ECO-WORTHY Dual-Axis Solar Tracker Instruction Manual

1. Introduction

The ECO-WORTHY Dual-Axis Solar Tracker is designed to maximize the energy capture of your solar panels by continuously orienting them towards the sun. This system significantly increases photovoltaic electricity production compared to fixed solar panels.

Enhanced Energy Production: Dual-axis tracking ensures optimal sun exposure throughout the day, boosting electricity output by at least 40%.
Wide Tracking Range: A 2-axis drive and sensitive sun sensor allow for a 270° rotation, enabling panels to absorb sunlight from all cardinal directions (North, South, East, West).
Wind Resistance: Equipped with an air speed sensor, the tracker automatically adjusts to a stable horizontal angle during strong winds, enhancing system stability and safety.
Versatile Installation: Suitable for various locations including yards, farms, fields, and flat roofs, requiring a ground space of 114.2 x 114.2 inches (2.9 x 2.9 meters) and a height of 1485mm.

2. Safety Information

Please read and understand all safety instructions before installation and operation. Failure to follow these instructions may result in electric shock, fire, serious injury, or property damage.

Electrical Safety: Always disconnect power before performing any maintenance or installation. Ensure all wiring is done by qualified personnel and complies with local electrical codes.
Mechanical Safety: The solar tracker involves moving parts. Keep hands and clothing clear of moving components during operation.
Weight and Stability: The tracker and solar panels are heavy. Ensure proper lifting techniques and secure anchoring to prevent tipping or collapse.
Wind Conditions: While the tracker has wind resistance features, in extreme wind conditions (e.g., above 60 km/h or 38.5 mph), it is recommended to secure or temporarily remove solar panels as per local guidelines and product specifications to prevent damage.
Environmental Considerations: Install the tracker in a location free from obstructions and away from flammable materials.

3. Package Contents

Verify that all components listed below are present in your package. If any parts are missing or damaged, please contact ECO-WORTHY customer support.

Diagram showing all components included in the ECO-WORTHY Dual-Axis Solar Tracker package, such as main pole, rods, linear actuators, connectors, sun light sensor, wind speed sensor, controller, and various fasteners.

Image: Detailed view of all components and accessories included in the package.

The package typically includes:

Main Pole (1)
B-Rod, C-Rod, D-Rod, E-Rod (various quantities)
Linear Actuators (2)
U-shaped Connectors (2)
Linear Actuator Supports (4)
Sun Light Sensor Support (1)
Solar Tracker Controller (1)
Wind Speed Sensor (1)
Sun Light Sensor (1)
Compass (1)
Solar Panel Side Clamps (12)
Solar Panel Middle Clamps (6)
Various bolts, nuts, and washers (quantities as per diagram)

Note: A battery/power box to power the support is required but not included in the package.

4. Specifications

Feature	Specification
Brand	ECO-WORTHY
Model Number	TRACKER
Material	Metal
Item Dimensions (L x W x H)	3 x 3 x 1.49 meters (118.1 x 118.1 x 58.7 inches)
Item Depth	1485 millimeters (58.5 inches)
Finish Type	Raw
Installation Type	Universal Mount
UPC	810127139022
Crossbar Length	114.2 inches (2900 mm)
Crossbar Width	29.4 inches (1000 mm)
Vertical Bar Length (each side)	45.6 inches (1160 mm)
Vertical Bar Width	30.3 inches (770 mm)
Actuator Force	1500N

5. Setup and Installation

Follow these steps for proper installation of your ECO-WORTHY Dual-Axis Solar Tracker. Ensure you have all components listed in Section 3 before beginning.

5.1 Site Preparation and Space Requirements

The tracker requires a minimum ground space of 114.2 inches x 114.2 inches (approximately 2.9m x 2.9m) and a height of 1485mm (58.5 inches). Choose a location with unobstructed sunlight throughout the day.

Diagram illustrating the required installation space for the solar tracker, showing a square area of 149cm height and 282cm width for the bracket.

Image: Installation space requirements for the solar tracker.

5.2 Panel Compatibility and Arrangement

The tracker is designed to accommodate various solar panel configurations. For example, it can hold 6 ECO-WORTHY 170W panels. When using different panels, calculate based on the available space and the following dimensions:

Crossbar Length: 114.2 inches (2900 mm)
Crossbar Width: 29.4 inches (1000 mm)
Vertical Bar Length (each side): 45.6 inches (1160 mm)
Vertical Bar Width: 30.3 inches (770 mm)

Diagram showing how to adapt different solar panel sizes (100W, 200W, 400W) to the tracker, with recommended quantities and maximum widths.

Image: Guide for adapting various solar panel sizes to the tracker.

Diagram illustrating how to calculate the number of panels based on their width and the tracker's 3000mm support length.

Image: Solar panel width calculation for optimal fit.

5.3 Step-by-Step Installation

The installation process involves four main steps:

Four-step installation diagram showing: 1. Fixing the base with expansion screws. 2. Connecting rods and actuators to the main pole. 3. Mounting the controller and installing crossbars. 4. Installing solar panels with clamps.

Image: Four-step installation guide.

Fix the Base: Use expansion screws to securely fix the main pole's base to the ground. Ensure the base is level and stable.
Assemble the Frame: Connect the various rods (A-E) and linear actuators to the main pole according to the assembly diagram.
Install Controller and Crossbars: Mount the solar tracker controller in a protected location. Install the 8 crossbars that will support the solar panels.
Attach Solar Panels: Securely install your solar panels onto the crossbars using the provided clamps. Ensure even weight distribution.

6. Operating Instructions

The ECO-WORTHY Dual-Axis Solar Tracker operates automatically to follow the sun's path, optimizing energy generation.

6.1 How the Tracker Works

Diagram illustrating the working principle of the solar tracker: 1. Sun tracking sensor sends angle offset signal. 2. Controller receives signal and sends turn signal. 3. Driver set adjusts the angle. 4. After correction, panels are optimally positioned.

Image: Diagram explaining the operational flow of the solar tracker.

The system uses a sensitive sun tracking sensor (1) to detect the sun's position. This sensor sends an angle offset signal to the controller (2). The controller processes this information and sends a turn signal to the driver set (3), which consists of linear actuators. The actuators adjust the angle of the solar panels, ensuring they are always facing the sun for maximum energy absorption (4).

Graph comparing the efficiency of a dual-axis tracker versus fixed brackets, showing a 40% increase in energy production over the day.

Image: Comparison of energy efficiency between dual-axis tracking and fixed panels.

6.2 270° Rotation Capability

Four diagrams showing the 270-degree rotation limits of the dual-axis solar tracker: East side, West side, South side, and North side movement limits.

Image: Illustrates the 270° rotation capabilities and movement limits.

The dual-axis design allows the solar panels to rotate up to 270 degrees, tracking the sun from sunrise to sunset across the sky. This includes adjusting for seasonal changes in the sun's altitude.

6.3 Controller Settings

The solar tracker controller allows for customization of various parameters, including wind protection settings and tracking sensitivity. Refer to the controller's display and buttons for navigation.

Image showing the solar tracker controller with a table of adjustable parameters for wind protection, tracking, and cloudy weather return settings.

Image: Solar tracker controller interface and parameter table.

For detailed instructions on adjusting controller settings, please refer to the specific video titled "troubleshooting for the controller du suiveur solaire" or contact customer support.

7. Maintenance

Regular maintenance ensures the longevity and optimal performance of your ECO-WORTHY Dual-Axis Solar Tracker.

Cleaning Solar Panels: Periodically clean the surface of the solar panels to remove dust, dirt, and debris that can reduce efficiency. Use a soft cloth and water.
Inspect Moving Parts: Annually inspect all moving parts, including linear actuators, gears, and pivot points, for wear, corrosion, or damage. Lubricate as necessary.
Check Fasteners: Ensure all bolts, nuts, and clamps are securely tightened. Re-tighten any loose fasteners.
Wiring Inspection: Check all electrical connections and wiring for signs of wear, fraying, or corrosion. Ensure connections are secure and waterproof.
Sensor Calibration: Verify the sun tracking sensor and wind speed sensor are clean and functioning correctly. Recalibrate if tracking accuracy or wind response is compromised.
Wind Protection System: The integrated air speed sensor automatically adjusts the tracker to a horizontal position during strong winds. Ensure this feature is operational and consider manual adjustment or securing panels in extreme weather conditions (e.g., winds exceeding 60 km/h or 38.5 mph) as a precautionary measure.

8. Troubleshooting

If you encounter issues with your solar tracker, refer to the following common problems and solutions:

Problem	Possible Cause	Solution
Tracker not moving or not tracking the sun	Power supply issue Sun sensor obstruction or malfunction Controller settings incorrect Actuator malfunction	Check power connections and ensure the power box/battery is supplying adequate voltage. Clean the sun sensor and ensure it is not obstructed. Verify controller settings (refer to Section 6.3 and controller video). Inspect actuators for physical damage or wiring issues.
Actuator not retracting/extending fully	Mechanical obstruction Damaged actuator Wiring issue	Check for any physical obstructions preventing actuator movement. Inspect the actuator for visible damage. Verify actuator wiring connections.
Panels not returning to horizontal in strong wind	Wind speed sensor malfunction Controller setting for wind protection incorrect	Clean and inspect the wind speed sensor. Check the controller's wind protection settings (V2, T3, T4, T5, T6, T7 parameters).
Reduced power generation	Dirty solar panels Incorrect tracking angle Partial shading	Clean solar panels regularly. Verify the tracker is accurately following the sun. Ensure no new obstructions are causing shading.

For more detailed troubleshooting and advanced controller settings, please refer to the official ECO-WORTHY support resources or the video mentioned in Section 6.3.

9. Warranty and Support

ECO-WORTHY products are designed for reliability and performance. This product comes with a standard manufacturer's warranty against defects in materials and workmanship. Please retain your proof of purchase for warranty claims.

9.1 Warranty Information

Specific warranty terms and duration may vary by region and product. For detailed warranty information, please visit the official ECO-WORTHY website or contact customer service.

9.2 Customer Support

If you require assistance with installation, operation, maintenance, or troubleshooting, please contact ECO-WORTHY customer support through the following channels:

Website: Visit the official ECO-WORTHY website for FAQs, support articles, and contact forms.
Email: Send an email to the support team for technical assistance.
Phone: Contact the dedicated customer service line during business hours.