1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your Ortis Hi-Lo Sump Pump Switch Controller, Model KJ-067. This electronic adjustable float switch controller is designed for precise water level management in various applications such as sewage pits, fish tanks, and water tanks. Please read this manual thoroughly before use to ensure safe and efficient operation.
2. Important Safety Information
WARNING: Risk of Electric Shock. Always disconnect power before installation or maintenance.
- Ensure the power supply matches the voltage requirements (220/110 VAC) specified on the device.
- Do not operate the controller with damaged cords or sensors.
- Installation should be performed by a qualified electrician if you are unsure about electrical wiring.
- Keep children and unauthorized personnel away from the installation area.
- This device is designed for water level control. Do not use it for purposes other than its intended use.
3. Key Features
- New Generation Dual-Mode Control: Supports both Drain and Fill modes, with three adjustable load operation settings.
- Hi-Lo Dual Sensors: Patented system with 304 stainless steel electrodes, resistant to corrosion and mineral buildup, designed for up to 10 years of maintenance-free performance.
- Adjustable Sensor Height: Offers precise water level control, reducing pump cycling and extending pump lifespan.
- Safe and Stable Electronic Operation: No-moving-parts electronic design for consistent reliability, suitable for tight spaces.
- Intelligent Overload Protection: Automatically triggers when current exceeds 23A.
- Failure Alerts: Real-time alarms for pump failure, blockage, or abnormal discharge, with a 24-hour mute option for maintenance.
- Universal Compatibility: Compatible with most sump and utility pumps rated over 2HP / 20A.
- Easy Installation: Direct replacement for standard float switches, no plumbing modifications required.
Figure 1: Ortis Water Level Controller highlighting LED indicators, water mode, drain mode, compatibility, 3 load running mode, and overload protection.
4. Package Contents
Please verify that all items are present:
- Ortis Hi-Lo Sump Pump Switch Controller (Model KJ-067)
- Dual Sensors with power cords
- Mounting hardware (screws, adhesive hook)
- Instruction Manual
5. Technical Specifications
| Specification | Detail |
|---|---|
| Model Number | KJ-067 |
| Input Voltage | 220/110 VAC |
| Output Voltage | 220/110 VAC |
| Output Current | 15A (Up to 2HP) |
| Item Weight | 1.04 pounds |
| Package Dimensions | 5.59 x 4.72 x 3.31 inches |
| Material | Stainless Steel (Sensors) |
| Power Source | Corded Electric |
| Sensor Lifespan | Up to 10 years |
| Overload Protection | Triggers at 23A |
Figure 2: Physical dimensions of the controller unit and lengths of the power and sensor cords.
6. Setup and Installation
6.1 Mounting the Controller
The controller offers two installation methods:
- Screw Mounting: Use the provided screws to secure the controller to a wall or stable surface.
- Adhesive Hook Mounting: For temporary or non-permanent installations, use the adhesive hook on a clean, dry surface.
Figure 3: Illustration of the two available installation methods for the controller unit.
6.2 Sensor Installation and Adjustment
The dual sensors are designed for precise water level detection. They can be adjusted to a range of 0.5 to 20 inches to define the high and low water levels for pump activation and deactivation.
- Position the sensors within the water container (sump pit, tank, etc.).
- Adjust the height of the 'Hi' sensor to the desired water level for pump activation.
- Adjust the height of the 'Lo' sensor to the desired water level for pump deactivation. Ensure the 'Lo' sensor is below the 'Hi' sensor.
- Secure the sensor cables to prevent movement.
Figure 4: Adjustable sensors with a range of 0.5 to 20 inches for precise water level control.
6.3 Connecting the Pump and Power
- Plug your sump or utility pump into the outlet on the Ortis controller.
- Plug the controller's power cord into a suitable 220/110 VAC electrical outlet.
- Ensure all connections are secure and dry.
Figure 5: An example installation showing the controller mounted on a wall, connected to a sump pump in a pit.
7. Operating Instructions
7.1 Control Panel Overview
The controller features LED indicators and buttons for mode selection and status monitoring.
Figure 6: Detailed view of the control panel, showing Drain/Water, DisAlarm, Mute, AUTO/OFF/ON, and Load indicators.
7.2 Dual-Mode Control (Drain/Fill)
The controller supports two primary operational modes:
- Drain Mode: Used for drainage applications, such as sewage pits. The pump activates when water reaches the 'Hi' sensor and deactivates when it drops below the 'Lo' sensor.
- Fill Mode (Water Replenishment): Used for filling applications, such as fish tanks or water towers. The pump activates when water drops below the 'Lo' sensor and deactivates when it reaches the 'Hi' sensor.
Select the desired mode using the appropriate switch or button on the controller.
7.3 Load Operation Settings
The controller offers three adjustable load operation settings (AUTO, OFF, ON) to manage pump behavior:
- AUTO: The pump operates automatically based on the selected Drain or Fill mode and sensor readings.
- OFF: The pump is manually turned off, regardless of water levels.
- ON: The pump is manually turned on, regardless of water levels. Use with caution for testing or continuous operation.
7.4 LED Indicators
Bright LED indicators provide real-time status:
- Drain/Water: Indicates the current operating mode (Drain or Fill).
- DisAlarm: Illuminates when an alarm condition is detected (e.g., pump failure, blockage).
- AUTO/OFF/ON: Shows the current load operation setting.
- Load: Indicates when the pump is actively running.
7.5 Mute Function
Press the 'Mute' button to silence alarm notifications for up to 24 hours, useful during maintenance or inspection periods.
8. Maintenance
The Ortis controller is designed for low maintenance. However, periodic checks are recommended:
- Sensor Inspection: Annually inspect the 304 stainless steel electrodes for any significant mineral buildup or debris. While designed to resist buildup, extreme conditions may require cleaning. Gently wipe sensors with a soft cloth if necessary.
- Cable Integrity: Check all power and sensor cables for signs of wear, cuts, or damage. Replace immediately if damage is found.
- Controller Housing: Keep the controller housing clean and free from excessive dust or moisture.
Always disconnect power to the controller and pump before performing any maintenance.
9. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Pump does not turn on/off automatically. | Incorrect mode selected (Drain/Fill). Sensors are not positioned correctly. Controller is in OFF or ON mode. No power to the controller. | Verify Drain/Fill mode. Adjust sensor heights. Set controller to AUTO mode. Check power connection and outlet. |
| DisAlarm LED is illuminated. | Pump failure or blockage. Abnormal discharge detected. Overload condition. | Inspect pump for blockages or malfunction. Clear any obstructions. If overload, check pump current draw. Press Mute button to silence alarm for 24 hours during inspection. |
| Pump runs continuously or not at all in AUTO mode. | Sensor malfunction or heavy buildup. Incorrect sensor spacing. | Clean sensors. Check sensor connections. Re-adjust 'Hi' and 'Lo' sensor positions. |
| Controller has no power. | Power cord unplugged. Faulty outlet or circuit breaker tripped. | Ensure power cord is securely plugged in. Test outlet with another device. Reset circuit breaker if tripped. |
10. Warranty and Support
10.1 Warranty Information
The Ortis Hi-Lo Sump Pump Switch Controller (Model KJ-067) is designed for durability, with sensors engineered for up to 10 years of maintenance-free performance. For specific warranty details regarding the entire unit, please refer to the product packaging or contact Ortis customer support.
10.2 Customer Support
For technical assistance, troubleshooting, or inquiries regarding your Ortis product, please visit the official Ortis store on Amazon or contact our customer service team. You can find more information and contact details at the Ortis Brand Store.