Introduction
This manual provides essential information for the safe and effective use of your Bastion Distribution Boat Jack/Marine Jack with Wheel. Designed for smooth and reliable lifting of boats and marine trailers, this jack features an 8-inch poly wheel and a 1500lb capacity, offering excellent mobility and effortless operation.
Image: The Bastion Distribution 1500lb Side-Wind Marine Jack, showcasing its robust construction, side-wind crank, and durable poly wheel.
Safety Information
Always prioritize safety when operating the marine jack. Failure to follow these guidelines may result in injury or damage to property.
- Ensure the jack is securely mounted to the trailer frame before use.
- Do not exceed the maximum load capacity of 1500 pounds.
- Operate the crank slowly and with controlled movements.
- Keep hands and clothing clear of moving parts during operation.
- Always use on a stable, level surface.
- Inspect the jack for any signs of damage or wear before each use.
- Store the jack in a retracted position when not in use to prevent accidental damage.
What's in the Box
Verify that all components are present upon unpacking:
- Bastion Distribution 1500lb Side-Wind Marine Jack (BD-SW-1500-SM-CW-001)
- Mounting Hardware (bolts, nuts, washers)
Setup and Installation
The bolt-on design ensures quick and secure mounting to your trailer frame.
- Positioning: Select a suitable location on your trailer frame for mounting. Ensure the jack, when retracted, will not interfere with vehicle components or ground clearance. The swivel mount allows for flexible positioning.
- Alignment: Align the mounting bracket of the jack with the desired bolt-on location on the trailer frame. Mark the drilling points if new holes are required, or utilize existing holes if compatible.
- Drilling (if necessary): If new holes are needed, drill holes of appropriate diameter through the trailer frame, ensuring they are straight and clean.
- Mounting: Secure the jack to the trailer frame using the provided bolts, nuts, and washers. Tighten all fasteners firmly to ensure a stable and secure attachment. Do not overtighten, but ensure there is no wobble.
- Final Check: After installation, test the jack's stability and operation by cranking it up and down a few times without a load.
Image: Side view of the marine jack, highlighting the swivel mount mechanism for easy storage and positioning.
Operating Instructions
The side-wind crank mechanism provides smooth and efficient operation.
- Lifting: To raise the trailer, turn the side-wind crank handle clockwise. The jack will extend, lifting the trailer.
- Lowering: To lower the trailer, turn the side-wind crank handle counter-clockwise. The jack will retract, lowering the trailer.
- Swivel Function: To rotate the jack for storage or positioning, pull the spring-loaded pin on the swivel mount, rotate the jack to the desired position (typically parallel to the trailer tongue), and release the pin to lock it in place. Ensure the pin fully engages.
- Maneuvering: The 8-inch poly wheel allows for easy movement of the trailer on various surfaces once the jack is extended and supporting the weight.
Image: Front view of the marine jack, illustrating the 8-inch poly wheel and the side-wind crank handle.
Maintenance
Regular maintenance will ensure the longevity and reliable performance of your marine jack.
- Cleaning: Periodically clean the jack, especially after exposure to saltwater or dirt. Use fresh water and mild soap, then dry thoroughly.
- Lubrication: Apply a light coat of marine-grade grease or lubricant to the screw mechanism and pivot points annually, or more frequently if used in harsh conditions.
- Inspection: Regularly check all bolts and fasteners for tightness. Inspect the poly wheel for wear or damage. Examine the jack body for any signs of corrosion, bends, or cracks.
- Storage: When not in use, store the jack in a clean, dry environment. If left on the trailer, ensure it is retracted and the swivel pin is engaged.
Troubleshooting
Refer to the table below for common issues and their solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| Jack is difficult to crank. | Lack of lubrication; excessive load; bent shaft. | Lubricate the screw mechanism. Ensure load is within capacity. Inspect for damage; replace if bent. |
| Jack wobbles after installation. | Loose mounting bolts; improper installation. | Tighten all mounting bolts. Re-evaluate installation according to instructions. |
| Swivel pin does not engage. | Pin or hole is obstructed; bent pin. | Clean the pin and hole. Ensure proper alignment. Inspect pin for damage. |
| Wheel does not roll smoothly. | Debris in axle; worn wheel. | Clean axle area. Inspect wheel for damage; replace if necessary. |
Specifications
| Feature | Detail |
|---|---|
| Model | BD-SW-1500-SM-CW-001 |
| Load Capacity | 1500 Pounds |
| Maximum Lifting Height | 20.5 Inches |
| Wheel Type | 8" Poly Wheel |
| Crank Type | Side-Wind |
| Mount Type | Swivel Mount, Bolt-On |
| Color | Silver |
| Item Dimensions (L x W x H) | 24 x 7 x 7 inches |
| Item Weight | 15 pounds |
Warranty and Support
For warranty information or technical support, please refer to the product packaging or contact Bastion Distribution directly through their official website or customer service channels. Keep your purchase receipt for any warranty claims.
