COMMSCOPE PFP-PX-S2 SPS Power Express Shelf User Guide

This equipment is not suitable for use in locations where children are likely to be present.
This equipment is intended only for use in a RESTRICTED ACCESS AREA.

Document: 8600427867P
© 2024 OmniOn Power Inc. All rights reserved.

Introduction

This manual is intended as a guide in assisting equipment understanding and installation. This conﬁguration of the Slimline Power system (SPS) has one SPS Rectiﬁer module and two Converter modules delivering -42 to -57VDC at 100VA power Per Channel. This shelf has a total of 16 Output DC Channel with each Converter module having 8 Output channel, each output channel can support 100VA with individual LED status. The SPS Power express (PE) shelf takes an input AC voltage of 100-120VAC 15-16A or 200-240VAC 9A which is fed to a single SPS rectiﬁer unit.
The Slimline power system are available in four different conﬁgurations with battery/without battery for IEC – C19 or terminal block AC input connector type described in table 1 below. It supports a shelf Alarm card for shelf status and fault indications with a controller. The AC input and DC output connections are available at the rear side of the panel.
The Slimline power system shelf with IEC– C19 AC input measures 44mm (1.73″) x 440.7mm (17.35″) x 300.22mm (11.82”) (H x W x D). The Slimline power system shelf with Terminal block AC input measures 44mm (1.73″) x 440.7mm (17.35″) x 335.02mm (13.19”) (H x W x D).

SPS Shelf variants with Part number	Description
J2007003L301CB	SPS POWER EXPRESS SHELF WITH BATT
J2007003L301C	SPS POWER EXPRESS SHELF NO BATT
J2007003L301AB	SPS POWER EXPRESS IEC-C19 SHELF WITH BATT
J2007003L301A	SPS POWER EXPRESS IEC-C19 SHELF NO BATT

Table 1: SPS Shelf Variants

Mounting Dimensions

Customer Care
+1 877 546-3243

Reference Documents
J2007003L301X-AD

Title
SPS POWER EXPRESS SHELF ASSEMBLY DRAWING

Safety Statements

Do not install this equipment over combustible surfaces.

Rules and Regulations – Follow all national and local rules and regulations when making ﬁeld connections.
Compression Connectors.

U. S. or Canada installations – use Listed/Certiﬁed compression connectors to terminate Listed/Certiﬁed ﬁeld-wire conductors where required.
All installations – apply the appropriate connector to the correct size conductor as speciﬁed by the connector manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.

Electrical Connection Securing: Torque to the values speciﬁed on labels or in the product documentation.
Cable Dress – dress to avoid damage to the conductors and undue stress on the connectors.

Fuses and Circuit Breakers – Size as required by the National Electric Code (NEC) and/or local codes. Refer to the equipment ratings to assure current does not exceed: Continuous Load (List 1) – 60% of protector rating Maximum Load (List 2 – typically end of discharge) – 80% of protector rating.
Field-wired Conductors – Follow all National Electric Code (NEC) and local rules and regulations .

Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
Size AC ﬁeld-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker rating.

Size DC ﬁeld-wired conductors with 90°C ampacity (NEC) equal to or greater than circuit breaker/fuse rating.
AC and DC input disconnect/protection – Provide accessible devices to remove input power in an emergency. Alarm Signals – Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.

Grounding – Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet ac service ground bus. In huts, vaults, and central ofﬁces connect to the system bonding network.
Circuit Breakers and Fuses – Use only those speciﬁed in the equipment ordering guide.
GMT Style Fuses – Use only fuses provided with safety cap.

Precautions

Install, service, and operate equipment only by professional, skilled and qualiﬁed personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment.
Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be connected in parallel with the output of the rectiﬁers. Turning off the rectiﬁers will not necessarily remove power from the bus.
Do not disconnect permanent bonding connections unless all power inputs are disconnected.
Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be possible.
Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages are present in the unit and on the interface cables that can shock or cause serious injury. When equipped with ringer modules, hazardous voltages will be present on the ringer output connectors.
- Use the following precautions in addition to proper job training and safety procedures:
- Use only properly insulated tools.
- Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
- Follow Lock Out Tag Out (LOTO) procedures: customer speciﬁed, site speciﬁc, or general as appropriate. Disconnect all power input before servicing the equipment. Check for multiple power inputs.
- Wear safety glasses.
- Follow Personal Protective Equipment requirements: customer speciﬁed, site speciﬁc, or general as appropriate.
- Test circuits before touching.
- Be aware of potential hazards before servicing equipment.
- Identify exposed hazardous electrical potentials on connectors, wiring, etc.
- Avoid contacting circuits when removing or replacing covers.
- Use a personal ESD strap when accessing or removing electronic components.
Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems, including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as pacemakers. Effects decrease with distance.

Equipment Identification

Safety Symbols

General caution, warning and Danger
Electrical Shock and Energy

Hazard Hot Surface warning

Information – Tools Required

Wire cutters and strippers
Digital meter with an accuracy of ±0.02%

Torque wrench: 0-65 in-lb (0-10 Nm)
Sockets 5/16”, 7/16”
Cable Crimpers

Screw drivers (ﬂat-blade and Phillips #1 and #2)

INSTALLATION

Step 1 – Mount Shelf

Position the SPS shelf System mounting ears with the mounting frame.

Attach shelf to the frame using three screws on each side (four on each side) – 12-24 (provided).
Torque to 35 in-lb (4Nm) – 5/16” socket.
Provide 2 inch minimum clearance at back of shelf for converter airﬂow.

Step 2 – Connect Chassis Ground

Lug Landings: #10 double-hole on 5/8-inch center (lugs not provided).
There are two provisions to mount the lug. It can be mounted either in horizontal direction or vertical direction. Refer ﬁgure 5 for chassis ground connection.
Minimum 10 AWG wire is recommended.

Torque to 30 in-lb (3.4Nm) – 5/16” socket.
Some applications may rely on frame mounting screws for shelf ground omitting the chassis ground cable.

Step 3 – Connect AC input
The AC input is provided through a IEC – C19 connector or 3 pin terminal connector based on the conﬁguration of the shelf discussed as below:
For J2007003L301AB and J2007003L301A Conﬁgurations:

Recommended AC input cable: P049-010.

Connect the IEC – C19 AC input cable to the C19 connector provided at the rear side of shelf.

For J2007003L301CB and J2007003L301C Conﬁgurations:

Use the thumb screw to remove the AC cover provided at the rear side of shelf.

Route the cable through the hole in the AC cover.
Wire size recommended is 12 AWG with ferrule.
Strip wire 3/16”

Insert wire fully into wire entry of the female 3 pin terminal connector.
Tighten the screw (1/16” ﬂat screw driver).
Connect the 3-pin female connector to the AC input terminal of the shelf.

Mount the AC cover back over the input and tighten the thumb screw.

Danger: Turn OFF and lock-out tag-out the AC source before making AC connections. Follow all local and national wiring rules.

Caution: Route AC cables to avoid contact with sharp or rough surfaces that may damage insulation and cause a short circuit.

Step 4 – Connect Battery

(Only applicable for J2007003L301AB and J2007003L301CB)

Recommended Wire size: 10AWG Recommended Lug landing: YAV10R, Stud size:10 Screw size: 10-32

Attach lugs to the wire .
Connect the lugs to the bus bar.

Torque the screw to 30 in-lb (3.4Nm).

Step 5 – Connect DC Output

There are 16 DC terminal Outputs and 16 DC Output Returns – 8 per Power Express Converter Module.

Strip the output wire 1/2”.
Push the screw driver into release hole (#0 Phillips or 1/8” ﬂat screw driver) at a downward angle.
Insert wire fully into wire entry.

Pull wire to verify insertion.

Step 6 – Set Controller Jumpers

LAN port may be temporarily set to Local mode, but must be set to Network mode for remote monitoring.

Alarm relays may be set to “Open on Alarm” or “Close on Alarm”.

Step 7 – Install Controller

Slide the PS841A_0I6R_USB_DS controller into the left most slot of the shelf.

Secure the controller by snapping it ﬁrmly to the shelf slot.

Step 8 – Install Alarm and LAN Cables

The Alarm connectors are on the rear side of the shelf.

Alarm J5 provides LAN – Connect to the Ethernet network.
ALARM J3 provides data connection for battery temperature and voltage monitor.
Alarm J1 and J2 have detachable blocks which can be used to Wire to ofﬁce alarms and signals.

Connect alarm cables to the 10-pin alarm connector.
Strip the alarm wire 3/16”.
Insert wire fully into wire entry (28-16 AWG).

Tighten screw with 1/16” ﬂat screw driver.
Insert alarm connector into the chassis.

Step 9 – Install 1-Wire Battery Temp and Voltage Monitor per Galaxy Pulsar Edge Controller Quick Start Guide – Optional

Connect 1-Wire Battery Temp and Voltage Monitor to upper DATA connector (J3) of SPS PE shelf.

Step 10 – Install Rectifiers

Firmly push the rectiﬁer module EP1600-UTEZ RECTIFIER into the rectiﬁer slot.

Tighten the thumb screw until the rectiﬁer is seated.
NOTE: When installing a rectifier in a powered system the RUN LED on the rectifier will blink until communication with the controller is established.

Step 11 – Verify Shelf ID Setting

Set Shelf ID to 01 to operate

Set Shelf ID to 99 to perform Lamp Test.

Step 12 – Install Converter Modules

Verify Module Type – PE 8CKT LMT MODULE (150027362 ). There are two converter modules to be installed in the converter shelf provided.

Open the latch of the converter module.
Insert module into the respective slot of the Shelf.
Close the latch of the converter module.

Step 13 – Initial Start Up

Verify that all AC, DC and Alarm connections are complete and secure.
Turn on the AC input breakers.

If there are no alarms, make required adjustments to the default settings on the controller for this installation.

Step 14 – Configure Controller per Galaxy Pulsar Edge Controller Quick Start Guide
Verify and edit controller basic configuration parameters per site engineering instructions.

Information

Information: Alarm Card (LEDs and Alarm)

Information: Converter Module LEDs

OK LED indicates the highest LED priority. Priority 1 is highest.
Each Circuit LED indicates the Condition of its Circuit, independently of the other Circuits.
Internal Shelf Comm Fault is the loss of communication between the alarm card and 1 or more modules. Possible causes: module removal and module internal failure.
Replace the module or remove and replaced the Alarm Card to clear the alarm.

Information: Circuit ON/OFF and Load Detection

Circuit ON: Output is powered unless over loaded (power exceeds 100VA). Overloads are retested every 4 sec.
Circuit OFF: Output is unpowered.

Circuit Load Detection:
Circuits are scanned for loads upon module power up and upon manual scan.
Circuits with loads are turned ON, circuits without loads are turned OFF.

Circuit ON/OFF status is only set by scans and Manual Circuit ON/OFF actions. The last action determines the ON/OFF state of each circuit.
The only automatic change in circuit ON/OFF status occurs upon module power up.

Information: Manual Module Operations
Manually Scan Circuit Loads: Press and release the Button – no interruption of power to ON circuits.

Manual Circuit ON/OFF:

Press and hold the Button to enter the manual mode hold until the OK LED turns OFF and back ON (2 seconds)
Tap the Button repeatedly until the desired Circuit LED blinks.
Circuit ON – LED ON with brief blink OFF
Circuit OFF – LED OFF with brief blink ON

Press and hold the Button to toggle the circuit ON/OFF hold until the OK LED turns OFF and back ON (2 seconds)
Repeat from step 2 to operate another circuit.
Automatic operation is restored after a few seconds of Button inactivity.
The OK LED is turned OFF when the button is pressed. It returns to ON when the button is released or after the button is held for 2 seconds.

Information: Fault Detection

Circuit ON: Output is powered unless over loaded (power exceeds 100VA). Overloads are retested every 4 sec.
Circuit OFF: Output is unpowered.

Circuit Load Detection:
Circuits are scanned for loads upon module power up and upon manual scan.
Circuits with loads are turned ON, circuits without loads are turned OFF.
Circuit ON/OFF status is only set by scans and Manual Circuit ON/OFF actions. The last action determines the ON/OFF state of each circuit. The only automatic change in circuit ON/OFF status occurs upon module power up.

Information: Alarm Connections

Alarm connections are on the rear of the shelf – J1 is Alarm Outputs and J2 is Alarm Inputs. Change alarm descriptions via LAN port (Web pages) or Craft port (EasyView2) when required.

Connector J1 – Controller Variants

Pin	0I5R_D (5 Relays), 0I6R_DS (6Relays)	3C3R 3 Inputs, 3 Relays,	9C0R_USB 9 Inputs, no Relays
1	Output: R3 = Rtn	Input: PBT/TR	Input: Door Open
2	Output: R2 = Rtn	Input: Hi Ext. Temp.	Input: Surge Protect Fail
3	Output: R1 = Rtn2	Output: R1 = Rtn	Input: Door 2 Open
4	Output: PMN Rtn	Output: PMN Rtn	Input: Ext DC Fail Major
5	Output: PMJ Rtn	Output: PMJ Rtn	Input: Ext DC Fail Minor
6	Output: R3 = ACF	Input: RTNS	Input: Returns
7	Output: R2 = RFA	Input: Cust. Alrm 1	Input: Retrieve Genera- tor
8	Output: R1 = BD	Output: R1 = BD	Input: Battery Fail
9	Output: PMN	Output: PMN	Input: Air Conditioner Fail
10	Output: PMJ	Output: PMJ	Input: External Fan Fail

Table 4: J1 Alarm Connections

Connector	J2
Pin	All Controllers
1	Input: SPD Fail
2	—
3	Input: AUX MAJ
4	Input: Air Cond. Fail
5	Input: Door Open
6	-48V
7	-48V
8	-48V
9	Output: R4 = FAJ1
10	Output: R4 = Rtn1,2

Table 5: J2 Alarm Connections

Only with 6 relay controllers (…6R…).
Returns for R1 and R4 are bridged. Other returns are isolated.

Information – Rectifier Basic Information

Rectifier		Input		Recommended AC Breaker	Output
Single phase, hot-pluggable, fan-cooled		Vac	A	A	Float Vdc	W	A
CC109165610	EP1600-UTEZ: 1600W	100 – 120	15	20	48 – 58	1200	24
CC109165610	EP1600-UTEZ: 1600W	200 – 240	7.5	10	48 – 58	1600	32

Table 6: Rectifier and Plant Data

Note: Output Current at 54.5V. Outputs are power-limited, not current-limited.

Information – Converter Module Basic Information

		Input		Recommended	Per Output
Converter
		Vdc	A	A	Vdc	VA	A
150027362	PE 8CKT LMT	-40 to -60	20	25	-42 to -58	100	2.38 Max

Table 7: Converter Data

Spare List

Power Modules

Ordering code	Description	Application
CC109165610	EP1600-UTEZ RECTIFIER	48 – 58V, 24A AC/DC Rectifier Module
150027362	PE 8CKT LMT MODULE	-48V unregulated Converter Module

Ship Loose Material

Ordering code	Description	Application
CC408578578	SCREW MCH #10-32 HEX HEX SL CONE LCK STEEL ZINC-CLEAR	Module Mounting Provisions
CC408577571	SCREW TAP #12-24 HEX WSH HEX SL STEEL ZINC- CLEAR	Module Mounting Provisions
450026710	TB 1850741 FRONT-MC 1,5/10-ST-3,81 8A 160V 10-POS	10-pin Connector
4600417774P	CONNECTOR 5.08MM PITCH 3POS 16A 300V	3POS AC Input mating connector

Table 8: Spares Listing

Specifications and Applications

Specifications and ordering information are in the Power Express Class 2 Distribution Brochure available at omnionpower.com

External Surge Protective Device (SPD) is required on all AC inputs.
Equipment and subassembly ports:
- are suitable for connection to intra-building or unexposed wiring or cabling
- can be connected to shielded intra-building cabling grounded at both ends.
Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated
Ground Plane (Mesh Bonding Network or Common Bonding Network).
Installation Environment – Install in Network Telecommunication Facilities, OSP, or where NEC applies.
Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
External Surge Protective Devices (SPDs) – are required on all AC inputs. Equipment Safety is Approved in IEC 60664-1 Installation Category II environments.
DC Returns – Isolated DC return (DC-I) or Common DC return (DC-C).

Change History (excludes grammar & clarifications)

Revision	Date	Description of the change
1.0	12/22/2021	Initial Release
2.0	02/03/2022	Changed lug size in step 4, Added part number for AC input cable in step 3.
2.1	05/22/2024	Updated as per OmniOn template

OmniOn Power Inc.
601 Shiloh Rd.
Plano, TX USA
omnionpower.com

We reserve the right to make technical changes or modify the contents of this document without prior notice. OmniOn Power does not accept any responsibility for errors or lack of information in this document and makes no warranty with respect to and assumes no liability as a result of any use of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of OmniOn Power. This document does not convey license to any patent or any intellectual property right. Copyright© 2024 OmniOn Power Inc. All rights reserved.

Documents / Resources

COMMSCOPE PFP-PX-S2 SPS Power Express Shelf [pdf] User Guide
PFP-PX-S2 SPS Power Express Shelf, PFP-PX-S2, SPS Power Express Shelf, Power Express Shelf, Express Shelf, Shelf

References

User Manual

COMMSCOPE PFP-PX-S2 SPS Power Express Shelf

Specifications

FAQ