TUSK Soft Upper Doors Instruction Manual

1. Product Overview

The TUSK Soft Upper Doors are designed to enhance the comfort and protection of your Can-Am Maverick Trail UTV by enclosing the open area above the factory half doors. These doors help shield occupants from cold, wet weather, and other environmental elements, making rides more enjoyable in various conditions.

The construction features powder-coated steel frames and durable, UV and cold-crack tested materials, ensuring longevity and performance. The design allows for easy removal of sections via an integrated quick-release mechanism.

Figure 1: TUSK Soft Upper Doors installed on a Can-Am Maverick Trail UTV. This image illustrates the doors integrated with the vehicle's existing structure.

2. Vehicle Compatibility

These TUSK Soft Upper Doors are specifically designed to fit the following Can-Am Maverick Trail models and years:

Figure 2: Compatibility chart for TUSK Soft Upper Doors. Refer to this image to confirm your vehicle's model and year.

3. Key Features

• Integrated Design: Engineered to fit precisely within the channel of the Can-Am roll cage.
• Factory Door Mounting: Mounts directly to the existing factory door frame for a secure fit.
• Durable Construction: Features powder-coated steel upper door frames for strength and longevity.
• Weather Resistant Materials: Constructed with high-quality materials that are UV and cold-crack tested, resisting cracking down to -15° F.
• Quick Removal: Designed for easy and quick removal once initially installed, thanks to an integrated quick-release mechanism.
• Enhanced Protection: Helps keep out cold, wet, and other adverse weather conditions, improving rider comfort.

4. Installation Guide

4.1. Before You Begin

• Ensure your vehicle is parked on a level surface and the engine is off.
• Gather necessary tools: drill, drill bits (appropriate size for fasteners), measuring tape, marking tool, safety glasses, and any specific tools mentioned in the product packaging.
• Unpack all components and verify that all parts are present according to the packing list.
• Read through all instructions completely before starting the installation.

4.2. Installation Steps

1. Prepare Factory Doors: The installation requires drilling into the factory door skin. Carefully measure and mark the drilling locations as indicated in the detailed instructions provided with the product packaging. Ensure accuracy to prevent damage.
2. Mount Door Frames: Attach the TUSK Soft Upper Door frames to the factory door frame. These frames are designed to fit into the channel of the Can-Am roll cage. Secure them using the provided hardware. Do not overtighten.
3. Install Soft Panels: Once the frames are securely mounted, attach the soft upper door panels to the frames. Ensure all zippers, snaps, or Velcro closures are properly aligned and fastened to create a tight seal.
4. Check Fitment: Close the doors and inspect for proper alignment and seal. Adjust as necessary to ensure a snug fit and optimal weather protection.
5. Final Fastening: Double-check all fasteners to ensure they are secure.

Note: Professional installation is recommended if you are unfamiliar with vehicle modifications or drilling procedures.

5. Operation

The TUSK Soft Upper Doors are designed for ease of use. Once installed, the upper door sections can be quickly removed when not needed, such as during warmer weather or when an open-air experience is desired. Utilize the integrated quick-release design to detach the upper sections from the frames. Reinstallation is equally straightforward, allowing you to adapt your UTV to changing conditions efficiently.

6. Care and Maintenance

• Cleaning: Clean the soft panels with mild soap and water. Avoid harsh chemicals or abrasive cleaners, which can damage the material. Rinse thoroughly and allow to air dry.
• Frame Inspection: Periodically inspect the steel frames for any signs of rust, damage, or loose fasteners. Address any issues promptly to maintain structural integrity.
• Material Care: While the material is cold-crack tested, extreme temperatures and prolonged exposure to harsh elements can affect its lifespan. Store the doors or vehicle in a sheltered area when not in use for extended periods.
• Zipper Maintenance: Keep zippers clean and lubricated with a silicone-based lubricant to ensure smooth operation and prevent sticking.

7. Troubleshooting

8. Product Specifications

9. Warranty and Support

For specific warranty information regarding your TUSK Soft Upper Doors, please refer to the documentation included with your purchase or visit the official TUSK website. Warranty terms typically cover manufacturing defects for a specified period from the date of purchase.

If you encounter any issues or require technical assistance, please contact TUSK customer support through their official channels. Have your product model number (2022470007ff41-1f438f) and purchase details ready when contacting support.

Online Support: Visit the TUSK Store on Amazon