Brainchild E62 PID Temperature Controller Instruction Manual

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Brainchild E62 PID Temperature Controller

Brainchild-E62-PID-Temperature-Controller- product

Overview & Appearance

Brainchild-E62-PID-Temperature-Controller- (2)

Keys and Displays

KEYPAD OPERATION

SCROLL KEY: Brainchild-E62-PID-Temperature-Controller- (3)
This key is used to select a parameter to be viewed or adjusted.

UP/Increase KEY:Brainchild-E62-PID-Temperature-Controller- (4)
This key is used to increase the value of the selected parameter.

DOWN/Decrease KEY:  Brainchild-E62-PID-Temperature-Controller- (5)
This key is used to decrease the value of the selected parameter.

SHIFT KEY:Brainchild-E62-PID-Temperature-Controller- (6)
This key is used to:

  • Move to the digit of the selected parameter and change the value by using up or down key to increase or decrease the value.

Scroll Up: Brainchild-E62-PID-Temperature-Controller- (7)
Two keys pressed synchronously are used to:

  • Go to the previous parameter

RESET: + Brainchild-E62-PID-Temperature-Controller- (8)
Two keys pressed synchronously are used to:

  • Revert the display to the home screen.
  • Reset a latching alarm once the alarm condition is removed.
  • Stop manual control mode, Auto-Tuning mode or calibration mode.
  • Clear an Auto-Tuning or communication error message.
  • Enter the manual control menu if a failure mode occurs.

Scroll Down: Brainchild-E62-PID-Temperature-Controller- (9)
Two keys pressed synchronously directly go to the Manual control mode

ENTER KEY: Brainchild-E62-PID-Temperature-Controller- (3)
Press Brainchild-E62-PID-Temperature-Controller- (3) and hold for 5 seconds or longer to:

  • Enter the Auto-Tuning mode. Brainchild-E62-PID-Temperature-Controller- (10) The display will show.
  • Enter the manual control mode. Brainchild-E62-PID-Temperature-Controller- (11) The display will show.
    Enter the setup menu mode. Brainchild-E62-PID-Temperature-Controller- (12)The display will show.
  • Brainchild-E62-PID-Temperature-Controller- (13) Perform calibration of a selected parameter during the calibration procedure. The display will show

The Menu has been divided into 5 groups. They are as follows:

  1. User Menu
  2. Auto-Tuning Mode Menu
  3. Manual Mode Menu
  4. Setup Menu
  5. Calibration Mode Menu

Brainchild-E62-PID-Temperature-Controller- (14)

  • Press Brainchild-E62-PID-Temperature-Controller- (3) for the next parameter ; Press Brainchild-E62-PID-Temperature-Controller- (3) and Brainchild-E62-PID-Temperature-Controller- (4) key to return to the previous parameter.
  • Press and holdBrainchild-E62-PID-Temperature-Controller- (3) for 3.1 seconds, then let go to select auto tuning mode.
  • Press and hold Brainchild-E62-PID-Temperature-Controller- (3)for 4.2 seconds, then let go, to select manual control mode.
  • Press and hold Brainchild-E62-PID-Temperature-Controller- (3)for 5.3 seconds, then let go to select setup mode.
  • Press and hold Brainchild-E62-PID-Temperature-Controller- (3) for 6.4 seconds, then let go to select calibration mode.

User Menu
Use Brainchild-E62-PID-Temperature-Controller- (3) key to enter basic menu parameters, and press  Brainchild-E62-PID-Temperature-Controller- (3) again to select SP1, SEL1~SEL8.
Press  Brainchild-E62-PID-Temperature-Controller- (3)Brainchild-E62-PID-Temperature-Controller- (4) to return to the previous.

Brainchild-E62-PID-Temperature-Controller- (15)

Auto-Tuning Mode
Press Brainchild-E62-PID-Temperature-Controller- (3) key 5 seconds to activate Auto-Tuning Mode

Brainchild-E62-PID-Temperature-Controller- (16)

Manual Mode Menu
Press Brainchild-E62-PID-Temperature-Controller- (3) key 3 seconds to execute the selected default program

Brainchild-E62-PID-Temperature-Controller- (17)

Enter Manual Control Mode; refer to Manual 6.1 & 6.8.2~6.8.4

Brainchild-E62-PID-Temperature-Controller- (18)

Setup Menu
The setup menu has been categorized into eight categories.
They are listed as below.

  1. Basic Menu (bASE)
  2. Output Menu (oUT)
  3. Communication Menu (CoMM)
  4. User Select Menu (SEL)

Basic Menu (bASE)
Use Brainchild-E62-PID-Temperature-Controller- (4)orBrainchild-E62-PID-Temperature-Controller- (5) key to get bASE in the lower display then use Brainchild-E62-PID-Temperature-Controller- (3) key to enter to basic menu parameters.

Brainchild-E62-PID-Temperature-Controller- (19)

Output Menu (oUT)
Use Brainchild-E62-PID-Temperature-Controller- (4)orBrainchild-E62-PID-Temperature-Controller- (5) key to get oUT in the lower display then use Brainchild-E62-PID-Temperature-Controller- (3) key to enter to output menu parameters.

Brainchild-E62-PID-Temperature-Controller- (20)

Communication Menu (CoMM)
Use Brainchild-E62-PID-Temperature-Controller- (4)orBrainchild-E62-PID-Temperature-Controller- (5) key to get CoMM in the lower display then use Brainchild-E62-PID-Temperature-Controller- (3) key to enter to communication menu parameters.
Please note that confirm A2FN set to CoMM when using communication.

Brainchild-E62-PID-Temperature-Controller- (21)

User Select Menu (SEL)
Use Brainchild-E62-PID-Temperature-Controller- (4)orBrainchild-E62-PID-Temperature-Controller- (5) key get SEL in the lower display then use Brainchild-E62-PID-Temperature-Controller- (3) key to enter to select the user menu parameters.

Brainchild-E62-PID-Temperature-Controller- (22)

Calibration Mode

Brainchild-E62-PID-Temperature-Controller- (24)

Press Brainchild-E62-PID-Temperature-Controller- (3) key for 2 seconds or longer (not more than 3 seconds) ; then release it to enter calibration Mode.
Press Brainchild-E62-PID-Temperature-Controller- (3) key for 5 seconds to perform calibration

  • Please note that it is required to use specialized equipment to apply calibration, attempting to change will affect device accuracy

Note:

  • Using Manual, Auto-Tuning, Calibration modes will break the control loop and change some of the previous setting data. Make sure that the system is allowable to apply these modes.
  • The flow chart shows a complete list of all parameters. For actual application, the number of available parameters will vary depending on the setup and model of the controller and will be less than that shown in the flow chart.
  • The user can select up to 8 parameters to put in the user select menu by using the SEL1~SEL8 parameters in the setup menu

Before you Start, Setup Input/Output
After power-up, press and hold Brainchild-E62-PID-Temperature-Controller- (3) for 5.3 seconds, then let go to enter Setup Menu. Complete Parameter setting, INPT, UNIT, DP, O1TY, O1L and O1H.

  • Enter the Setup Menu. Press Brainchild-E62-PID-Temperature-Controller- (3) for 5 seconds to enter Basic Menu (bASE). Finish setting for INPT, UNIT and DP. Exit the level.
  •  Return to the Setup Menu. Press Brainchild-E62-PID-Temperature-Controller- (3) for 5 seconds to enter Output Menu (oUT). Finish setting for O1TY, O1L and O1H. Press and hold Brainchild-E62-PID-Temperature-Controller- (4) Brainchild-E62-PID-Temperature-Controller- (5)  and return to homepage.

Brainchild-E62-PID-Temperature-Controller- (25)

OP1L/ OP1H Table

Range OP1L OP1H
OM9A-3 4-20 20.0 100.0
OM9A-3 0-20 0.0 100.0
OM9A-5 0-5V 0.0 50.0
OM9A-5 1-5V 10.0 50.0
OM9A-5 0-10 0.0 100.0

* When O1TY as DC.MA or  DC. Vo, set the value based on usage requirement

Terminal Connection

Brainchild-E62-PID-Temperature-Controller- (1)

Parameter Notation

User Menu Parameter

Modbus Parameter Description Range Default Access
0 SP1 Set Point 1 Low: SP1L

High: SP1H

25.0 °C R/W
64 PV Process value Low: -19999

High: 45536

(77.0 °F) R
65 SV Current set point value Low: SP1L

High: SP1H

—— R
44  

SEL1

Select 1st parameter for user menu 0 NONE

1 A1SP

2 A2SP

3 LOCK

4 INPT

5 PB

6 TI

7 TD

8 SHIF

9 OFST

10 O1HY

11 A1HY

12 A2HY

13 ADDR

—— R/W
45 SEL2 Select 2nd parameter Select 2nd parameter for user manual. Same as the SEL1 0 R/W
46 SEL3 Select 3rd parameter Select 3rd parameter for user manual. Same as the SEL1 0 R/W
47 SEL4 Select 4th parameter Select 4th parameter for user manual. Same as the SEL1 0 R/W
48 SEL5 Select 5th parameter Select 5th parameter for user manual. Same as the SEL1 0 R/W
49 SEL6 Select 6th parameter Select 6th parameter for user manual. Same as the SEL1 0 R/W
50 SEL7 Select 7th parameter Select 7th parameter for user manual. Same as the SEL1 0 R/W
51 SEL8 Select 8th parameter Select 8th parameter for user manual. Same as the SEL1 0 R/W

Manual Mode Parameter

Modbus Parameter Description Range Default Access
66 MV1 Output 1 %Value Low: 0.00

High: 100.00 %

—– R (R/W,

Manual)

Basic (bASE) Parameter

Modbus Parameter Description Range Default Access
3 LOCK Select parameters to be locked 0 None: No parameter is locked

1  SEt: Setup data are locked

2 uSEr: Setup data and user data are locked. SetPoint are unlocked.

3  ALL: All data are locked

0 R/W
4 INPT Input sensor selec- tion 0 J_tC: J type Thermocouple

1 K_tC: K type Thermocouple

2 t_tC: T type Thermocouple

3 R_tC: R type Thermocouple

4 S_tC: S type Thermocouple

5 Pt. dN: PT 100 DIN

6 Pt.JS: PT 100 JIS

1 R/W
5 UNIT Input unit selection 0 oC: °C unit

1 oF: °F unit

0 R/W
6 DP Decimal point selec- tion 0 No.dP: no decimal point

1 1-dP: 1 decimal point

 

1

 

R/W

 

9

 

SP1L

Low limit of set point value Low:

J_TC: -120.0°C (-184.0°F)

K_TC: -200.0°C (-328.0°F)

T_TC: -250.0°C (-418.0°F) R_TC: 0.0°C ( 32.0°F) S_TC: 0.0°C ( 32.0°F) PTDN: -200.0°C (-328.0°F)

PTJS: -200.0°C (-328.0°F)

High: SP1H

-17.8 °C

(0.0 °F)

 

R/W

10  

SP1H

High limit of set point value Low: SP1L

High:

J_TC: 1000.0°C (1828.0°F) K_TC: 1370.0°C (2498.0°F) T_TC: 400.0°C ( 752.0°F) R_TC: 1767.7°C (3214.0°F) S_TC: 1767.7°C (3214.0°F) PTDN: 850.0°C (1562.0°F) PTJS: 600.0°C (1112.0°F)

537.8 °C

(1000.0 °F)

 

R/W

12 FILT  

Filter damping time constant of PV

0 0: 0 sec time constant

1 0.2: 0.2 sec time constant

2 0.5: 0.5 sec time constant

3 1: 1 sec time constant

4 2: 2 sec time constant

5 15: 5 sec time constant

6 10: 10 sec time constant

7 20: 20 sec time constant

8 30: 30 sec time constant

9 60: 60 sec time constant

2 R/W
14 PB Proportional band

value

Low: 0.0

High: 500.0°C (900.0°F)

10.0 °C

(18.0 °F)

R/W
15 TI Integral time value Low: 0, High: 3600 sec 60 R/W
16 TD Derivative time value Low: 0, High: 360.0 sec 30.0 R/W
11 SHIF PV shift (offset)

value

Low: -200.0°C (-360.0°F) High: 200.0°C (360.0°F) 0.0 °C

(0.0 °F)

R/W
68 CICF CIC filter switch 0 OFF

1 ON

0 R

Output (oUT) Parameter

Modbus Parameter Description Range Default Access
17 OUT1 Output 1 function 0 REVR: Reverse (heating) control action

1 dIRt: Direct (cooling) control action

0 R/W
21 CYC1 Output 1 cycle time Low: 0.1;

High: 90.0 sec.

18.0 R/W
18 O1TY Output 1 signal type 0 RELY: Relay output

1 SSrd: Solid state relay drive output

2 DC.MA: DC current

3 DC.Vo: DC voltage

0 R/W
7 OP1L OP1 linear output low limit value 0.0 ~ OP1H 0.0 R/W
8 OP1H OP1 linear output

high limit value

OP1L ~ 110.0 % 100.0 R/W
19 O1FT Output 1 failure transfer mode 0~1000: 0.0 ~ 100.0 % to continue output 1

control function if the sensor fails, or select OFF (0) or ON (1) for ON-OFF control

0.0 R/W
22 OFST Offset value for P

control

Low: 0

High: 100.0 %

25.0 R/W
20 O1HY Output 1 ON-OFF

control hysteresis

Low: 0.1

High: 50.0 °C (90.0°F)

0.5 °C

(0.9 °F)

R/W
23 PL1L MV1 power value

limit low

Low: 0

High: 50 % or PL1H

0 R/W
24 PL1H MV2 power value limit high Low: PL1L

High: 100 %

 

100

 

R/W

25 A1FN Alarm 1 function for alarm 1 output 0 NoNE: No alarm function

1 dE.HI: Deviation high alarm

2 dE.Lo: Deviation low alarm

3 db.HI: Deviation band out of band alarm

4 db.Lo: Deviation band in band alarm

5 PV.HI: Process value high alarm

6 PV.Lo: Process value low alarm

 

1

 

R/W

Modbus Parameter Description Range Default Access
 

26

 

A1MD

 

Alarm 1 operation mode

0 NoRM: Normal alarm action

1 LtCH: Latching alarm action

2 HoLd: Hold alarm action

3 Lt.Ho: Latching & Hold action

0 R/W
29 A1HY Alarm 1 Hysteresis control Low: 0.1

High: 50.0°C (90.0°F)

0.1 °C

(0.2 °F)

R/W
34 A1DL Alarm 1 delay Low: 0; High: 5999 sec 0 R/W
28 A1FT Alarm 1 failure trans- fer mode 0 oFF: OFF if sensor fails

1 oN: ON if sensor fails

1 R/W
1 A1SP Alarm 1 set point A1FN=PVHI/PVLO

Low: SP1L High: SP1H

100.0 °C

(212.0 °F)

R/W
13 A1DV Alarm 1 deviation value A1FN=DEHI/DELO/DBHI/DBLO

Low: 0.0 High: 500.0°C (900.0°F)

10.0 °C

(18.0 °F)

R/W
33  

A2FN

 

Alarm 2 function for alarm 2 output

0 NoNE: No alarm function

1 dE.HI: Deviation high alarm

2 dE.Lo: Deviation low alarm

3 db.HI: Deviation band out of band alarm

4 db.Lo: Deviation band in band alarm

5 PV.HI: Process value high alarm

6 PV.Lo: Process value low alarm

7 COMM: RS485

 

2

R/W
 

35

 

A2MD

 

Alarm 2 operation mode

0 NoRM: Normal alarm action

1 LtCH: Latching alarm action

2 HoLd: Hold alarm action

3 Lt.Ho: Latching & Hold action

 

0

 

R/W

36 A2HY Hysteresis control of alarm 2 Low: 0.1°C

High: 50.0°C (90.0°F)

0.1 °C

(0.2 °F)

R/W
38 A2DL Alarm 2 delay Low: 0; High: 5999 sec 0 R/W
37 A2FT Alarm 2 failure forced transfer mode 0 oFF: Alarm output OFF if sensor fails

1 oN: Alarm output ON if sensor fails

1 R/W
2 A2SP Alarm 2 set point A2FN=PVHI/PVLO

Low: SP1L High: SP1H

100.0 °C

(212.0 °F)

R/W
43 A2DV Alarm 2 deviation value A2FN=DEHI/DELO/DBHI/DBLO

Low: 0.0 High: 500.0°C (900.0°F)

10.0 °C

(18.0 °F)

R/W

Communication (CoMM) Parameter

Modbus Parameter Description Range Default Access
39 ADDR Address assignment of digital
communication
Low: 1

High: 255

1 R/W
40 BAUD Baud rate of digital communication 0   2.4: 2.4 Kbits/s baud rate

1   4.8: 4.8 Kbits/s baud rate

2   9.6: 9.6 Kbits/s baud rate

3  14.4: 14.4 Kbits/s baud rate

4  19.2: 19.2 Kbits/s baud rate

5  28.8: 28.8 Kbits/s baud rate

6  38.4: 38.4 Kbits/s baud rate

7  57.6: 57.6 Kbits/s baud rate

8  115.2: 115.2 Kbits/s baud rate

2 R/W
41 DATA Data bit count of dig- ital communication 0 7bIt: 7 bit

1 8bIt: 8 bit

1 R/W
42 PARI The parity bit of digi- tal communication 0 EVEN: Even parity

1  odd: Odd parity

2 NoNE: No parity bit

 

0

 

R/W

Calibration Mode Parameter

Modbus Parameter Description Range Default Access
52 ADLO mV calibration low

coefficient

Low: -1999

High: 1999

 

—–

 

R/W

53 ADHI mV calibration high

coefficient

Low: -1999

High: 1999

 

—–

 

R/W

54 RTDL RTD calibration low

coefficient

Low: -1999

High: 1999

 

—–

 

R/W

55 RTDH RTD calibration high coefficient Low: -1999

High: 1999

 

—–

 

R/W

56 CJLO Cold junction calibra-

tion low coefficient

Low: -5.00

High: 40.00

 

—–

 

R/W

Other Parameter

Modbus Parameter Description Range Default Access
57 CJCT Cold Junction Temperature Low: -4000

High: 9000

—– R
58 DATE Date Low: 0;

High: 65535

—– R
59 SRNO Serial Number Low: 0;

High: 65535

—– R
63 CJCL Cold junction low calibration

voltage

Low: 0

High: 7552

—– R
69 EROR Error code Low: 0; High: 65535 —– R
70 MODE Operation mode & alarm status Low: 0

High: 65535

—– R
71 PROG Device version, firmware version 67.XX —– R
72 CMND Command code Low: 0; High: 65535 —– R/W
73 JOB1 Job code Low: 0; High: 65535 —– R/W

Error Code

Error Code Display

Symbol

 

Description & Reason

 

Corrective Action

10 ER10 Communication error: bad function code Correct the communication software to meet the protocol

requirements

11 ER11 Communication error: register address out of range Do not issue an over-range address of the register to the slave
14 ER14 Communication error: attempt to write a

read-only data

Do not write read-only data or protected data to the slave
15 ER15 Communication error: write a value which is out of range to a register Do not write an over-range data to the slave register
26 ATER Auto-Tuning Error: Failed to perform Auto-Tuning function
  1. The PID values obtained after Auto-Tuning process are out of
    range. Retry Auto-Tuning.
    Auto-Tuning process exceeds 3600 secs
  2. Do not change the setpoint value during Auto-Tuning process.
  3. Use manual tuning instead of Auto-Tuning process.
  4.  Do not set the value as zero for TI & PB.
29 EEPR EEPROM can’t be written correctly Return to manufacturer for repair.
30 CJER Cold junction compensation for

Thermocouple malfunction

Return to manufacturer for repair.
39 SBER Input sensor break Replace the input sensor
40 ADER A to D converter or related component(s) malfunction Return to the original manufacturer for repair.

FAQ

How do I access the User Menu?

To access the User Menu, press the corresponding key on the controller.

How do I activate Auto-Tuning Mode?

To activate Auto-Tuning Mode, press and hold a specific key for 5 seconds.

How do I enter Manual Control Mode? To enter Manual Control Mode, press the designated key for 3 seconds. How do I perform calibration? To calibrate a parameter, press and hold the ENTER key for 5 seconds during the calibration procedure.

To enter Manual Control Mode, press the designated key for 3 seconds.

How do I perform calibration?

To calibrate a parameter, press and hold the ENTER key for 5 seconds during the calibration procedure.

Documents / Resources

PDF thumbnailE62 PID Temperature Controller
Instruction Manual · E62, QS0E620C, E62 PID Temperature Controller, E62, PID Temperature Controller, Temperature Controller, Controller

References

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