH ± 5 % · Medium density (water): 1 g/cm³ (62.4 lb/ft³) · Medium viscosity: 1 mPas · Ambient pressure pA = constant, in the range: 860 to 1 060 mbar (12.47 to 15.37 psi) · Process pressure: atmospheric pressure/unpressurized · Sensor installation: vertically from above · Switch direction of sensor: uncovered to covered · Supply voltage: 24 V DC ±3 V DC
The following are typical switch points, depending on the orientation of the point level switch.
Water +23 °C (+73 °F)
Minimum distance between the tuning fork and the tank wall or pipe wall: 10 mm (0.39 in)
A
B
C
~13 (0.5) ~4 (0.16)
~12.5 (0.49)
D D
D
Resolution
Maximum measured error
Hysteresis
Non-repeatability
Influence of the process temperature
Influence of the process pressure
2 Typical switch points. Unit of measurement mm (in)
A Installation from above B Installation from below C Installation from the side D Switch point
A0037915
Current output: <1 µA
At reference operating conditions: max. ± 1 mm (0.04 in) at switch point
Typically 2.5 mm (0.1 in)
0.5 mm (0.02 in)
The switch point moves from +1.4 to 2.6 mm (+0.06 to 0.1 in) in the temperature range of 50 to +150 °C (58 to +302 °F)
The switch point moves from 0 to 2.6 mm (0 to 0.1 in) in the pressure range of 1 to +64 bar (14.5 to +928 psi)
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Liquiphant FTL60 IO-Link
Influence of the process medium density (at room temperature and normal pressure)
C [in] [mm]
6 0.2
4 0.1 2
00 -0.1 -2
-4 -0.2
-6 -0.3 -8
0.5
31.2
B () B1
A ()
A1 1 62.4
3 Switch point deviation over density
A Setting ()>0.7 g/cm³ (43.7 lb/ft³) A1 Reference operating condition = 1 g/cm³ (62.4 lb/ft³) B Setting ()>0.5 g/cm³ (31.21 lb/ft³) B1 Reference operating condition = 0.7 g/cm³ (43.7 lb/ft³) C Switch point deviation
1.5 93.6
2 [g/cm]
[lb/³] 124.9
A0037669
Density setting · TCtyp., [mm/10 k] · >0.7 g/cm³ (43.7 lb/ft³): 0.2 · >0.5 g/cm³ (31.21 lb/ft³): 0.2 · Pressuretyp., [mm/10 bar] · >0.7 g/cm³ (43.7 lb/ft³): 0.3 · >0.5 g/cm³ (31.21 lb/ft³): 0.4
Response time
Dynamic behavior of switch output 20 ms
Dynamic behavior, current output
· Dead time (t1): 3.5 ms maximum · Time constant T63 (t2): 10 ms maximum · Time constant T90 (t3): 24 ms maximum
Warm-up time (according to IEC62828-4)
The warm-up time indicates the time the sensor requires to reach its maximum accuracy or performance after the supply voltage is applied
Warm-up time: 10 s
Orientation
Mounting
· Any orientation for compact version or version with a tube length up to approx. 500 mm (19.7 in) · Vertical orientation from above for device with long pipe · Minimum distance between the tuning fork and the tank wall or pipe wall: 10 mm (0.39 in)
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Installation instructions
4 Installation examples for a vessel, tank or pipe
A0053113
Mounting instructions During installation, it is important to ensure that the sealing element used has an operating temperature that corresponds to the maximum temperature of the process.
· Devices with CSA approval are intended for indoor use · Devices are suitable for use in wet environments in accordance with IEC/EN61010-1
Take viscosity into consideration Viscosity values · Low viscosity: <2 000 mPas · High viscosity: >2 000 to 10 000 mPas
Low viscosity Low viscosity, e.g. water: <2 000 mPas It is permitted to position the tuning fork within the installation socket.
> 50 (1.97)
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> 25 (0.98)
5 Installation example for low-viscosity liquids. Unit of measurement mm (in)
High viscosity NOTICE Highly viscous liquids may cause switching delays.
Make sure that the liquid can run off the tuning fork easily. Deburr the socket surface.
High viscosity, e.g. viscous oils: 10 000 mPas The tuning fork must be located outside the installation socket!
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Liquiphant FTL60 IO-Link
> 40 (1.57)
6 Installation example for a highly viscous liquid. Unit of measurement mm (in)
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Avoid buildup
· Use short installation sockets to ensure that the tuning fork projects freely into the vessel · Leave sufficient distance between the buildup expected on the tank wall and the tuning fork
7 Installation examples for a highly viscous process medium
Take clearance into consideration. Allow sufficient clearance outside the tank for mounting and electrical connection.
A0033239
8 Take clearance into consideration.
12
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Liquiphant FTL60 IO-Link
Aligning the tuning fork using the marking The tuning fork can be aligned using the marking in such a way that the medium drains off easily and buildup is avoided. Markings on process connection: Material specification, thread designation, circle, line or double line
Installing the device in piping
316L/G1
9 Position of the tuning fork when installed horizontally in the vessel using the marking
A0039125
· Flow velocity up to 5 m/s with a viscosity of 1 mPas and density of 1 g/cm³ (62.4 lb/ft³) (SGU). Check for correct functioning in the event of other process medium conditions.
· The flow will not be significantly impeded if the tuning fork is correctly aligned and the marking is pointing in the direction of flow.
· The marking is visible when installed.
Special mounting instructions
10 Installation in pipes (take fork position and marking into consideration)
A0034851
Vessel with heat insulation
If process temperatures are high, the device should be incorporated in the usual vessel insulation system to prevent the electronics from heating as a result of thermal radiation or convection. The insulation in this case should not be higher than the neck of the device.
1 2
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11 Vessel with heat insulation (example)
1 Vessel insulation 2 Insulation max. up to the housing neck
A0053115
Support the device
Support the device in the event of severe dynamic load. Maximum lateral loading capacity of the pipe extensions and sensors: 75 Nm (55 lbf ft).
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Liquiphant FTL60 IO-Link
12 Examples of support in the event of dynamic load
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Weld-in adapter with leakage hole
Weld in the weld-in adapter in such a way that the leakage hole is pointing downwards. This enables any leaks to be detected quickly.
316L
13 Weld-in adapter with leakage hole
A0039230
Environment
Ambient temperature range
40 to +85 °C (40 to +185 °F)
The permitted ambient temperature is reduced at higher process temperatures.
The following information only takes functional aspects into consideration. Additional restrictions may apply for certified device versions.
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Liquiphant FTL60 IO-Link
Storage temperature Operating height Climate class Degree of protection
Pollution degree Vibration resistance Shock resistance Electromagnetic compatibility (EMC)
Ta
°F °C 185 85
P1
P2
104 40
32 0
-40 -40
P5
-40
0
80
-40
32
176
14 Ambient temperature Ta depending on the process temperature Tp
P3
P4
150 °C Tp 302 °F
A0053280
P
Tp
P1
40 °C (40 °F)
P2
+80 °C (+176 °F)
P3
+150 °C (+302 °F)
P4
+150 °C (+302 °F)
P5
40 °C (40 °F)
Ta +85 °C (+185 °F) +85 °C (+185 °F) +40 °C (+77 °F) 40 °C (40 °F) 40 °C (40 °F)
40 to +85 °C (40 to +185 °F)
Up to 5 000 m (16 404 ft) above sea level
According to IEC60068-2-38 test Z/AD (relative humidity 4 to 100%).
Test as per IEC60529 Edition 2.2 2013-08/ DINEN60529:2014-09 DINEN60529:2014-09 and NEMA 250-2014 For mounted M12 connecting cable: IP66/68/69, NEMA type 4X/6P /IP68,: (1.83mH2O for 24 h))
Pollution degree 2 according to IEC/EN61010-1
· Stochastic noise (random sweep) as per DINEN60068-2-64 Case 2/ IEC60068-2-64 Case 2 · Guaranteed for 5 to 2 000 Hz: 1.25 (m/s2)2/Hz, ~5 g
· Test standard: DINEN60068-2-27 Case 2 · Shock resistance: 30 g (18 ms) in all 3 axes
· Electromagnetic compatibility as per EN61326 series and NAMUR recommendation EMC (NE21) · Maximum deviation under the effect of disturbance: < 0.5% For more details refer to the EU Declaration of Conformity.
Process
Process temperature range
40 to +150 °C (40 to +302 °F) Pay attention to the pressure and temperature dependency.
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Liquiphant FTL60 IO-Link
Thermal shock Process pressure range
Test pressure Density
Viscosity Pressure tightness Solids contents
120 K/s
Pressure specifications LWARNING The maximum pressure for the device depends on the lowest-rated component with regard to pressure (components are: process connection, optional mounted parts or accessories).
Only operate the device within the specified limits for the components! MWP (maximum working pressure): The MWP is specified on the nameplate. This value refers
to a reference temperature of +20 °C (+68 °F) and may be applied to the device for an unlimited time. Note temperature dependence of MWP. For flanges, refer to the following standards for the permitted pressure values at higher temperatures: EN 1092-1 (with regard to their stability/ temperature property, the materials 1.4435 and 1.4404 are grouped together under 13E0 in EN 1092-1, Tab. 18; the chemical composition of the two materials can be identical) ASME B 16.5a, (the latest version of the standard applies in each case).
The Pressure Equipment Directive (2014/68/EU) uses the abbreviation “PS”. The abbreviation “PS”
corresponds to the MWP (maximum working pressure) of the device.
MWP data that deviate from this are provided in the relevant sections of the Technical
Information.
· PN = 64 bar (928 psi): test pressure = 1.5·PN maximum100 bar (1 450 psi) depending on the selected process connection
· Membrane burst pressure at 200 bar (2 900 psi) The device function is limited during the pressure test. Mechanical integrity is guaranteed up to 1.5 times the process nominal pressure PN.
Liquids with density > 0.7 g/cm³ (43.7 lb/ft³) Setting >0.7 g/cm³ (43.7 lb/ft³), as supplied to the customer Liquids with density 0.5 g/cm³ (31.2 lb/ft³) Setting >0.5 g/cm³ (31.2 lb/ft³), can be ordered as preset value or configurable Liquids with density > 0.4 g/cm³ (25.0 lb/ft³) Setting >0.4 g/cm³ (25.0 lb/ft³), can be ordered as preset value or configurable
For information on medium differentiation/density detection: Documentation Liquiphant density (FEL60D) with density computer FML621 (Endress+Hauser website www.endress.com Downloads)
10 000 mPas
Up to vacuum In vacuum evaporation plants, select the 0.4 g/cm³ (25.0 lb/ft³)/ density setting.
5 mm (0.2 in)
Design, dimensions
Mechanical construction
Device height
The device height consists of the following components: · Housing with electronics module · Temperature spacer with/without pressure-tight feedthrough (second line of defense), optional · Compact version, pipe extension or short pipe version · Process connection
The individual heights of the components can be found in the following sections: · Determine the height of the device and add the individual heights · Take the installation clearance into consideration (space that is needed to install the device)
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1
2
3
4
5
6
7
Dimensions
15 Product design
1 Housing with electronics module 2 Temperature spacer, pressure-tight feedthrough (second line of defense), optional 3 Process connection, e.g. clamp/Tri-Clamp 4 Process connection, e.g. thread 5 Compact probe version with tuning fork 6 Pipe extension probe with tuning fork 7 Short pipe version of probe with tuning fork
Housing
A0053358
45 (1.77) 95 (3.74) 115 (4.53)
54 (2.13) 12 (0.47)
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Temperature spacer, pressure-tight feedthrough (optional) Provides sealed insulation for the vessel and a normal ambient temperature for the housing.
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Liquiphant FTL60 IO-Link
1
A
1 Temperature spacer with/without pressure-tight feedthrough with maximum insulation length A 140 mm (5.51 in)
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Product Configurator, feature “Sensor design”: · Temperature spacer · Pressure-tight feedthrough (second line of defense)
If the sensor is damaged, this protects the housing from vessel pressures up to 100 bar (1 450 psi).
The “Pressure-tight feedthrough” version can only be selected in conjunction with the “Temperature spacer” option.
Probe design
Compact version Sensor length L: depends on process connection A For more details, see the “Process connections” section.
L L
L L
16 Probe design: Compact version, sensor length L
A0042435
Short tube version Sensor length L: depends on process connection · Thread G 1 approx. 118 mm (4.65 in) · Ingold, flush-mounted tank connection, DIN11851 pipe union, Varivent, Clamp/Tri-Clamp approx.
115 mm (4.53 in) · Flush-mounted 1″ (G1 welding boss from Endress+Hauser) approx. 104 mm (4.09 in)
Pipe extension · Sensor lengths L: 148 to 1 500 mm (5.83 to 59.06 in) · Length tolerances L: <1 m (3.3 ft) = 5 mm (0.2 in), 1 to 3 m (3.3 to 9.8 ft) =
10 mm (0.39 in)
A
B
C
21.5 ( 0.85)
21.5 ( 0.85)
21.5 ( 0.85)
17 Probe designs: pipe extension, short pipe (sensor length L). Unit of measurement mm (in)
A Thread G1 B e.g. Clamp/Tri-Clamp, Varivent C Flush-mounted tank connection for installation in welding neck
A0051989
18
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Liquiphant FTL60 IO-Link Tuning fork
40 (1.57)
17.2 (0.68) 1.5 (0.06) 10 (0.39) 17 (0.67)
Weight Materials
Process connections Endress+Hauser
18 Tuning fork. Unit of measurement mm (in)
A0038269
The weights of the individual components must be added together for the total weight.
Housing including electronics module 0.2 kg (0.44 lb)
Temperature spacer 0.6 kg (1.32 lb)
Pressure-tight feedthrough 0.7 kg (1.54 lb)
Pipe extension · 1 000 mm: 0.9 kg (1.98 lb) · 50 in: 1.15 kg (2.54 lb)
Process connection
See “Process connections” section
Materials in contact with process
Delta-ferrite content For the delta-ferrite content of the wetted parts, 1% can be guaranteed and certified (for welds 3%).
Process connection and pipe extension 316L (1.4404 or 1.4435)
Tuning fork 316L (1.4435)
Seals Scope of delivery including seal · Ingold fitting, seal material: EPDM (in compliance with FDA, USP Class VI) · Flush-mounted tank connection for installation in welding neck, seal material: silicone
Materials not in contact with process · Housing: 316L (1.4404) · Display: Polycarbonate · Device plug: For more information, see section on “Power supply”.
Process connection, sealing surface
· Flange ASME B16.5, RF · Flange EN1092-1, A · Flange EN1092-1, B1 · Thread ISO228, G · Ingold · Flush-mounted tank connection · DIN11851 pipe union · DIN11864-1 pipe union
19
· DRD · SMS1145 pipe union · Varivent (Varinline) · Clamp/Tri-Clamp
Height of process connection
A
B
Liquiphant FTL60 IO-Link
C
18 (0.71) 18 (0.71) 37 (1.46)
19 Maximum height specification for the process connections. Unit of measurement mm (in)
A Process connection with threaded connection B For example: Clamp/Tri-Clamp, Varivent C Flush-mounted tank connection for installation in welding neck
A0052399
Thread ISO228 G ¾ for installation in weld-in adapter
G ¾ with defined thread start for flush mounting in weld-in adapter · Only for sensor design: compact version · Material: 316L · Pressure rating, temperature: 40 bar (580 psi), +100 °C (+212 °F) · Pressure rating, temperature: 25 bar (363 psi), +150 °C (+302 °F) · Weight: 0.2 kg (0.44 lb) · Accessories: weld-in adapter, optionally available as “Accessory enclosed”
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
66.5 (2.62)
32
50.5 (1.99)
20 Thread ISO228 G¾. Unit of measurement mm (in)
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Thread ISO228 G 1 for installation in weld-in adapter
G 1 with defined thread start, comprising sealing surface for flush mounting in weld-in adapter · Material: 316L · Pressure rating, temperature: 40 bar (580 psi), +100 °C (+212 °F) · Pressure rating, temperature: 25 bar (363 psi), +150 °C (+302 °F) · Weight: 0.33 kg (0.73 lb) · Accessories: weld-in adapter, optionally available as “Accessory enclosed”
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
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80 (3.15)
41
61.3 (2.41)
21 Thread ISO228 G1. Unit of measurement mm (in)
Ingold fitting Ingold fitting 25 x 46 mm (2.52 in) · Material: 316L · Pressure rating: 16 bar (232 psi) · Temperature: 150 °C (302 °F) · Weight: 0.2 kg (0.44 lb) · Scope of delivery: cap-nut G1¼, seal
46 (1.81) 51.5 (2.03)
22 Ingold fitting 25 x 46 mm (2.52 in). Unit of measurement mm (in)
Flush-mounted tank connection for installation in weld-in adapter · Material: 316L · Pressure rating, temperature: 40 bar (580 psi), +100 °C (+212 °F) · Pressure rating, temperature: 25 bar (363 psi), 140 °C (284 °F) · Weight: 0.44 kg (0.97 lb) · Accessories: weld-in adapter, optionally available as “Accessory enclosed” · Scope of delivery: cap-nut, seal
55.5 (2.19)
Endress+Hauser
23 Flush-mounted tank connection. Unit of measurement mm (in)
DIN11851 pipe union
DN32 PN25 · Material: 316L · Slotted nut · Pressure rating, temperature: 40 bar (580 psi), +100 °C (+212 °F) · Pressure rating, temperature: 25 bar (363 psi), 140 °C (284 °F) · Weight: 0.3 kg (0.66 lb)
DN40 PN25 · Material: 316L · Slotted nut · Pressure rating, temperature: 40 bar (580 psi), +100 °C (+212 °F) · Pressure rating, temperature: 25 bar (363 psi), 140 °C (284 °F) · Weight: 0.35 kg (0.77 lb)
A0035551 A0051991 A0051993
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Liquiphant FTL60 IO-Link
DN50 PN25 · Material: 316L · Slotted nut · Pressure rating: 25 bar (363 psi) · Temperature: 140 °C (284 °F) · Weight: 0.47 kg (1.04 lb)
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
66.5 (2.62)
24 DIN11851 pipe union. Unit of measurement mm (in)
A0051995
DIN11864-1 pipe union
DIN11864-1 A DN50 pipe DIN11850 · Material: 316L · Slotted nut · Pressure rating: 25 bar (363 psi) · Temperature: 140 °C (284 °F) · Weight: 0.47 kg (1.04 lb)
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
66.5 (2.62)
25 DIN11864-1 pipe union. Unit of measurement mm (in)
A0052381
DRD
DRD 65 mm (2.56 in) · Material: 316L · Pressure rating, temperature: 40 bar (580 psi), +100 °C (+212 °F) · Pressure rating, temperature: 25 bar (363 psi), 140 °C (284 °F) · Weight: 0.43 kg (0.95 lb) · Accessories: welding flange with PTFE flat seal, optionally available as “Accessory enclosed”
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
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Endress+Hauser
Liquiphant FTL60 IO-Link
66.5 (2.62)
26 DRD. Unit of measurement mm (in)
A0051992
SMS1145 pipe union
SMS 2″ PN25 · Material: 316L · Pressure rating: 25 bar (363 psi) · Temperature: 140 °C (284 °F) · With cap-nut · Weight: 0.33 kg (0.72 lb)
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
66.5 (2.62)
27 SMS1145 pipe union. Unit of measurement mm (in)
A0051994
Varivent (Varinline)
Varivent F pipe DN25-32 PN40 · Material: 316L · Pressure rating: 25 bar (363 psi) · Temperature: 150 °C (302 °F) · Weight: 0.36 kg (0.79 lb)
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
56.5 (2.22)
ø50 (1.97)
28 Varivent F pipe DN25-32 PN40. Unit of measurement mm (in)
A0052749
Endress+Hauser
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Liquiphant FTL60 IO-Link
Varivent N pipe DN65-162 PN25 · Material: 316L · Pressure rating: 25 bar (363 psi) · Temperature: 150 °C (302 °F)
Suitable for GEA Tuchenhagen · Weight: 0.72 kg (1.59 lb)
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
56.5 (2.22)
ø68 (2.68)
29 Varivent N pipe DN65-162 PN25. Unit of measurement mm (in)
A0051996
Tri-Clamp
ISO 2852 DN25-38 (1 to 1½”), DIN 32676 DN25-40 · Material: 316L · Pressure rating: 25 bar (363 psi) · Temperature: 150 °C (302 °F) · Weight: 0.3 kg (0.66 lb)
ISO 2852 DN40-51 (2″), DIN 32676 DN50 · Material: 316L · Pressure rating: 25 bar (363 psi) · Temperature: 150 °C (302 °F) · Weight: 0.3 kg (0.66 lb)
The Tri-Clamp connection is compatible with NA Connect.
A seal is not included in the delivery. The maximum temperature and maximum pressure depend on the clamping ring and sealing element used (according to the process connection design). The lowest value applies in each case.
66.5 (2.62)
66.5 (2.62)
50.5 (1.99) 64 (2.52)
30
Tri-Clamp 1 to 1½”. Unit of measurement mm (in)
A0035555
A0037671
31 Tri-Clamp 2″. Unit of measurement mm (in)
24
Endress+Hauser
Liquiphant FTL60 IO-Link Flanges
66.5 (2.62)
Surface roughness LED indicator Endress+Hauser
32 Example with flange. Unit of measurement mm (in)
ASME B16.5 flanges, RF
Pressure rating Cl.150
Type NPS 2″
Material 316/316L
A0035554
Weight 2.4 kg (5.29 lb)
EN flanges EN 1092-1, A
Pressure rating PN25/40 PN25/40
Type DN25 DN50
Material 316L (1.4404) 316L (1.4404)
Weight 1.3 kg (2.87 lb) 3.2 kg (7.06 lb)
EN flanges EN 1092-1, B1
Pressure rating PN25/40 PN25/40
Type DN25 DN50
Material 316L (1.4404) 316L (1.4404)
Weight 1.4 kg (3.09 lb) 3.2 kg (7.06 lb)
· Housing: Ra <1.6 µm (63 µin), electropolished · Parts in contact with process: Ra <1.5 µm (59.1 µin) CoC ASME BPE
Optional: · Ra<0.3 µm (12 µin) mechanically polished (3-A, EHEDG) · Ra<0.38 µm (15 µin) electropolished, (3-A, EHEDG, CoC ASME BPE)
In this version, the wetted parts are made of 316L (1.4435) in accordance with BN2 (delta-ferrite content < 1%)
Display and user interface
The device is optionally available with Bluetooth® wireless technology.
Functions: · Display of the operating status (operation or fault) · Display of Bluetooth connection, locking status and function · Easy setup of the following functions with one button:
· Bluetooth On/Off · Locking On/Off · Trigger proof test or functional test
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Liquiphant FTL60 IO-Link
Remote operation
1
2
3
4
5
E
1 Operating status LED 2 Operating key “E” 3 Bluetooth LED 4 Trigger proof test or functional test LED 5 Keypad lock LED
Proof-test function For proof testing in safety instrumented systems according to WHG
The operating status LED shows the simulation status generated by the proof test.
Via IO-Link or Bluetooth
A0052426
6
2
4
1
3
5
33 Options for remote operation via IO-Link
1 PLC (programmable logic controller) 2 IO-Link master 3 Computer with operating tool e.g. DeviceCare/FieldCare) 4 FieldPort SFP20 5 Field Xpert SMT70/SMT77 or computer with operating tool (e.g. DeviceCare/FieldCare) 6 Transmitter
A0053130
Operation via Bluetooth® wireless technology (optional)
Prerequisite · Device with Bluetooth order option · Smartphone or tablet with Endress+Hauser SmartBlue app or PC with DeviceCare from version
1.07.07 or FieldXpert SMT70/SMT77
The connection has a range of up to 25 m (82 ft). The range can vary depending on environmental conditions such as attachments, walls or ceilings.
The operating keys on the display are locked as soon as the device is connected via Bluetooth.
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Liquiphant FTL60 IO-Link
System integration Supported operating tools
· IO-Link V1.1. · Smart Sensor Profile type 4.3 · SIO: Yes · Speed: COM2; 38.4 kBaud · Process data width: See Operating Instructions · Data storage: Yes · Block configuration: Yes
Smartphone or tablet with Endress+Hauser SmartBlue app, DeviceCare from version 1.07.07, FieldCare.
Hygienic design requirements
Compliance with requirements derived from cGMP
TSE (BSE) compliance (ADI free – Animal Derived Ingredients)
Industry Canada ASME BPE
Certificates and approvals
Current certificates and approvals for the product are available at www.endress.com on the relevant product page:
1. Select the product using the filters and search field. 2. Open the product page. 3. Select Downloads.
Other certificates and approvals for the product are available under https://www.endress.com-> Downloads.
· Notes on installation and certification in accordance with 3-A and EHEDG: SD02503F document “Hygienic approvals”
· Information on 3-A and EHEDG-certified adapters: TI00426F document “Weld-in adapters, process adapters and flanges”
· 3-A and EHEDG-certified versions of the sensor are suitable for Cleaning-in-Place (CIP) and Sterilization-in-Place (SIP) without removing them from the plant. This means that the sensor does not need to be removed during cleaning. The maximum permitted pressure and temperature values for sensor and adapter must not be exceeded (see notes in this TI).
· ASME BPE
cGMP is suitable for wetted parts: · The certificate is only available in English · Materials of construction · ADI-free based upon EMA/410/01 Rev.3 (TSE/BSE compliant) · Polishing and surface finish · Material/compound compliance table: USP, FDA
As the manufacturer, Endress+Hauser states: · That the parts of this product in contact with the process are not made from materials derived
from animals or · at least comply with the requirements of guidelines outlined in EMA/410/01 rev. 3 (TSE (BSE)
compliance).
CNR-Gen Section 7.1.3
The measuring system meets the requirements of the ASME BPE standard (Bioprocessing Equipment).
Ordering information
Detailed ordering information is available from your nearest sales organization www.addresses.endress.com or in the Product Configurator at www.endress.com:
1. Select the product using the filters and search field. 2. Open the product page.
Endress+Hauser
27
Identification
Liquiphant FTL60 IO-Link
3. Select Configuration.
Product Configurator – the tool for individual product configuration · Up-to-the-minute configuration data · Depending on the device: Direct input of measuring point-specific information such as
measuring range or operating language · Automatic verification of exclusion criteria · Automatic creation of the order code and its breakdown in PDF or Excel output format · Ability to order directly in the Endress+Hauser Online Shop
Measuring point (TAG)
The device can be ordered with a tag name.
Location of tag name Select in the additional specification: · Stainless steel wired-on tag plate · Paper adhesive label · Tag provided by the customer · Nameplate · IEC 61406 stainless steel tag · IEC 61406 stainless steel + NFC tag · IEC 61406 stainless steel, stainless steel tag · IEC61406 stainless steel + NFC, stainless steel · IEC61406 stainless steel tag, plate provided · IEC61406 stainless steel + NFC, plate provided
Definition of tag name Specify in the additional specification: 3 lines of maximum 18 characters each The specified tag name appears on the selected plate.
Visualization in SmartBlue app The first 32 characters of the tag name The tag name can always be changed specifically for the measuring point via Bluetooth.
Display on the nameplate The first 16 characters of the tag name
Display in electronic nameplate (ENP) The first 32 characters of the tag name
For details, see document SD03128P
Heartbeat Technology
Application packages
The application package can be ordered together with the device or can be activated subsequently with an activation code. Detailed information on the relevant order code is available from the website www.endress.com or from the Endress +Hauser Sales Center.
Heartbeat Technology offers diagnostic functionality through continuous self-monitoring, the transmission of additional measured variables to an external Condition Monitoring system and the in situ verification of devices in the application.
Heartbeat Diagnostics
Continuous self-monitoring of the device.
Diagnostic messages output to: · the onsite display · an asset management system (e.g. FieldCare or DeviceCare) · an automation system (e.g. PLC)
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Liquiphant FTL60 IO-Link
“Medium detection” operating mode
Heartbeat Verification
· Monitoring of the installed device without interrupting the process, including a verification report · Clear measuring point assessment (pass/fail) with high total test coverage as part of the
manufacturer’s specification · Can be used to document normative requirements · Meets the requirements for measurement traceability in accordance with ISO9001
(ISO9001:2015 Section 7.1.5.2) The verification report can be generated via Bluetooth.
Heartbeat Monitoring
· Continuously provides device and/or process data for an external system. Analysis of these data provides a basis for process optimization and predictive maintenance.
· Loop diagnostics wizard: Detection of elevated measuring circuit resistance values or declining power supply
· Process window wizard: Two frequency limits for monitoring the upper and lower range of the oscillation frequency (can be defined independently of one another). Changes in the process can be identified, e.g. corrosion or buildup.
· Safety mode wizard: The device can be write-protected via the software using this wizard. The safety-related parameters must be confirmed in the wizard.
Detailed description
See Special Documentation for SD Heartbeat Technology.
Default setting of operating mode (as-delivered state): point level detection of liquids. This setting covers most applications. In addition, the following operating modes can be selected in combination with the Heartbeat package: · Foam detection · Foam suppression
Foam detection
Area of application: point level detection in liquids with foam generation.
The device detects the foam and switches as soon as the tuning fork is immersed in the foam or when the fork is uncovered.
Application in accordance with the WHG (German Water Resources Act) is not possible in this operating mode. Detection of light foams such as: · Beer foam · Milk foam
Influence on switching behavior: · Particularly large air bubbles in the foam · Significantly reduced liquid content in the foam · Change in the properties of the foam during operation
Foam suppression
Area of application: point level detection in liquids with foam generation.
The device only switches when immersed in a homogeneous liquid.
The device does not react to the foam in this setting (is suppressed).
Application in accordance with the WHG (German Water Resources Act) is not possible in this operating mode.
Endress+Hauser
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Liquiphant FTL60 IO-Link
Device-specific accessories
Accessories
Accessories currently available for the product can be selected via the Product Configurator at www.endress.com:
1. Select the product using the filters and search field.
2. Open the product page.
3. Select Spare parts & Accessories.
M12 socket
M12 socket, straight · Material:
Body: PA; union nut: stainless steel; seal: EPDM · Degree of protection (fully locked): IP69 · Order number: 71638191
M12 socket, elbowed · Material:
Body: PA; union nut: stainless steel; seal: EPDM · Degree of protection (fully locked): IP69 · Order number: 71638253
Cables
Cable 4 x 0.34 mm2 (20 AWG) with M12 socket, elbowed, screw plug, length 5 m (16 ft) · Material: body: TPU; union nut: nickel-plated die-cast zinc; cable: PVC · Degree of protection (fully locked): IP68/69 · Order number: 52010285 · Wire colors
· 1 = BN = brown · 2 = WT = white · 3 = BU = blue · 4 = BK = black
Welding neck, process adapter and flange
For details, refer to TI00426F/00/EN “Weld-in adapters, process adapters and flanges”.
DeviceCare SFE100
Configuration tool for IO-Link, HART, PROFIBUS and FOUNDATION Fieldbusfield devices DeviceCare is available for download free of charge at www.software-products.endress.com. You need to register in the Endress+Hauser software portal to download the application.
Technical Information TI01134S
FieldCare SFE500
FDT-based plant asset management tool It can configure all intelligent field units in your system and helps you manage them. By using the status information, it is also a simple but effective way of checking their status and condition.
Technical Information TI00028S
Device Viewer Field Xpert SMT70
All the spare parts for the device, along with the order code, are listed in the Device Viewer (www.endress.com/deviceviewer).
Universal, high-performance tablet PC for device configuration in Ex Zone 2 and non-Ex areas For details, see “Technical Information” TI01342S
SmartBlue app
Mobile app for easy configuration of devices on site via Bluetooth wireless technology
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Liquiphant FTL60 IO-Link
Standard documentation
Supplementary devicedependent documentation
Documentation
For an overview of the scope of the associated Technical Documentation, refer to the following: · Device Viewer (www.endress.com/deviceviewer): Enter the serial number from the
nameplate · Endress+Hauser Operations app: Enter serial number from nameplate or scan matrix code on
nameplate.
Document type: Operating Instructions (BA) Installation and initial commissioning contains all the functions in the operating menu that are needed for a routine measuring task. Functions beyond this scope are not included.
Document type: Description of Device Parameters (GP) The document is part of the Operating Instructions and serves as a reference for parameters, providing a detailed explanation of each individual parameter of the operating menu.
Document type: Brief Operating Instructions (KA) Quick guide to the first measured value includes all essential information from incoming acceptance to electrical connection.
Document type: Safety Instructions, certificates Depending on the approval, safety instructions are supplied with the device, e.g. XA. This documentation is an integral part of the Operating Instructions. Information on the Safety Instructions (XA) that are relevant for the device is provided on the nameplate.
Additional documents are supplied depending on the device version ordered: Always comply strictly with the instructions in the supplementary documentation. The supplementary documentation is an integral part of the device documentation.
Registered trademarks
Apple® Apple, the Apple logo, iPhone, and iPod touch are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a service mark of Apple Inc.
Android® Android, Google Play and the Google Play logo are trademarks of Google Inc.
Bluetooth® The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks and trade names are those of their respective owners.
® Is a registered trademark. It may only be used in conjunction with products and services by members of the IO-Link Community or by non-members who hold an appropriate license. For more detailed information on its use, refer to the rules of the IO-Link Community at: www.io.link.com.
Endress+Hauser
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*71645388*
71645388
www.addresses.endress.com
Documents / Resources
 |
Endress plus Hauser Liquiphant FTL60 IO-Link Point Level Switch for Liquids [pdf] Instruction Manual FTL4X, LCGFTL4X, Liquiphant FTL60 IO-Link Point Level Switch for Liquids, Liquiphant FTL60 IO-Link, Point Level Switch for Liquids, Level Switch for Liquids, Switch for Liquids, Liquids, Switch |
